Helical silicon/silicon oxide core-shell anodes grown onto the surface of bulk silicon

Review of the Scalable Core-Shell Synthesis Methods: The Improvements of Li-Ion Battery Electrochemistry and Cycling Stability

The demand for lithium-ion batteries has significantly increased due to the increasing adoption of electric vehicles (EVs). However, these batteries have a limited lifespan, which needs to be improved for the long-term use needs of EVs expected to be in service for 20 years or more. In addition, the capacity of lithium-ion batteries is often insufficient for long-range travel, posing challenges for EV drivers. One approach that has gained attention is using core-shell structured cathode and anode materials. That approach can provide several benefits, such as extending the battery lifespan and improving capacity performance. This paper reviews various challenges and solutions by the core-shell strategy adopted for both cathodes and anodes. The highlight is scalable synthesis techniques, including solid phase reactions like the mechanofusion process, ball-milling, and spray-drying process, which are essential for pilot plant production. Due to continuous operation with a high production rate, compatibility with inexpensive precursors, energy and cost savings, and an environmentally friendly approach that can be carried out at atmospheric pressure and ambient temperatures. Future developments in this field may focus on optimizing core-shell materials and synthesis techniques for improved Li-ion battery performance and stability.

Generating Silicon Nanofiber Clusters from Grinding Sludge by Millisecond Pulsed Laser Irradiation

Silicon nanofiber clusters were successfully generated by the irradiation of millisecond pulsed laser light on silicon sludge disposed from wafer back-grinding processes. It was found that the size, intensity, and growing speed of the laser-induced plume varied with the gas pressure, while the size and morphology of the nanofibers were dependent on the laser pulse duration. The generated nanofibers were mainly amorphous with crystalline nanoparticles on their tips. The crystallinity and oxidation degree of the nanofibers depended on the preheating conditions of the silicon sludge. This study demonstrated the possibility of changing silicon waste into functional nanomaterials, which are possibly useful for fabricating high-performance lithium-ion battery electrodes.

Anisotropic Compositional Expansion and Chemical Potential of Lithiated SiO2 Electrodes: Multiscale Mechanical Analysis

The use of high-capacity electrode materials (i.e., Si) in Li-ion batteries is hindered by their mechanical degradation. Thus, oxides (i.e., SiO₂) are commonly used to obtain high expected capacities and long-term cycle performances. Despite extensive studies of the electrochemical-mechanical behaviors of high-capacity energy storage materials, the mechanical behaviors of amorphous SiO₂ during electrochemical reaction remain largely unknown. Here, we systematically investigate the stress evolution, electronic structure, and mechanical deformation of lithiated SiO₂ through first-principles computation and the finite element method. The structural and thermodynamic role of O in the amorphous Li-O-Si system is reported and compared with that in Si. Strong Si-O bonds in SiO₂ show high mechanical strength and brittle behavior, but as Li is inserted, the Li-rich SiO₂ phases become mechanically softened. The relaxation kinetics of SiO₂, inducing deviatoric inelastic strains under mechanical constraints, is also compared with that of Si. The finite element model including the kinetic model for anisotropic expansion demonstrates that the long-term cycling stability of core-shell Si-SiO₂ nanoparticles mainly arises from the reaction kinetics and high mechanical strength of SiO₂. These results provide fundamental insights into the chemomechanical behavior of SiO₂ for practical use.

Exploring Critical Factors Affecting Strain Distribution in 1D Silicon-Based Nanostructures for Lithium-Ion Battery Anodes

Despite the advantage of high capacity, the practical use of the silicon anode is still hindered by large volume expansion during the severe pulverization lithiation process, which results in electrical contact loss and rapid capacity fading. Here, a combined electrochemical and computational study on the factor for accommodating volume expansion of silicon-based anodes is shown. 1D silicon-based nanostructures with different internal spaces to explore the effect of spatial ratio of voids and their distribution degree inside the fibers on structural stability are designed. Notably, lotus-root-type silicon nanowires with locally distributed void spaces can improve capacity retention and structural integrity with minimum silicon pulverization during lithium insertion and extraction. The findings of this study indicate that the distribution of buffer spaces, electrochemical surface area, as well as Li diffusion property significantly influence cycle performance and rate capability of the battery, which can be extended to other silicon-based anodes to overcome large volume expansion.

Si/SiOx -Conductive Polymer Core-Shell Nanospheres with an Improved Conducting Path Preservation for Lithium-Ion Battery

Non-stoichiometric SiO_x based materials have gained much attention as high capacity lithium storage materials. However, their anode performance of these materials should be further improved for their commercial success. A conductive polymer, poly(3,4-ethylenedioxythiophene):poly(4-styrenesulfonate) (PEDOT:PSS), is employed as a flexible electrical interconnector to improve the electrochemical performance of Si/SiO_x nanosphere anode materials for lithium ion batteries (LIBs). The resulting Si/SiO_x -PEDOT:PSS core-shell structured material with the small amount (1 wt %) of PEDOT:PSS shows the improved initial reversible capacity of 968.2 mA h g^-1 with excellent long-term cycle performance over 200 cycles. These promising properties can be attributed to the use of the electroconductive and flexible PEDOT:PSS shell layer, which protects the electrical conduction pathways in the electrode from the large volume changes of silicon during cycling.

Tuning the Outward to Inward Swelling in Lithiated Silicon Nanotubes via Surface Oxide Coating

Electrochemically induced mechanical degradation hinders the application of Si anodes in advanced lithium-ion batteries. Hollow structures and surface coatings have been often used to mitigate the degradation of Si-based anodes. However, the structural change and degradation mechanism during lithiation/delithiation of hollow Si structures with coatings remain unclear. Here, we combine in situ TEM experiment and chemomechanical modeling to study the electrochemically induced swelling of amorphous-Si (a-Si) nanotubes with different thicknesses of surface SiOx layers. Surprisingly, we find that no inward expansion occurs at the inner surface during lithiation of a-Si nanotubes with native oxides. In contrast, inward expansion can be induced by increasing the thickness of SiOx on the outer surface, thus reducing the overall outward swelling of the lithiated nanotube. Moreover, both the sandwich lithiation mechanism and the two-stage lithiation process in a-Si nanotubes remain unchanged with the increasing thickness of surface coatings. Our chemomechanical modeling reveals the mechanical confinement effects in lithiated a-Si nanotubes with and without SiOx coatings. This work not only provides insights into the degradation of nanotube anodes with surface coatings but also sheds light onto the optimal design of hollow anodes for high-performance lithium-ion batteries.

A Revival of Waste: Atmospheric Pressure Nitrogen Plasma Jet Enhanced Jumbo Silicon/Silicon Carbide Composite in Lithium Ion Batteries

In this study, a jumbo silicon/silicon carbide (Si/SiC) composite (JSC), a novel anode material source, was extracted from solar power industry cutting waste and used as a material for lithium-ion batteries (LIBs), instead of manufacturing the nanolized-Si. Unlike previous methods used for preventing volume expansion and solid electrolyte interphase (SEI), the approach proposed here simply entails applying surface modification to JSC-based electrodes by using nitrogen-atmospheric pressure plasma jet (N-APPJ) treatment process. Surface organic bonds were rearranged and N-doped compounds were formed on the electrodes through applying different plasma treatment durations, and the qualitative examinations of before/after plasma treatment were identified by X-ray photoelectron spectroscopy (XPS) and electron probe microanalyzer (EPMA). The surface modification resulted in the enhancement of electrochemical performance with stable capacity retention and high Coulombic efficiency. In addition, depth profile and scanning electron microscope (SEM) images were executed to determine the existence of Li-N matrix and how the nitrogen compounds change the surface conditions of the electrodes. The N-APPJ-induced rapid surface modification is a major breakthrough for processing recycled waste that can serve as anode materials for next-generation high-performance LIBs.

Mechanochemically Reduced SiO2 by Ti Incorporation as Lithium Storage Materials

This study presents a simple and effective method of reducing amorphous silica (a-SiO2 ) with Ti metal through high-energy mechanical milling for improving its reactivity when used as an anode material in lithium-ion batteries. Through thermodynamic calculations, it is determined that Ti metal can easily take oxygen atoms from a-SiO2 by forming a thermodynamically stable SiO2-x /TiOx composite, meaning that electrochemically inactive a-SiO2 is partially reduced by the addition of Ti metal powder during milling. This mechanically reduced SiO2-x /TiOx composite anode exhibits a greatly improved electrochemical reactivity, with a reversible capacity of more than 700 mAh g(-1) and excellent cycle performance over 100 cycles. Furthermore, an enhancement in the mechanical and thermal stability of the composite during cycling can be mainly attributed to the in situ formation of the SiO2-x /TiOx phase. These findings provide new insight into the rational design of robust, high-capacity, Si-based anode materials, as well as their reaction mechanism.

Glassy Metal Alloy Nanofiber Anodes Employing Graphene Wrapping Layer: Toward Ultralong-Cycle-Life Lithium-Ion Batteries

Amorphous silicon (a-Si) has been intensively explored as one of the most attractive candidates for high-capacity and long-cycle-life anode in Li-ion batteries (LIBs) primarily because of its reduced volume expansion characteristic (∼280%) compared to crystalline Si anodes (∼400%) after full Li(+) insertion. Here, we report one-dimensional (1-D) electrospun Si-based metallic glass alloy nanofibers (NFs) with an optimized composition of Si60Sn12Ce18Fe5Al3Ti2. On the basis of careful compositional tailoring of Si alloy NFs, we found that Ce plays the most important role as a glass former in the formation of the metallic glass alloy. Moreover, Si-based metallic glass alloy NFs were wrapped by reduced graphene oxide sheets (specifically Si60Sn12Ce18Fe5Al3Ti2 NFs@rGO), which can prevent the direct exposure of a-Si alloy NFs to the liquid electrolyte and stabilize the solid-electrolyte interphase (SEI) layers on the surfaces of rGO sheets while facilitating electron transport. The metallic glass nanofibers exhibited superior electrochemical cell performance as an anode: (i) Si60Sn12Ce18Fe5Al3Ti2 NFs show a high specific capacity of 1017 mAh g(-1) up to 400 cycles at 0.05C with negligible capacity loss as well as superior cycling performance (nearly 99.9% capacity retention even after 2000 cycles at 0.5C); (ii) Si60Sn12Ce18Fe5Al3Ti2 NFs@rGO reveals outstanding rate behavior (569.77 mAh g(-1) after 2000 cycles at 0.5C and a reversible capacity of around 370 mAh g(-1) at 4C). We demonstrate the potential suitability of multicomponent a-Si alloy NFs as a long-cycling anode material.

Hierarchical multiscale hyperporous block copolymer membranes via tunable dual-phase separation

The rational design and realization of revolutionary porous structures have been long-standing challenges in membrane science. We demonstrate a new class of amphiphilic polystyrene-block-poly(4-vinylpyridine) block copolymer (BCP)-based porous membranes featuring hierarchical multiscale hyperporous structures. The introduction of surface energy-modifying agents and the control of major phase separation parameters (such as nonsolvent polarity and solvent drying time) enable tunable dual-phase separation of BCPs, eventually leading to macro/nanoscale porous structures and chemical functionalities far beyond those accessible with conventional approaches. Application of this BCP membrane to a lithium-ion battery separator affords exceptional improvement in electrochemical performance. The dual-phase separation-driven macro/nanopore construction strategy, owing to its simplicity and tunability, is expected to be readily applicable to a rich variety of membrane fields including molecular separation, water purification, and energy-related devices.

Encapsulating micro-nano Si/SiO(x) into conjugated nitrogen-doped carbon as binder-free monolithic anodes for advanced lithium ion batteries

Silicon monoxide, a promising silicon-based anode candidate for lithium-ion batteries, has recently attracted much attention for its high theoretical capacity, good cycle stability, low cost, and environmental benignity. Currently, the most critical challenge is to improve its low initial coulombic efficiency and significant volume changes during the charge-discharge processes. Herein, we report a binder-free monolithic electrode structure based on directly encapsulating micro-nano Si/SiOx particles into conjugated nitrogen-doped carbon frameworks to form monolithic, multi-core, cross-linking composite matrices. We utilize micro-nano Si/SiOx reduced by high-energy ball-milling SiO as active materials, and conjugated nitrogen-doped carbon formed by the pyrolysis of polyacrylonitrile both as binders and conductive agents. Owing to the high electrochemical activity of Si/SiOx and the good mechanical resiliency of conjugated nitrogen-doped carbon backbones, this specific composite structure enhances the utilization efficiency of SiO and accommodates its large volume expansion, as well as its good ionic and electronic conductivity. The annealed Si/SiOx/polyacrylonitrile composite electrode exhibits excellent electrochemical properties, including a high initial reversible capacity (2734 mA h g(-1) with 75% coulombic efficiency), stable cycle performance (988 mA h g(-1) after 100 cycles), and good rate capability (800 mA h g(-1) at 1 A g(-1) rate). Because the composite is naturally abundant and shows such excellent electrochemical performance, it is a promising anode candidate material for lithium-ion batteries. The binder-free monolithic architectural design also provides an effective way to prepare other monolithic electrode materials for advanced lithium-ion batteries.

Cost-effective scalable synthesis of mesoporous germanium particles via a redox-transmetalation reaction for high-performance energy storage devices

Nanostructured germanium is a promising material for high-performance energy storage devices. However, synthesizing it in a cost-effective and simple manner on a large scale remains a significant challenge. Herein, we report a redox-transmetalation reaction-based route for the large-scale synthesis of mesoporous germanium particles from germanium oxide at temperatures of 420-600 °C. We could confirm that a unique redox-transmetalation reaction occurs between Zn(0) and Ge(4+) at approximately 420 °C using temperature-dependent in situ X-ray absorption fine structure analysis. This reaction has several advantages, which include (i) the successful synthesis of germanium particles at a low temperature (∼450 °C), (ii) the accommodation of large volume changes, owing to the mesoporous structure of the germanium particles, and (iii) the ability to synthesize the particles in a cost-effective and scalable manner, as inexpensive metal oxides are used as the starting materials. The optimized mesoporous germanium anode exhibits a reversible capacity of ∼1400 mA h g(-1) after 300 cycles at a rate of 0.5 C (corresponding to the capacity retention of 99.5%), as well as stable cycling in a full cell containing a LiCoO2 cathode with a high energy density (charge capacity = 286.62 mA h cm(-3)).

A highly resilient mesoporous SiOx lithium storage material engineered by oil-water templating

Mesoporous silicon-based materials gained considerable attention as high-capacity lithium-storage materials. However, the practical use is still limited by the complexity and limited number of available synthetic routes. Here, we report carbon-coated porous SiOx as high capacity lithium storage material prepared by using a sol-gel reaction of hydrogen silsesquioxane and oil-water templating. A hydrophobic oil is employed as a pore former inside the SiOx matrix and a precursor for carbon coating on the SiOx . The anode exhibits a high capacity of 730 mAh g(-1) and outstanding cycling performance over 100 cycles without significant dimensional changes. Carbon-coated porous SiOx also showed highly stable thermal reliability comparable to that of graphite. These promising properties come from the mesopores in the SiOx matrix, which ensures reliable operation of lithium storage in SiOx . The scalable sol-gel process presented here can open up a new avenue for the versatile preparation of porous SiOx lithium storage materials.

A strategy for suitable mass production of a hollow Si@C nanostructured anode for lithium ion batteries

Si with high theoretical capacity has long suffered from its large volume variation and low electrical transport linked to poor cycling stability and rate performance.

Synthesis of curved Si flakes using Mg powder as both the template and reductant and their derivatives for lithium-ion batteries

Mg powder was used as both active template for SiO₂ shell coating and reductant to subsequently reduce SiO₂ sheaths into Si to obtain curved Si flakes for lithium storage.

Lithiation of SiO2 in Li-ion batteries: in situ transmission electron microscopy experiments and theoretical studies

Surface passivation has become a routine strategy of design to mitigate the chemomechanical degradation of high-capacity electrodes by regulating the electrochemical process of lithiation and managing the associated deformation dynamics. Oxides are the prevalent materials used for surface coating. Lithiation of SiO2 leads to drastic changes in its electro-chemo-mechanical properties from an electronic insulator and a brittle material in its pure form to a conductor and a material sustainable of large deformation in the lithiated form. We synthesized SiO2-coated SiC nanowires that allow us to focus on the lithiation behavior of the sub-10 nm SiO2 thin coating. We systematically investigate the structural evolution, the electronic conduction and ionic transport properties, and the deformation pattern of lithiated SiO2 through coordinated in situ transmission electron microcopy experiments, first-principles computation, and continuum theories. We observe the stress-mediated reaction that induces inhomogeneous growth of SiO2. The results provide fundamental perspectives on the chemomechanical behaviors of oxides used in the surface coating of Li-ion technologies.

General approach for high-power li-ion batteries: multiscale lithographic patterning of electrodes

We demonstrate multiscale patterned electrodes that provide surface-area enhancement and strong adhesion between electrode materials and current collector. The combination of multiscale structured current collector and active materials (anodes and cathodes) enables us to make high-performance Li-ion batteries (LIBs). When LiFePO4 (LFP) cathode and Li4 Ti5 O12 (LTO) anode materials are combined with patterned current collectors, their electrochemical performances are significantly improved, including a high rate capability (LiFePO4 : 100 mAh g(-1) , Li4 Ti5 O12 : 60 mAh g(-1) at 100C rate) and highly stable cycling (LiFePO4 : capacity retention of 99.8% after 50 cycles at 10C rate). Moreover, we successfully fabricate full cell system consisting of patterned LFP cathode and patterned LTO anode, exhibiting high-power battery performances [capacity of approximately 70 mAh g(-1) during 1000 cycles at 10C rate (corresponding to charging/discharging time of 6 min)]. We extend this idea to Si anode that exhibits a large volume change during lithiation/delithiation process. The patterned Si electrodes show significantly enhanced electrochemical performances, including a high specific capacity (825 mAh g(-1) ) at high rate of 5C and a stable cycling retention (88% after 100 cycle at a 0.1C rate). This simple strategy can be extended to other cathode and anode materials for practical LIB applications.

Toward practical application of functional conductive polymer binder for a high-energy lithium-ion battery design

Silicon alloys have the highest specific capacity when used as anode material for lithium-ion batteries; however, the drastic volume change inherent in their use causes formidable challenges toward achieving stable cycling performance. Large quantities of binders and conductive additives are typically necessary to maintain good cell performance. In this report, only 2% (by weight) functional conductive polymer binder without any conductive additives was successfully used with a micron-size silicon monoxide (SiO) anode material, demonstrating stable and high gravimetric capacity (>1000 mAh/g) for ∼500 cycles and more than 90% capacity retention. Prelithiation of this anode using stabilized lithium metal powder (SLMP) improves the first cycle Coulombic efficiency of a SiO/NMC full cell from ∼48% to ∼90%. The combination enables good capacity retention of more than 80% after 100 cycles at C/3 in a lithium-ion full cell.

Hydrogen silsequioxane-derived Si/SiO(x) nanospheres for high-capacity lithium storage materials

Si/SiOx composite materials have been explored for their commercial possibility as high-performance anode materials for lithium ion batteries, but suffer from the complexity of and limited synthetic routes for their preparation. In this study, Si/SiOx nanospheres were developed using a nontoxic and precious-metal-free preparation method based on hydrogen silsesquioxane obtained from sol-gel reaction of triethoxysilane. The resulting Si/SiOx nanospheres with a uniform carbon coating layer show excellent cycle performance and rate capability with high-dimensional stability. This approach based on a scalable sol-gel reaction enables not only the development of Si/SiOx with various nanostructured forms, but also reduced production cost for mass production of nanostructured Si/SiOx.

Novel multi-layered 1-D nanostructure exhibiting the theoretical capacity of silicon for a super-enhanced lithium-ion battery

Silicon/carbon (Si/C) nanocomposites have recently received much attention as Li-ion battery negative electrodes due to their mutual synergetic effects in capacity and mechanical integrity. The contribution of Si to the total capacity of the Si/C nanocomposites determines their structural efficiency. Herein, we report on a multi-layered, one-dimensional nanostructure that exhibits the theoretical specific capacity of Si in the nanocomposite. Concentrically tri-layered, compartmentalized, C-core/Si-medium/C-shell nanofibers were fabricated by triple coaxial electrospinning. The pulverization of Si was accommodated inside the C-shell, whereas the conductive pathway of the Li-ions and electrons was provided by the C-core, which was proven by ex situ Raman spectroscopy. The compartmentalized Si in between the C-core and C-shell led to excellent specific capacity at a high current rate (>820 mA h g(-1) at 12000 mA g(-1)) and the realization of the theoretical specific capacity of the Li15Si4 phase of Si nanoparticles (3627 mA h g(-1)). The electrochemical characterization and inductively coupled plasma-atomic emission spectrometry provided direct evidence of full participation of Si in the electrochemical reactions.

Core-shell structured silicon nanoparticles@TiO2-x/carbon mesoporous microfiber composite as a safe and high-performance lithium-ion battery anode

A core-shell structured Si nanoparticles@TiO2-x/C mesoporous microfiber composite has been synthesized by an electrospinning method. The core-shell composite exhibits high reversible capacity, excellent rate capability, and improved cycle performance as an anode material for Li-ion batteries. Furthermore, it shows remarkable suppression of exothermic behavior, which can prevent possible thermal runaway and safety problems of the cells. The improved electrochemical and thermal properties are ascribed to the mechanically, electrically, and thermally robust shell structure of the TiO2-x/C nanocomposite encapsulating the Si nanoparticles, which is suggested as a promising material architecture for a safe and reliable Si-based Li-ion battery of high energy density.

Improved cyclic performance of Si anodes for lithium-ion batteries by forming intermetallic interphases between Si nanoparticles and metal microparticles

Silicon, an anode material with the highest capacity for lithium-ion batteries, needs to improve its cyclic performance prior to practical applications. Here, we report on a novel design of Si/metal composite anode in which Si nanoparticles are welded onto surfaces of metal particles by forming intermetallic interphases through a rapid heat treatment. Unlike pure Si materials that gradually lose electrical contact with conductors and binders upon repeated charging and discharging cycles, Si in the new Si/metal composite can maintain the electrical contact with the current collector through the intermetallic interphases, which are inactive and do not lose physical contact with the conductors and binders, resulting in significantly improved cyclic performance. Within 100 cycles, only 23.8% of the capacity of the pure Si anode is left while our Si/Ni anode obtained at 900 °C maintains 73.7% of its capacity. Therefore, the concept of employing intermetallic interphases between Si nanoparticles and metal particles provides a new avenue to improve the cyclic performance of Si-based anodes.

Single-crystalline metal germanate nanowire-carbon textiles as binder-free, self-supported anodes for high-performance lithium storage

Single-crystalline metal germanate nanowires, including SrGe4O9, BaGe4O9, and Zn2GeO4 were successfully grown on carbon textile via a simple low-cost hydrothermal method on a large scale. The as-grown germanate nanowires-carbon textiles were directly used as binder-free anodes for lithium-ion batteries, which exhibited highly reversible capacity in the range of 900-1000 mA h g(-1) at 400 mA g(-1), good cyclability (no obvious capacity decay even after 100 cycles), and excellent rate capability with a capacity of as high as 300 mA h g(-1) even at 5 A g(-1). Such excellent electrochemical performance can be ascribed to the three-dimensional interconnected conductive channels composed of the flexible carbon microfibers, which not only serve as the current collector but also buffer the volume change of the active material upon cycling. Additionally, the one-dimensional nanostructures grown directly on the carbon microfibers also ensure fast charge carrier (e(-) and Li(+)) transport, large surface areas, better permeabilities, and more active sites, which also contributed to the improved electrochemical performance.

Critical thickness of SiO2 coating layer on core@shell bulk@nanowire Si anode materials for Li-ion batteries

Amorphous SiO2 coating layers with thicknesses of ca. 2, 7, 10, and 15 nm are introduced into bulk@nanowire core@shell Si particles via direct thermal oxidation at 650-850 °C. Of the coated samples, Si with a coating thickness of ca. 7 nm has the best electrochemical performance. This sample shows an initial discharge capacity of 2279 mA h g(-1) with a Coulombic efficiency of 92% and displays 83% capacity retention after 50 cycles at 0.2C rate.

Toward silicon anodes for next-generation lithium ion batteries: a comparative performance study of various polymer binders and silicon nanopowders

Silicon is widely regarded as one of the most promising anode materials for lithium ion and next-generation lithium batteries because of its high theoretical specific capacity. However, major issues arise from the large volume changes during alloying with lithium. In recent years, much effort has been spent on preparing nanostructured silicon and optimizing various aspects of material processing with the goal of preserving the electrode integrity upon lithiation/delithiation. The performance of silicon anodes is known to depend on a large number of parameters and, thus, the general definition of a "standard" is virtually impossible. In this work, we conduct a comparative performance study of silicon anode tapes prepared from commercially available materials while using both a well-defined electrode configuration and cycling method. Our results demonstrate that the polymer binder has a profound effect on the cell performance. Furthermore, we show that key parameters such as specific capacity, capacity retention, rate capability, and so forth can be strongly affected by the choice of silicon material, polymer binder and electrolyte system - even the formation of metastable crystalline Li15Si4 is found to depend on the electrode composition and low potential exposure time. Overall, the use of either poly(acrylic acid) with a viscosity-average molecular weight of 450.000 or poly(vinyl alcohol) Selvol 425 in combination with both silicon nanopowder containing a native oxide surface layer of ∼1 nm in diameter and with a monofluoroethylene carbonate-based electrolyte led to improved cycling stability at high loadings.

Large-scale synthesis of interconnected Si/SiOx nanowire anodes for rechargeable lithium-ion batteries

Down to the wire: Three-dimensional interconnected Si-based nanowires are produced through the combination of thermal decomposition of SiO and a metal-catalyzed nanowire growth process. This low-cost and scalable approach provides a promising candidate for high-capacity anodes in lithium-ion batteries.

Catalytic role of Ge in highly reversible GeO2/Ge/C nanocomposite anode material for lithium batteries

GeO2/Ge/C anode material synthesized using a simple method involving simultaneous carbon coating and reduction by acetylene gas is composed of nanosized GeO2/Ge particles coated by a thin layer of carbon, which is also interconnected between neighboring particles to form clusters of up to 30 μm. The GeO2/Ge/C composite shows a high capacity of up to 1860 mAh/g and 1680 mAh/g at 1 C (2.1 A/g) and 10 C rates, respectively. This good electrochemical performance is related to the fact that the elemental germanium nanoparticles present in the composite increases the reversibility of the conversion reaction of GeO2. These factors have been found through investigating and comparing GeO2/Ge/C, GeO2/C, nanosized GeO2, and bulk GeO2.

Improving the stability of nanostructured silicon thin film lithium-ion battery anodes through their controlled oxidation

Silicon and partially oxidized silicon thin films with nanocolumnar morphology were synthesized by evaporative deposition at a glancing angle, and their performance as lithium-ion battery anodes was evaluated. The incorporated oxygen concentration was controlled by varying the partial pressure of water during the deposition and monitored by quartz crystal microbalance, X-ray photoelectron spectroscopy. In addition to bulk oxygen content, surface oxidation and annealing at low temperature affected the cycling stability and lithium-storage capacity of the films. By simultaneously optimizing all three, films of ~2200 mAh/g capacity were synthesized. Coin cells made with the optimized films were reversibly cycled for ~120 cycles with virtually no capacity fade. After 300 cycles, 80% of the initial reversible capacity was retained.