Robust and stretchable indium gallium zinc oxide-based electronic textiles formed by cilia-assisted transfer printing

Porous Conductive Textiles for Wearable Electronics

Over the years, researchers have made significant strides in the development of novel flexible/stretchable and conductive materials, enabling the creation of cutting-edge electronic devices for wearable applications. Among these, porous conductive textiles (PCTs) have emerged as an ideal material platform for wearable electronics, owing to their light weight, flexibility, permeability, and wearing comfort. This Review aims to present a comprehensive overview of the progress and state of the art of utilizing PCTs for the design and fabrication of a wide variety of wearable electronic devices and their integrated wearable systems. To begin with, we elucidate how PCTs revolutionize the form factors of wearable electronics. We then discuss the preparation strategies of PCTs, in terms of the raw materials, fabrication processes, and key properties. Afterward, we provide detailed illustrations of how PCTs are used as basic building blocks to design and fabricate a wide variety of intrinsically flexible or stretchable devices, including sensors, actuators, therapeutic devices, energy-harvesting and storage devices, and displays. We further describe the techniques and strategies for wearable electronic systems either by hybridizing conventional off-the-shelf rigid electronic components with PCTs or by integrating multiple fibrous devices made of PCTs. Subsequently, we highlight some important wearable application scenarios in healthcare, sports and training, converging technologies, and professional specialists. At the end of the Review, we discuss the challenges and perspectives on future research directions and give overall conclusions. As the demand for more personalized and interconnected devices continues to grow, PCT-based wearables hold immense potential to redefine the landscape of wearable technology and reshape the way we live, work, and play.

In Situ Spray Polymerization of Conductive Polymers for Personalized E-textiles

E-textiles, also known as electronic textiles, seamlessly merge wearable technology with fabrics, offering comfort and unobtrusiveness and establishing a crucial role in health monitoring systems. In this field, the integration of custom sensor designs with conductive polymers into various fabric types, especially in large areas, has presented significant challenges. Here, we present an innovative additive patterning method that utilizes a dual-regime spray system, eliminating the need for masks and allowing for the programmable inscription of sensor arrays onto consumer textiles. Unlike traditional spray techniques, this approach enables in situ, on-the-fly polymerization of conductive polymers, enabling intricate designs with submillimeter resolution across fabric areas spanning several meters. Moreover, it addresses the nozzle clogging issues commonly encountered in such applications. The resulting e-textiles preserve essential fabric characteristics such as breathability, wearability, and washability while delivering exceptional sensing performance. A comprehensive investigation, combining experimental, computational, and theoretical approaches, was conducted to examine the critical factors influencing the operation of the dual-regime spraying system and its role in e-textile fabrication. These findings provide a flexible solution for producing e-textiles on consumer fabric items and hold significant implications for a diverse range of wearable sensing applications.

A PEDOT:PSS/MXene-based actuator with self-powered sensing function by incorporating a photo-thermoelectric generator

Actuators with sensing functions are becoming increasingly important in the field of soft robotics. However, most of the actuators are lack of self-powered sensing ability, which limits their applications. Here, we report a light-driven actuator with self-powered sensing function, which is designed to incorporate a photo-thermoelectric generator into the actuator based on poly(3,4-ethylenedioxythiophene):poly(styrenesulfonate) (PEDOT:PSS)/MXene composite and polyimide. The actuator shows a large bending curvature of 1.8 cm-1 under near-infrared light (800 mW cm-2) irradiation for 10 s, which is attribute to photothermal expansion mismatch between PEDOT:PSS/MXene composite and polyimide. Simultaneously, the actuator shows enhanced thermoelectric properties with Seebeck coefficient of 35.7 μV K-1, which are mainly attributed to a combination of energy filtering effects between the PEDOT:PSS and MXene interfaces as well as the synergistic effect of its charge carrier migration. The output voltage of the actuator changes in accordance with the bending curvature, so as to achieve the self-powered sensing function and monitor the operating state of the actuator. Moreover, a bionic flower is fabricated, which not only simulates the blooming and closing of the flower, but also perceives the real-time actuation status through the output voltage signal. Finally, a smart Braille system is elaborately designed, which can not only simulate Braille characters for tactile recognition of the blind people, but also automatically output the voltage signal of Braille for self-powered sensing, enabling multi-channel output and conversion of light energy. This research proposes a new idea for exploring multifunctional actuators, integrated devices and self-powered soft robots.

Dry-Transferable Photoresist Enabled Reliable Conformal Patterning for Ultrathin Flexible Electronics

Photolithographic techniques, which are widely used in the silicon-based semiconductor industry, enable the manufacture of high-yield and high-resolution features at the micrometer and nanometer scales. However, conventional photolithographic processes cannot accommodate the micro/nanofabrication of flexible and stretchable electronics. In this study, a microfabrication approach that uses a synthesized, environmentally friendly, and dry-transferable photoresist to enable the reliable conformal manufacturing of thin-film electronics is reported, which is also compatible with the existing cleanroom processes. Photoresists with high-resolution, high-density, and multiscale patterns can be transferred onto various substrates in a defect-free and conformal-contact manner, thus enabling multiple wafer reuses. Theoretical studies are conducted to investigate the damage-free peel-off mechanism of the proposed approach. The in situ fabrication of various electrical components, including ultralight and ultrathin biopotential electrodes, has been demonstrated, which offer lower interfacial impedance, durability, and stability, and the components are applied to collect electromyography signals with superior signal-to-noise ratio (SNR) and quality. Additionally, an exemplary demonstration of a human-machine interface indicates the potential of these electrodes in many emerging applications, including healthcare, sensing, and artificial intelligence.

Truly form-factor-free industrially scalable system integration for electronic textile architectures with multifunctional fiber devices

An integrated textile electronic system is reported here, enabling a truly free form factor system via textile manufacturing integration of fiber-based electronic components. Intelligent and smart systems require freedom of form factor, unrestricted design, and unlimited scale. Initial attempts to develop conductive fibers and textile electronics failed to achieve reliable integration and performance required for industrial-scale manufacturing of technical textiles by standard weaving technologies. Here, we present a textile electronic system with functional one-dimensional devices, including fiber photodetectors (as an input device), fiber supercapacitors (as an energy storage device), fiber field-effect transistors (as an electronic driving device), and fiber quantum dot light-emitting diodes (as an output device). As a proof of concept applicable to smart homes, a textile electronic system composed of multiple functional fiber components is demonstrated, enabling luminance modulation and letter indication depending on sunlight intensity.

High density integration of stretchable inorganic thin film transistors with excellent performance and reliability

Transistors with inorganic semiconductors have superior performance and reliability compared to organic transistors. However, they are unfavorable for building stretchable electronic products due to their brittle nature. Because of this drawback, they have mostly been placed on non-stretchable parts to avoid mechanical strain, burdening the deformable interconnects, which link these rigid parts, with the strain of the entire system. Integration density must therefore be sacrificed when stretchability is the first priority because the portion of stretchable wirings should be raised. In this study, we show high density integration of oxide thin film transistors having excellent performance and reliability by directly embedding the devices into stretchable serpentine strings to defeat such trade-off. The embedded transistors do not hide from deformation and endure strain up to 100% by themselves; thus, integration density can be enhanced without sacrificing the stretchability. We expect that our approach can create more compact stretchable electronics with high-end functionality than before.

Transistors with inorganic semiconductors have superior performance than organics. However, they are brittle and thus unfavorable for building deformable electronics. Here, authors directly embed such inorganic thin film transistors into serpentine strings to realize highly stretchable and miniaturized electronic circuits.

Durability Study of Thermal Transfer Printed Textile Electrodes for Wearable Electronic Applications

Textile-based electronics hold great promise because they can endow wearable devices with soft and comfortable characteristics. However, the inherent porosity and fluffiness of fabrics result in high surface roughness, which presents great challenges in the manufacture of high-performance fabric electrodes. In this work, we propose a thermal transfer printing method to address the above challenges, in which electrodes or circuits of silver flake/thermoplastic polyurethane (TPU) composites are prefabricated on a release film by coating and laser engraving and then laminated by hot-pressing to a variety of fabrics and textiles. This universal and scalable production technique enables fabric electrodes to be made without compromising the original wearability, washability, and stretchability of textiles. The prepared fabric electrodes exhibit high conductivity (5.48 × 10⁴ S/cm), high adhesion (≥1750 N/m), good abrasion/washing resistance, high patterning resolution (∼40 μm), and good electromechanical performance up to 50% strain. To demonstrate the potential applications, we developed textile-based radio frequency identification (RFID) tags for remote identification and a large-sized heater for wearable thermotherapy. More importantly, the solvent-free thermal transfer printing technology developed in this paper enables people to DIY interesting flexible electronics on clothes with daily tools, which can promote the commercial application of smart textile-based electronics.

Advances in the Robustness of Wearable Electronic Textiles: Strategies, Stability, Washability and Perspective

Flexible electronic textiles are the future of wearable technology with a diverse application potential inspired by the Internet of Things (IoT) to improve all aspects of wearer life by replacing traditional bulky, rigid, and uncomfortable wearable electronics. The inherently prominent characteristics exhibited by textile substrates make them ideal candidates for designing user-friendly wearable electronic textiles for high-end variant applications. Textile substrates (fiber, yarn, fabric, and garment) combined with nanostructured electroactive materials provide a universal pathway for the researcher to construct advanced wearable electronics compatible with the human body and other circumstances. However, e-textiles are found to be vulnerable to physical deformation induced during repeated wash and wear. Thus, e-textiles need to be robust enough to withstand such challenges involved in designing a reliable product and require more attention for substantial advancement in stability and washability. As a step toward reliable devices, we present this comprehensive review of the state-of-the-art advances in substrate geometries, modification, fabrication, and standardized washing strategies to predict a roadmap toward sustainability. Furthermore, current challenges, opportunities, and future aspects of durable e-textiles development are envisioned to provide a conclusive pathway for researchers to conduct advanced studies.

A Programmable Dual-Regime Spray for Large-Scale and Custom-Designed Electronic Textiles

Increasing demand for wearable healthcare synergistically advances the field of electronic textiles, or e-textiles, allowing for ambulatory monitoring of vital health signals. Despite great promise, the pragmatic deployment of e-textiles in clinical practice remains challenged due to the lack of a method in producing custom-designed e-textiles at high spatial resolution across a large area. To this end, a programmable dual-regime spray that enables the direct custom writing of functional nanoparticles into arbitrary fabrics at sub-millimeter resolution over meter scale is employed. The resulting e-textiles retain the intrinsic fabric properties in terms of mechanical flexibility, water-vapor permeability, and comfort against multiple uses and laundry cycles. The e-textiles tightly fit various body sizes and shapes to support the high-fidelity recording of physiological and electrophysiological signals on the skin under ambulatory conditions. Pilot field tests in a remote health-monitoring setting with a large animal, such as a horse, demonstrate the scalability and utility of the e-textiles beyond conventional devices. This approach will be suitable for the rapid prototyping of custom e-textiles tailored to meet various clinical needs.

Functional Fibers and Fabrics for Soft Robotics, Wearables, and Human-Robot Interface

Soft robotics inspired by the movement of living organisms, with excellent adaptability and accuracy for accomplishing tasks, are highly desirable for efficient operations and safe interactions with human. With the emerging wearable electronics, higher tactility and skin affinity are pursued for safe and user-friendly human-robot interactions. Fabrics interlocked by fibers perform traditional static functions such as warming, protection, and fashion. Recently, dynamic fibers and fabrics are favorable to deliver active stimulus responses such as sensing and actuating abilities for soft-robots and wearables. First, the responsive mechanisms of fiber/fabric actuators and their performances under various external stimuli are reviewed. Fiber/yarn-based artificial muscles for soft-robots manipulation and assistance in human motion are discussed, as well as smart clothes for improving human perception. Second, the geometric designs, fabrications, mechanisms, and functions of fibers/fabrics for sensing and energy harvesting from the human body and environments are summarized. Effective integration between the electronic components with garments, human skin, and living organisms is illustrated, presenting multifunctional platforms with self-powered potential for human-robot interactions and biomedicine. Lastly, the relationships between robotic/wearable fibers/fabrics and the external stimuli, together with the challenges and possible routes for revolutionizing the robotic fibers/fabrics and wearables in this new era are proposed.

Layer-Scale and Chip-Scale Transfer Techniques for Functional Devices and Systems: A Review

Hetero-integration of functional semiconductor layers and devices has received strong research interest from both academia and industry. While conventional techniques such as pick-and-place and wafer bonding can partially address this challenge, a variety of new layer transfer and chip-scale transfer technologies have been developed. In this review, we summarize such transfer techniques for heterogeneous integration of ultrathin semiconductor layers or chips to a receiving substrate for many applications, such as microdisplays and flexible electronics. We showed that a wide range of materials, devices, and systems with expanded functionalities and improved performance can be demonstrated by using these technologies. Finally, we give a detailed analysis of the advantages and disadvantages of these techniques, and discuss the future research directions of layer transfer and chip transfer techniques.

Meta-Wearable Antennas-A Review of Metamaterial Based Antennas in Wireless Body Area Networks

Wireless Body Area Network (WBAN) has attracted more and more attention in many sectors of society. As a critical component in these systems, wearable antennas suffer from several serious challenges, e.g., electromagnetic coupling between the human body and the antennas, different physical deformations, and widely varying operating environments, and thus, advanced design methods and techniques are urgently needed to alleviate these limitations. Recent developments have focused on the application of metamaterials in wearable antennas, which is a prospective area and has unique advantages. This article will review the key progress in metamaterial-based antennas for WBAN applications, including wearable antennas involved with composite right/left-handed transmission lines (CRLH TLs), wearable antennas based on metasurfaces, and reconfigurable wearable antennas based on tunable metamaterials. These structures have resulted in improved performance of wearable antennas with minimal effects on the human body, which consequently will result in more reliable wearable communication. In addition, various design methodologies of meta-wearable antennas are summarized, and the applications of wearable antennas by these methods are discussed.

Challenges in Design and Fabrication of Flexible/Stretchable Carbon- and Textile-Based Wearable Sensors for Health Monitoring: A Critical Review

To demonstrate the wearable flexible/stretchable health-monitoring sensor, it is necessary to develop advanced functional materials and fabrication technologies. Among the various developed materials and fabrication processes for wearable sensors, carbon-based materials and textile-based configurations are considered as promising approaches due to their outstanding characteristics such as high conductivity, lightweight, high mechanical properties, wearability, and biocompatibility. Despite these advantages, in order to realize practical wearable applications, electrical and mechanical performances such as sensitivity, stability, and long-term use are still not satisfied. Accordingly, in this review, we describe recent advances in process technologies to fabricate advanced carbon-based materials and textile-based sensors, followed by their applications such as human activity and electrophysiological sensors. Furthermore, we discuss the remaining challenges for both carbon- and textile-based wearable sensors and then suggest effective strategies to realize the wearable sensors in health monitoring.

Graphene-Enabled Adaptive Infrared Textiles

Interactive clothing requires sensing and display functionalities to be embedded on textiles. Despite the significant progress of electronic textiles, the integration of optoelectronic materials on fabrics remains as an outstanding challenge. In this Letter, using the electro-optical tunability of graphene, we report adaptive optical textiles with electrically controlled reflectivity and emissivity covering the infrared and near-infrared wavelengths. We achieve electro-optical modulation by reversible intercalation of ions into graphene layers laminated on fabrics. We demonstrate a new class of infrared textile devices including display, yarn, and stretchable devices using natural and synthetic textiles. To show the promise of our approach, we fabricated an active device directly onto a t-shirt, which enables long-wavelength infrared communication via modulation of the thermal radiation from the human body. The results presented here provide complementary technologies which could leverage the ubiquitous use of functional textiles.

Resistance Reduction of Conductive Patterns Printed on Textile by Curing Shrinkage of Passivation Layers

Directly printing conductive ink on textiles is simple and compatible with the conventional electronics manufacturing process. However, the conductive patterns thus formed often show high initial resistance and significant resistance increase due to tensile deformation. Achieving conductive patterns with low initial resistance and reduced deformation-induced resistance increase is a significant challenge in the field of electronic textiles (e-textiles). In this study, the passivation layers printed on conductive patterns, which are necessary for practical use, were examined as a possible solution. Specifically, the reduction of the initial resistance and deformation-induced resistance increase, caused by the curing shrinkage of passivation layers, were theoretically and experimentally investigated. In the theoretical analysis, to clarify the mechanism of the reduction of deformation-induced resistance increase, crack propagation in conductive patterns was analyzed. In the experiments, conductive patterns with and without shrinking passivation layers (polydimethylsiloxane) cured at temperatures of 20–120 °C were prepared, and the initial resistances and resistance increases due to cyclic tensile and washing in each case were compared. As a result, the initial resistance was reduced further by the formation of shrinking passivation layers cured at higher temperatures, and reduced to 0.45 times when the curing temperature was 120 °C. The cyclic tensile and washing tests confirmed a 0.48 and a 0.011 times reduction of resistance change rate after the 100th elongation cycle (10% in elongation rate) and the 10th washing cycle, respectively, by comparing the samples with and without shrinking passivation layers cured at 120 °C.

Electronic Component Mounting for Durable E-Textiles: Direct Soldering of Components onto Textile-Based Deeply Permeated Conductive Patterns

For the improvement of the performance and function of electronic textiles (e-textiles), methods for electronic component mounting of textile circuits with electrical and mechanical durability are necessary. This manuscript presents a component mounting method for durable e-textiles, with a simpler implementation and increased compatibility with conventional electronics manufacturing processes. In this process, conductive patterns are directly formed on a textile by the printing of conductive ink with deep permeation and, then, components are directly soldered on the patterns. The stiffness of patterns is enhanced by the deep permeation, and the enhancement prevents electrical and mechanical breakages due to the stress concentration between the pattern and solder. This allows components to be directly mounting on textile circuits with electrical and mechanical durability. In this study, a chip resistor was soldered on printed patterns with different permeation depths, and the durability of the samples were evaluated by measuring the variation in resistance based on cyclic tensile tests and shear tests. The experiments confirmed that the durability was improved by the deep permeation, and that the samples with solder and deep permeation exhibited superior durability as compared with the samples based on commercially available elastic conductive adhesives for component mounting. In addition, a radio circuit was fabricated on a textile to demonstrate that various types of components can be mounted based on the proposed methods.

Multifunctional Conductive Hydrogel/Thermochromic Elastomer Hybrid Fibers with a Core-Shell Segmental Configuration for Wearable Strain and Temperature Sensors

Flexible wearable sensors are emerging as next-generation tools to collect information from the human body and surroundings in a smart, friendly, and real-time manner. A new class of such sensors with various functionality and amenability for the human body is essential for this goal. Unfortunately, the majority of the wearable sensors reported so far in the literature were of a single function (mostly strain sensors) and just a prototype without thinking of continuous mass production. In this paper, we report a series of multifunctional conductive hydrogel/ thermochromic elastomer hybrid fibers with core-shell segmental configuration and their application as flexible wearable strain and temperature sensors to monitor human motion and body/surrounding temperatures. Specifically, a conductive reduced-graphene-oxide-doped poly(2-acrylamido-2-methyl-1-propanesulfonic acid-co-acrylamide (rGO-poly(AMPS-co-AAm)) hydrogel and a thermochromic elastomer containing silicon rubber and thermochromic microcapsules are chosen as strain-sensitive and thermosensitive materials, respectively. A core-shell segmental structure is realized by programming the extrusion of either conductive hydrogel precursor solution or a thermochromic elastomer prepolymer as a core layer via dual-core coaxial wet spinning. Depending on the assembly order and length of the conductive hydrogel and the thermochromic elastomer, the as-prepared hybrid fibers can be used for different purposes, i.e., human-motion monitoring, body or room temperature detection, and color decoration. The strategy described above, i.e., fabrication of core-shell segmental fibers via the wet-spinning method, is especially suitable for mass production in industry and can be further extended to fabricate flexible wearable devices with more components and more functions such as transistors, sensors, displays, and batteries.

Enhancement of Interfacial Adhesion Using Micro/Nanoscale Hierarchical Cilia for Randomly Accessible Membrane-Type Electronic Devices

The recent technology of transfer printing using various membrane-type flexible/stretchable electronic devices can provide electronic functions to desirable objects where direct device fabrication is difficult. However, if the target surfaces are rough and complex, the capability of accommodating surface mismatches for reliable interfacial adhesion remains a challenge. Here, we demonstrate that newly designed nanotubular cilia (NTCs), vertically aligned underneath a polyimide substrate, significantly enhance interfacial adhesion. The tubular structure easily undergoes flattening and wrapping motions to provide a large conformal contact area, and the synergetic effect of the assembled cilia strengthens the overall adhesion. Furthermore, the hierarchical structure consisting of radially spread film-type cilia combined with vertically aligned NTCs in specific regions enables successful transfer printing onto very challenging surfaces such as stone, bark, and textiles. Finally, we successfully transferred a temperature sensor onto an eggshell and indium gallium zinc oxide-based transistors onto a stone with no electrical failure.

Light response behaviors of amorphous In–Ga–Zn–O thin-film transistors via in situ interfacial hydrogen doping modulation

Thin-film transistors (TFTs) based on amorphous In–Ga–Zn–O (a-IGZO) channels present high mobility, large-area uniformity, mechanical flexibility and photosensitivity, and thus have extensive applicability in photodetectors, wearable devices, etc. However, pure a-IGZO based photosensors only exhibit a UV light response with limited sensitivity performance. By utilizing in situ interfacial hydrogen doping, it is demonstrated that the a-IGZO TFTs with the Al₂O₃ dielectric deposited by plasma-enhanced atomic layer deposition at room temperature (RT) have excellent photosensing performance, such as a photoresponsivity of over 6 × 10⁵ A W⁻¹ and a light to dark current ratio up to 10⁷. This is attributed to spontaneous interfacial hydrogen doping into the a-IGZO channel during sputtering deposition of a-IGZO on hydrogen-rich Al₂O₃ films, thus generating subgap states in the band gap of IGZO. Further, color pattern imaging was achieved by employing an array of the color distinguishable devices, and flexibility was demonstrated by fabricating the TFTs onto polymer substrates. Moreover, it is also found that both the RT and 150 °C Al₂O₃ a-IGZO TFTs exhibit typical light-stimulated synaptic behaviors, including excitatory post-synaptic current and pair-pules facilitation, etc., and the memory time of the synaptic devices can be easily modulated by the degree of the interfacial hydrogen doping.

Thin-film transistors (TFTs) based on amorphous In–Ga–Zn–O (a-IGZO) channels present high mobility, large-area uniformity, mechanical flexibility and photosensitivity, and thus have extensive applicability in photodetectors, wearable devices, etc.

Human sweat monitoring using polymer-based fiber

Lightweight nano/microscale wearable devices that are directly attached to or worn on the human body require enhanced flexibility so that they can facilitate body movement and overall improved wearability. In the present study, a flexible poly(3,4-ethylenedioxythiophene):poly(styrenesulfonate) (PEDOT:PSS) fiber-based sensor is proposed, which can accurately measure the amount of salt (i.e., sodium chloride) ions in sweat released from the human body or in specific solutions. This can be performed using one single strand of hair-like conducting polymer fiber. The fabrication process involves the introduction of an aqueous PEDOT:PSS solution into a sulfuric acid coagulation bath. This is a repeatable and inexpensive process for producing monolithic fibers, with a simple geometry and tunable electrical characteristics, easily woven into clothing fabrics or wristbands. The conductivity of the PEDOT:PSS fiber increases in pure water, whereas it decreases in sweat. In particular, the conductivity of a PEDOT:PSS fiber changes linearly according to the concentration of sodium chloride in liquid. The results of our study suggest the possibility of PEDOT:PSS fiber-based wearable sensors serving as the foundation of future research and development in skin-attachable next-generation healthcare devices, which can reproducibly determine the physiological condition of a human subject by measuring the sodium chloride concentration in sweat.

Requirements for Durability Improvement of Conductive Patterns Permeated in Textiles under Cyclic Tensile Deformation

Conductive patterns on textiles are one of the key components for electronic textiles (E-textiles). The patterns with deeper permeation of inks into the textiles show better durability against cyclic tensile deformation. However, other requirements for improving the durability and the behavior of resistance under deformation are still unclear. In this study, the resistance during cyclic tensile deformation was measured with changing conditions, and the resistance variation was analyzed while considering the stress variation. Silver inks were printed on a plain weave, and the pattern width and tensile direction against weft yarns were changed. Measurements confirmed that the resistance increased less with wider pattern widths and when the tensile direction was horizontal to the axis of the weft yarns. Through scanning electron microscopy (SEM) observation, we also confirmed that the growth rate of cracks, at the crossing point of yarns, was changed by the tensile direction. These results indicate that the durability is improved when the electricity path redundancy within the pattern is robust, and the crack growth rate at the yarn crossing points is low. The analysis also confirmed both increasing and decreasing behavior of resistance during stretching in the cyclic tensile deformation, indicating the behavior results from the stress variation of a plain weave.

Design and applications of stretchable and self-healable conductors for soft electronics

Soft and conformable electronics are emerging rapidly and is envisioned as the future of next-generation electronic devices where devices can be readily deployed in various environments, such as on-body, on-skin or as a biomedical implant. Modern day electronics require electrical conductors as the fundamental building block for stretchable electronic devices and systems. In this review, we will study the various strategies and methods of designing and fabricating materials which are conductive, stretchable and self-healable, and explore relevant applications such as flexible and stretchable sensors, electrodes and energy harvesters.

Mechanically Flexible Conductors for Stretchable and Wearable E-Skin and E-Textile Devices

Considerable progress in materials development and device integration for mechanically bendable and stretchable optoelectronics will broaden the application of "Internet-of-Things" concepts to a myriad of new applications. When addressing the needs associated with the human body, such as the detection of mechanical functions, monitoring of health parameters, and integration with human tissues, optoelectronic devices, interconnects/circuits enabling their functions, and the core passive components from which the whole system is built must sustain different degrees of mechanical stresses. Herein, the basic characteristics and performance of several of these devices are reported, particularly focusing on the conducting element constituting them. Among these devices, strain sensors of different types, energy storage elements, and power/energy storage and generators are included. Specifically, the advances during the past 3 years are reported, wherein mechanically flexible conducting elements are fabricated from (0D, 1D, and 2D) conducting nanomaterials from metals (e.g., Au nanoparticles, Ag flakes, Cu nanowires), carbon nanotubes/nanofibers, 2D conductors (e.g., graphene, MoS₂ ), metal oxides (e.g., Zn nanorods), and conducting polymers (e.g., poly(3,4-ethylenedioxythiophene):poly(4-styrene sulfonate), polyaniline) in combination with passive fibrotic and elastomeric materials enabling, after integration, the so-called electronic skins and electronic textiles.

UV/NIR-Light-Triggered Rapid and Reversible Color Switching for Rewritable Smart Fabrics

Remote, rapid, and ink-free printing/erasure on fabrics has great potential to revolutionize specialized clothing in numerous applications including fashion/aesthetic and security fields, but the construction of such smart fabrics has not been realized due to underlying obstacles in obtaining suitable photoreversible color-switching systems (PCSS). To address this problem, we have prepared TiO_{2- x} nanorods as photocatalytic and photothermal component. With redox dyes as reversible color indicators and hydroxyethyl cellulose (HEC) as polymer matrix, TiO_{2- x}/dye/HEC-based PCSS is coated on poly(dimethylsiloxane)-treated cotton fabric. Under 365 nm light irradiation, discoloration occurs in 180 s, resulting from the efficient photocatalytic reduction of the dye. On the contrary, when the colorless fabric is irradiated by 808 nm light, recoloration occurs in a very short time (∼100 s), far lower than the traditional heating mode (30-8 min at 90-150 °C). This rapid recoloration should be attributed to the localized high temperature (164.3-184.5 °C) induced by photothermal effect of TiO_{2- x}. Particularly, when TiO_{2- x}/dye/HEC-based PCSS is extended to coat commercial clothes (such as T-shirts), red/green/blue figures/letters can be rapidly and remotely printed by UV-light pen and then erased by near-infrared light, with high cycle stability. Therefore, such rewritable smart fabric represents an attractive alternative to regular clothes in meeting the increasing aesthetic or camouflage needs.

Two-Layered and Stretchable e-Textile Patches for Wearable Healthcare Electronics

Wearable healthcare systems require skin-adhering electrodes that allow maximal comfort for patients as well as an electronics system to enable signal processing and transmittance. Textile-based electronics, known as "e-textiles," is a platform technology that allows comfort for patients. Here, two-layered e-textile patches are designed by controlled permeation of Ag-particle/fluoropolymer composite ink into a porous textile. The permeated ink forms a cladding onto the nanofibers in the textile substrate, which is beneficial for mechanical and electrical properties of the e-textile. The printed e-textile features conductivity of ≈3200 S cm^-1 , whereas 1000 cycles of 30% uniaxial stretching causes the resistance to increase only by a factor of ≈5, which is acceptable in many applications. Controlling over the penetration depth enables a two-layer design of the e-textile, where the sensing electrodes and the conducting traces are printed in the opposite sides of the substrate. The formation of vertical interconnected access is remarkably simple as an injection from a syringe. With the custom-developed electronic circuits, a surface electromyography system with wireless data transmission is demonstrated. Furthermore, the dry e-textile patch collects electroencephalography with comparable signal quality to commercial gel electrodes. It is anticipated that the two-layered e-textiles will be effective in healthcare and sports applications.

Stable Logic Operation of Fiber-Based Single-Walled Carbon Nanotube Transistor Circuits Toward Thread-Like CMOS Circuitry

A fiber-based single-walled carbon nanotube (SWCNT) thin-film-transistor (TFT) has been proposed. We designed complementary SWCNT TFT circuit based on SPICE simulations, with device parameters extracted from the fabricated fiber-based SWCNT TFTs, such as threshold voltage, contact resistance, and off-/gate-leakage current. We fabricated the SWCNTs CMOS inverter circuits using the selective passivation and n-doping processes on a fiber substrate. By comparing the simulation and experimental results, we could enhance the circuit’s performance by tuning the threshold voltage between p-type and n-type TFTs, reducing the source/drain contact resistance and off current level, and maintaining a low output capacitance of the TFTs. Importantly, it was found that the voltage gain, output swing range, and frequency response of the fiber-based inverter circuits can be dramatically improved.

Skinlike Disposable Tattoo on Elastic Rubber Adhesive with Silver Particles Penetrated Electrode for Multipurpose Applications

We propose a silver precursor with in situ reduction under an adhesive substrate with a silver precursor penetration effect. It shows a high durability under mechanical deformation resulting from the composite form of the Ag-penetrated electrode adhesive. This stretchable electrode in which the silver particles are tightly penetrated into the adhesive with a confining effect can be used for various purposes since it offers water-proof properties and a high mechanical stability up to 70% strain, radius of curvature 0.5 mm ( R/ R₀< 1.5), and electrical resistance of 0.58 ± 0.063 kΩ □^-1 by adhering to the multipurpose application.

Recent Progress of Textile-Based Wearable Electronics: A Comprehensive Review of Materials, Devices, and Applications

Wearable electronics are emerging as a platform for next-generation, human-friendly, electronic devices. A new class of devices with various functionality and amenability for the human body is essential. These new conceptual devices are likely to be a set of various functional devices such as displays, sensors, batteries, etc., which have quite different working conditions, on or in the human body. In these aspects, electronic textiles seem to be a highly suitable possibility, due to the unique characteristics of textiles such as being light weight and flexible and their inherent warmth and the property to conform. Therefore, e-textiles have evolved into fiber-based electronic apparel or body attachable types in order to foster significant industrialization of the key components with adaptable formats. Although the advances are noteworthy, their electrical performance and device features are still unsatisfactory for consumer level e-textile systems. To solve these issues, innovative structural and material designs, and novel processing technologies have been introduced into e-textile systems. Recently reported and significantly developed functional materials and devices are summarized, including their enhanced optoelectrical and mechanical properties. Furthermore, the remaining challenges are discussed, and effective strategies to facilitate the full realization of e-textile systems are suggested.

Three-Dimensional Flexible All-Organic Conductors for Multifunctional Wearable Applications

Wearable textile electrodes based on π-conjugated polymers are appealing alternatives to carbon fabrics, conductive yarns, or metal wires because of their design flexibility, low cost, flexibility, and high throughput. This provides the benefits of both electronics and textiles. Herein, a general and new method has been developed to produce tailorable, wearable energy devices that are based on three-dimensional (3D) poly(3,4-ethylenedioxythiophene) (PEDOT)-coated textile conductors. To obtain the desired electrode materials, both facile solution-dropping polymerization methods are used to fabricate a 3D flexible PEDOT conductor on a cotton textile (PEDOT/textile). PEDOT/textile shows a very low sheet resistance of 4.6-4.9 Ω·sq^-1. Here, we employ the example of this 3D network-like structure and the excellent electrical conductivities under the large deformation of PEDOT/textiles to show that wearable and portable heaters have immense potential. A flexible textile heater with a large area (8 × 7.8 cm²) reached a saturation temperature of ∼83.9 °C when a bias of 7 V was applied for ∼70 s due to the good electrical conductivity of PEDOT. To demonstrate the performance of all-solid-state supercapacitors, nano-ascidian-like PEDOT (PEDOT-NA) arrays were prepared via a simple vapor-phase polymerization of 3,4-ethylenedioxythiophene on PEDOT/textile to increase both the surface area and the number of ion diffusion paths. The PEDOT-NA arrays on PEDOT/textile showed outstanding performance with an areal capacitance of 563.3 mF·cm^-2 at 0.4 mA·cm^-2 and extraordinary mechanical flexibility. The maximum volumetric power density and energy density of the nanostructured PEDOT on the textile were 1.75 W·cm^-3 and 0.0812 Wh·cm^-3, respectively. It is expected that the wearable nanostructured conducting polymers will have advantages when used as structures for smart textronics and energy conversion/storage.

Covalent bonding-assisted nanotransfer lithography for the fabrication of plasmonic nano-optical elements

Many high-resolution patterning techniques have been developed to realize nano- and microscale applications of electric devices, sensors, and transistors. However, conventional patterning methods based on photo or e-beam lithography are not employed to fabricate optical elements of high aspect ratio and a sub-100 nm scale due to the limit of resolution, high costs and low throughput. In this study, covalent bonding-assisted nanotransfer lithography (CBNL) was proposed to fabricate various structures of high resolution and high aspect ratio at low cost by a robust and fast chemical reaction. The proposed process is based on the formation of covalent bonds between silicon of adhesive layers on a substrate and oxygen of the deposited material on the polymer stamp. The covalent bond is strong enough to detach multiple layers from the stamp for a large area without defects. The obtained nanostructures can be used for direct application or as a hard mask for etching. Two nano-optical applications were demonstrated in this study, i.e., a meta-surface and a wire-grid polarizer. A perfect absorption meta-surface was generated by transferring subwavelength hole arrays onto a substrate without any post-processing procedures. In addition, a wire-grid polarizer with high aspect ratio (1 : 3) and 50 nm line width was prepared by the nano-transfer of materials, which were used as a hard mask for etching. Therefore, CBNL provides a means of achieving large-area nano-optical elements with a simple roll-to-plate process at low cost.

Design and application of 'J-shaped' stress-strain behavior in stretchable electronics: a review

A variety of natural biological tissues (e.g., skin, ligaments, spider silk, blood vessel) exhibit 'J-shaped' stress-strain behavior, thereby combining soft, compliant mechanics and large levels of stretchability, with a natural 'strain-limiting' mechanism to prevent damage from excessive strain. Synthetic materials with similar stress-strain behaviors have potential utility in many promising applications, such as tissue engineering (to reproduce the nonlinear mechanical properties of real biological tissues) and biomedical devices (to enable natural, comfortable integration of stretchable electronics with biological tissues/organs). Recent advances in this field encompass developments of novel material/structure concepts, fabrication approaches, and unique device applications. This review highlights five representative strategies, including designs that involve open network, wavy and wrinkled morphologies, helical layouts, kirigami and origami constructs, and textile formats. Discussions focus on the underlying ideas, the fabrication/assembly routes, and the microstructure-property relationships that are essential for optimization of the desired 'J-shaped' stress-strain responses. Demonstration applications provide examples of the use of these designs in deformable electronics and biomedical devices that offer soft, compliant mechanics but with inherent robustness against damage from excessive deformation. We conclude with some perspectives on challenges and opportunities for future research.

Highly sensitive textile-based strain sensors using poly(3,4-ethylenedioxythiophene):polystyrene sulfonate/silver nanowire-coated nylon threads with poly-l-lysine surface modification

A highly sensitive textile-based strain sensor using a poly(3,4-ethylenedioxythiophene):polystyrene sulfonate/silver nanowire -coated nylon thread is demonstrated.

Emergence of microfluidic wearable technologies

There has been an intense interest in the development of wearable technologies, arising from increasing demands in the areas of fitness and healthcare. While still at an early stage, incorporating microfluidics in wearable technologies has enormous potential, especially in healthcare applications. For example, current microfluidic fabrication techniques can be innovatively modified to fabricate microstructures and incorporate electrically conductive elements on soft, flexible and stretchable materials. In fact, by leverarging on such microfabrication and liquid manipulation techniques, the developed flexible microfluidic wearable technologies have enabled several biosensing applications, including in situ sweat metabolites analysis, vital signs monitoring, and gait analysis. As such, we anticipate further significant breakthroughs and potential uses of wearable microfluidics in active drug delivery patches, soft robotics sensing and control, and even implantable artificial organs in the near future.