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Mai TT, Yasui T, Tanaka R, Masunaga H, Kabe T, Tsunoda K, Sakurai S, Urayama K. Unraveling Non-Uniform Strain-Induced Crystallization Near a Crack Tip in Natural Rubber. ADVANCED SCIENCE (WEINHEIM, BADEN-WURTTEMBERG, GERMANY) 2024; 11:e2307741. [PMID: 38229202 DOI: 10.1002/advs.202307741] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 10/15/2023] [Revised: 12/22/2023] [Indexed: 01/18/2024]
Abstract
Strain-induced crystallization (SIC) in natural rubber (NR) near crack tips significantly enhances crack growth resistance, but understanding the interplay between local strain field and crystallization remains challenging due to confined and heterogeneous characteristics. Using micro-scale digital image correlation (DIC) and scanning wide-angle X-ray diffraction (WAXD, with a narrow 10 µm square beam), this study maps local strain tensor properties and SIC in the vicinity of the crack tip and its peripheral zone (≈3 mm × 1 mm area). The analysis reveals a significant correlation between these properties. In the peripheral zone, there is a noticeable deviation of both the principal strain axis and the crystal orientation from the crack opening direction. These deviations are linearly correlated, which indicates that shear strain plays a significant role in determining the crystal orientation. Crucially, the maximum tensile component in the tensor of local principal strains predominantly dictates local crystallinity. This simplicity is attributed to the limited variation in types of deformation within the SIC region, with corresponding to deformations falling between planar and uniaxial stretching. These findings pave the way for predicting crystallinity distribution using solely strain field data, offering valuable insights into the role of SIC in enhancing the crack growth resistance of NR.
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Affiliation(s)
- Thanh-Tam Mai
- Department of Material Chemistry, Graduate School of Engineering, Kyoto University, Nishikyo-ku, Kyoto, 615-8510, Japan
| | - Tomohiro Yasui
- Department of Biobased Materials Science, Kyoto Institute of Technology, Kyoto, 606-8585, Japan
| | - Ruito Tanaka
- Department of Biobased Materials Science, Kyoto Institute of Technology, Kyoto, 606-8585, Japan
| | - Hiroyasu Masunaga
- Japan Synchrotron Radiation Research Institute, Sayo-gun, Hyogo, 679-5198, Japan
| | - Taizo Kabe
- Japan Synchrotron Radiation Research Institute, Sayo-gun, Hyogo, 679-5198, Japan
| | - Katsuhiko Tsunoda
- Sustainable and Advanced Materials Division, Bridgestone Corporation, Tokyo, 187-8531, Japan
| | - Shinichi Sakurai
- Department of Biobased Materials Science, Kyoto Institute of Technology, Kyoto, 606-8585, Japan
| | - Kenji Urayama
- Department of Material Chemistry, Graduate School of Engineering, Kyoto University, Nishikyo-ku, Kyoto, 615-8510, Japan
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Yang C, Luo Y, Li Z, Wei C, Liao S. The Role of Lanthanum Stearate on Strain-Induced Crystallization and the Mechanical Properties of Whole Field Latex Rubber. Polymers (Basel) 2024; 16:276. [PMID: 38276684 PMCID: PMC10819546 DOI: 10.3390/polym16020276] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/04/2024] [Revised: 01/15/2024] [Accepted: 01/17/2024] [Indexed: 01/27/2024] Open
Abstract
Natural rubber (NR) is extensively utilized in numerous industries, such as aerospace, military, and transportation, because of its exceptional elasticity and all-around mechanical qualities. However, commercial NR made using various techniques typically has distinct mechanical characteristics. For instance, whole field latex rubber (SCR-WF) cured with accelerator 2-Mercaptobenzothiazole exhibits poor mechanical properties. This work attempts to enhance the mechanical property of SCR-WF via the addition of lanthanum stearate (LaSt). The influence of LaSt on strain-induced crystallization (SIC) and the mechanical properties of SCR-WF were investigated. The results of crosslinking density measured by the equilibrium swelling method demonstrate that the presence of LaSt significantly increases the crosslinking density of SCR-WF with lower loading of LaSt. The results of the mechanical properties show that the introduction of LaSt can enhance the tensile strength and fracture toughness of SCR-WF. To reveal the mechanism of LaSt improving the mechanical properties of SCR-WF, synchrotron radiation wide-angle X-ray diffraction (WAXD) experiments were used to investigate the SIC behaviors of SCR-WF. We found that the LaSt leads to higher crystallinity of SIC for the strain higher than 3.5. The tube model indicates the contribution of LaSt in both crosslinking and topological constraints. This work may provide an instruction for developing SCR-WF with superior mechanical properties.
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Affiliation(s)
- Changjin Yang
- School of Materials Science and Engineering, Hainan University, Haikou 570228, China;
- Key Laboratory of Advanced Materials of Tropical Island Resources, Ministry of Education, Hainan University, Haikou 570228, China; (Y.L.); (Z.L.); (C.W.)
| | - Yuhang Luo
- Key Laboratory of Advanced Materials of Tropical Island Resources, Ministry of Education, Hainan University, Haikou 570228, China; (Y.L.); (Z.L.); (C.W.)
| | - Zechun Li
- Key Laboratory of Advanced Materials of Tropical Island Resources, Ministry of Education, Hainan University, Haikou 570228, China; (Y.L.); (Z.L.); (C.W.)
| | - Chuanyu Wei
- Key Laboratory of Advanced Materials of Tropical Island Resources, Ministry of Education, Hainan University, Haikou 570228, China; (Y.L.); (Z.L.); (C.W.)
| | - Shuangquan Liao
- School of Materials Science and Engineering, Hainan University, Haikou 570228, China;
- Key Laboratory of Advanced Materials of Tropical Island Resources, Ministry of Education, Hainan University, Haikou 570228, China; (Y.L.); (Z.L.); (C.W.)
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Tsunoda K, Kitamura Y, Urayama K. Transition of rupture mode of strain crystallizing elastomers in tensile edge-crack tests. SOFT MATTER 2023; 19:1966-1976. [PMID: 36810918 DOI: 10.1039/d3sm00060e] [Citation(s) in RCA: 3] [Impact Index Per Article: 3.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/18/2023]
Abstract
We revisit the classical results that the fracture energy density (Wb) of strain crystallizing (SC) elastomers exhibits an abrupt change at a characteristic value () of initial notch length (c0) in tensile edge-crack tests. We elucidate that the abrupt change of Wb reflects the transition in rupture mode between the catastrophic crack growth without a significant SIC effect at c0 > and the crack growth like that under cyclic loading (dc/dn mode) at c0 < as a result of a pronounced SIC effect near the crack tip. At c0 < , the tearing energy (G) was considerably enhanced by hardening via SIC near the crack tip, preventing and postponing catastrophic crack growth. The fracture dominated by the dc/dn mode at c0 < was validated by the c0-dependent G characterized by G = (c0/B)1/2/2 and the specific striations on the fracture surface. As the theory expects, coefficient B quantitatively agreed with the result of a separate cyclic loading test using the same specimen. We propose the methodology to quantify the tearing energy enhanced via SIC (GSIC) and to evaluate the dependence of GSIC on ambient temperature (T) and strain rate (). The disappearance of the transition feature in the Wb-c0 relationships enables us to estimate definitely the upper limits of the SIC effects for T (T*) and (*). Comparisons of the GSIC, T*, and * values between natural rubber (NR) and its synthetic analog reveal the superior reinforcement effect via SIC in NR.
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Affiliation(s)
- Katsuhiko Tsunoda
- Sustainable and Advanced Materials Division, Bridgestone Corporation, Tokyo 187-8531, Japan.
| | - Yuji Kitamura
- Sustainable and Advanced Materials Division, Bridgestone Corporation, Tokyo 187-8531, Japan
| | - Kenji Urayama
- Department of Material Chemistry, Graduate School of Engineering, Kyoto University, Kyoto 615-8510, Japan.
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Segiet D, Weckes S, Austermuehl J, Tiller JC, Katzenberg F. On the influence of the amorphous phase on the stability of crystals in poly(cis‐1,4‐isoprene) networks. J Appl Polym Sci 2022. [DOI: 10.1002/app.53146] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/09/2022]
Affiliation(s)
- Dominik Segiet
- Biomaterials & Polymer Science, Department of Biochemical and Chemical Engineering Technische Universitat Dortmund Dortmund Germany
| | - Sebastian Weckes
- Biomaterials & Polymer Science, Department of Biochemical and Chemical Engineering Technische Universitat Dortmund Dortmund Germany
| | - Juergen Austermuehl
- Biomaterials & Polymer Science, Department of Biochemical and Chemical Engineering Technische Universitat Dortmund Dortmund Germany
| | - Joerg C. Tiller
- Biomaterials & Polymer Science, Department of Biochemical and Chemical Engineering Technische Universitat Dortmund Dortmund Germany
| | - Frank Katzenberg
- Biomaterials & Polymer Science, Department of Biochemical and Chemical Engineering Technische Universitat Dortmund Dortmund Germany
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Osumi R, Yasui T, Tanaka R, Mai TT, Takagi H, Shimizu N, Tsunoda K, Sakurai S, Urayama K. Impact of Strain-Induced Crystallization on Fast Crack Growth in Stretched cis-1,4-Polyisoprene Rubber. ACS Macro Lett 2022; 11:747-752. [PMID: 35608107 DOI: 10.1021/acsmacrolett.2c00241] [Citation(s) in RCA: 5] [Impact Index Per Article: 2.5] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
Abstract
cis-1,4-Polyisoprene (IR) elastomers harden via strain-induced crystallization (SIC) when the imposed stretch (λ) exceeds the onset value of SIC (λ*). We investigate the Mode-I fast crack growth in the IR sheets as a function of λ in a pure shear geometry. The steady-state crack velocity (V) increases with increasing λ, and V exceeds the shear wave speed of sound at λ > λs. Further stretch beyond λ* (>λs) causes SIC-driven hardening, resulting in a pronounced increase in V. The characteristics of the crack-tip strain field are also significantly influenced by the SIC-driven hardening: The crack-tip opening displacement increases with increasing λ at λ < λ* but exhibits an abrupt reduction beyond λ*. The crack-tip singularity and the area of strain increment caused by the crack growth change discontinuously around λ*. The abrupt variations in these crack-tip characteristics result from the considerable differences in the mechanical properties prior to the crack growth between the entirely amorphous state at λ < λ* and the partially crystallized state at λ > λ*.
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Affiliation(s)
- Ryosuke Osumi
- Department of Macromolecular Science and Engineering, Kyoto Institute of Technology, Sakyo-ku, Kyoto 606-8585, Japan
| | - Tomohiro Yasui
- Department of Biobased Materials Science, Kyoto Institute of Technology, Sakyo-ku, Kyoto 606-8585, Japan
| | - Ruito Tanaka
- Department of Biobased Materials Science, Kyoto Institute of Technology, Sakyo-ku, Kyoto 606-8585, Japan
| | - Thanh-Tam Mai
- Department of Macromolecular Science and Engineering, Kyoto Institute of Technology, Sakyo-ku, Kyoto 606-8585, Japan
- Department of Chemical Engineering, Kyoto University, Nishikyo-ku, Kyoto 615-8510, Japan
| | - Hideaki Takagi
- Photon Factory, High Energy Accelerator Research Organization, Tsukuba, Ibaraki 305-0801, Japan
| | - Nobutaka Shimizu
- Photon Factory, High Energy Accelerator Research Organization, Tsukuba, Ibaraki 305-0801, Japan
| | - Katsuhiko Tsunoda
- Advanced Materials Division, Bridgestone Corporation, Tokyo 187-8531, Japan
| | - Shinichi Sakurai
- Department of Biobased Materials Science, Kyoto Institute of Technology, Sakyo-ku, Kyoto 606-8585, Japan
| | - Kenji Urayama
- Department of Macromolecular Science and Engineering, Kyoto Institute of Technology, Sakyo-ku, Kyoto 606-8585, Japan
- Department of Material Chemistry, Kyoto University, Nishikyo-ku, Kyoto 615-8510, Japan
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Yueqiong Wang, Zhao P, Liu H, Zhang F, Li Z, Xu T, Gong W, Liao S, Xu K, Peng Z, Liao L. Structure and Temperature Induced Crystallization of Natural Rubber with Different Milling Times. POLYMER SCIENCE SERIES A 2021. [DOI: 10.1134/s0965545x21030135] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/23/2022]
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Dechnarong N, Kamitani K, Cheng CH, Masuda S, Nozaki S, Nagano C, Fujimoto A, Hamada A, Amamoto Y, Kojio K, Takahara A. Microdomain structure change and macroscopic mechanical response of styrenic triblock copolymer under cyclic uniaxial and biaxial stretching modes. Polym J 2021. [DOI: 10.1038/s41428-021-00469-z] [Citation(s) in RCA: 3] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/10/2022]
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Low DYS, Supramaniam J, Soottitantawat A, Charinpanitkul T, Tanthapanichakoon W, Tan KW, Tang SY. Recent Developments in Nanocellulose-Reinforced Rubber Matrix Composites: A Review. Polymers (Basel) 2021; 13:550. [PMID: 33673391 PMCID: PMC7918781 DOI: 10.3390/polym13040550] [Citation(s) in RCA: 14] [Impact Index Per Article: 4.7] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/25/2020] [Revised: 01/04/2021] [Accepted: 01/12/2021] [Indexed: 12/13/2022] Open
Abstract
Research and development of nanocellulose and nanocellulose-reinforced composite materials have garnered substantial interest in recent years. This is greatly attributed to its unique functionalities and properties, such as being renewable, sustainable, possessing high mechanical strengths, having low weight and cost. This review aims to highlight recent developments in incorporating nanocellulose into rubber matrices as a reinforcing filler material. It encompasses an introduction to natural and synthetic rubbers as a commodity at large and conventional fillers used today in rubber processing, such as carbon black and silica. Subsequently, different types of nanocellulose would be addressed, including its common sources, dimensions, and mechanical properties, followed by recent isolation techniques of nanocellulose from its resource and application in rubber reinforcement. The review also gathers recent studies and qualitative findings on the incorporation of a myriad of nanocellulose variants into various types of rubber matrices with the main goal of enhancing its mechanical integrity and potentially phasing out conventional rubber fillers. The mechanism of reinforcement and mechanical behaviors of these nanocomposites are highlighted. This article concludes with potential industrial applications of nanocellulose-reinforced rubber composites and the way forward with this technology.
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Affiliation(s)
- Darren Yi Sern Low
- School of Energy and Chemical Engineering, Xiamen University Malaysia, Sepang 43900, Selangor Darul Ehsan, Malaysia;
- Chemical Engineering Discipline, School of Engineering, Monash University Malaysia, Bandar Sunway 47500, Selangor Darul Ehsan, Malaysia;
| | - Janarthanan Supramaniam
- Chemical Engineering Discipline, School of Engineering, Monash University Malaysia, Bandar Sunway 47500, Selangor Darul Ehsan, Malaysia;
| | - Apinan Soottitantawat
- Center of Excellence in Particle Technology and Materials Processing, Department of Chemical Engineering, Faculty of Engineering, Chulalongkorn University, Bangkok 10330, Thailand; (A.S.); (T.C.); (W.T.)
| | - Tawatchai Charinpanitkul
- Center of Excellence in Particle Technology and Materials Processing, Department of Chemical Engineering, Faculty of Engineering, Chulalongkorn University, Bangkok 10330, Thailand; (A.S.); (T.C.); (W.T.)
| | - Wiwut Tanthapanichakoon
- Center of Excellence in Particle Technology and Materials Processing, Department of Chemical Engineering, Faculty of Engineering, Chulalongkorn University, Bangkok 10330, Thailand; (A.S.); (T.C.); (W.T.)
- Academy of Science, Royal Society of Thailand, Bangkok 10300, Thailand
| | - Khang Wei Tan
- School of Energy and Chemical Engineering, Xiamen University Malaysia, Sepang 43900, Selangor Darul Ehsan, Malaysia;
| | - Siah Ying Tang
- Chemical Engineering Discipline, School of Engineering, Monash University Malaysia, Bandar Sunway 47500, Selangor Darul Ehsan, Malaysia;
- Advanced Engineering Platform, School of Engineering, Monash University Malaysia, Bandar Sunway 47500, Selangor Darul Ehsan, Malaysia
- Tropical Medicine and Biology Platform, School of Science, Monash University Malaysia, Bandar Sunway 47500, Selangor Darul Ehsan, Malaysia
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