Ambient methane functionalization initiated by electrochemical oxidation of a vanadium (V)-oxo dimer

Heterogeneous catalysis of methane hydroxylation with nearly total selectivity under mild conditions

The efficient utilization of methane, a vital component of natural gas, shale gas and methane hydrate, holds significant importance for global energy security and environmental sustainability. However, converting methane into value-added oxygenates presents a formidable challenge due to its inert nature. Direct selective oxidation of methane (DSOM) under mild conditions is essential for reducing energy consumption and carbon emissions compared with traditional indirect routes. Achieving total selectivity in methane hydroxylation remains elusive due to the competitive CO2 formation. This feature article highlights recent advancements in methane hydroxylation using thermo-, photo-, and electro-catalytic systems. Through strategically designing the structure of catalysts to control the reactive oxygen species and optimizing reaction parameters, significant progress has been made in enhancing oxygenate selectivity and minimizing overoxidation. A comprehensive understanding of the mechanisms underlying methane hydroxylation with total selectivity offers insights for improving catalyst design and reaction parameter optimization, promoting sustainable methane utilization.

Reactivity of metal dioxo complexes

Metal dioxo chemistry and its diverse reactivity are presented with an emphasis on the mechanisms of reactivity. Work from approximately the last decade is surveyed and organized by metal. In particular, the chemistry of cis-dioxo metal complexes is discussed at length. Reactions are grouped by generic type, including addition across a metal oxo bond, oxygen atom transfer, and radical atom transfer reactions. Attention is given to advances in deoxygenation chemistry, oxidation chemistry, and reductive transformations.

High-Pressure Electro-Fenton Driving CH4 Conversion by O2 at Room Temperature

Electrochemical conversion of CH4 to easily transportable and value-added liquid fuels is highly attractive for energy-efficient CH4 utilization, but it is challenging due to the low reactivity and solubility of CH4 in the electrolyte. Herein, we report a high-pressure electro-Fenton (HPEF) strategy to establish a hetero-homogeneous process for the electrocatalytic conversion of CH4 by O2 at room temperature. In combination with elevation of reactant pressure to accelerate reaction kinetics, it delivers an unprecedented HCOOH productivity of 11.5 mmol h-1 gFe-1 with 220 times enhancement compared to that under ambient pressure. Remarkably, an HCOOH Faradic efficiency of 81.4% can be achieved with an ultralow cathodic overpotential of 0.38 V. The elevated pressure not only promotes the electrocatalytic reduction of O2 to H2O2 but also increases the reaction collision probability between CH4 and •OH, which is in situ generated from the Fe2+-facilitated decomposition of H2O2.

Selective Conversion of Propane by Electrothermal Catalysis in Proton Exchange Membrane Fuel Cell

Electrochemical conversion of alkanes to high value-added oxygenated products under a mild condition is of significance. Herein, we effectively couple the electrocatalysis of H2 O2 with the thermo-catalysis of propane oxidation in the cathode of proton exchange membrane fuel cell. Specifically, H2 O2 is in-situ generated on the nitric acid-treated carbon black (C-acid) via 2e- process of oxygen reduction reaction, and then transports to the Fe active sites of MIL-53 (Al, Fe) metal-organic frameworks for propane oxidation. Based on this strategy, the space-time yield of C3 oxygenated products of propane oxidation reaches 2.65 μmol h-1  cm-2 , which represents a new benchmark for electrochemical alkane oxidation in the fuel-cell-type electrolyzer. This study highlights the importance of multifunctional composite catalysts in the field of electrosynthesis.

Electrochemical Oxidation of Methane to Methanol on Electrodeposited Transition Metal Oxides

Electrochemical partial oxidation of methane to methanol is a promising approach to the transformation of stranded methane resources into a high-value, easy-to-transport fuel or chemical. Transition metal oxides are potential electrocatalysts for this transformation. However, a comprehensive and systematic study of the dependence of methane activation rates and methanol selectivity on catalyst morphology and experimental operating parameters has not been realized. Here, we describe an electrochemical method for the deposition of a family of thin-film transition metal (oxy)hydroxides as catalysts for the partial oxidation of methane. CoO_x, NiO_x, MnO_x, and CuO_x are discovered to be active for the partial oxidation of methane to methanol. Taking CoO_x as a prototypical methane partial oxidation electrocatalyst, we systematically study the dependence of activity and methanol selectivity on catalyst film thickness, overpotential, temperature, and electrochemical cell hydrodynamics. Optimal conditions of low catalyst film thickness, intermediate overpotentials, intermediate temperatures, and fast methanol transport are identified to favor methanol selectivity. Through a combination of control experiments and DFT calculations, we show that the oxidized form of the as-deposited (oxy)hydroxide catalyst films are active for the thermal oxidation of methane to methanol even without the application of bias potential, demonstrating that high valence transition metal oxides are intrinsically active for the activation and oxidation of methane to methanol at ambient temperatures. Calculations uncover that electrocatalytic oxidation enables reaching an optimum potential window in which methane activation forming methanol and methanol desorption are both thermodynamically favorable, methanol desorption being favored by competitive adsorption with hydroxide anion.

Current Progress on Methods and Technologies for Catalytic Methane Activation at Low Temperatures

Methane (CH4 ) is an attractive energy source and important greenhouse gas. Therefore, from the economic and environmental point of view, scientists are working hard to activate and convert CH4 into various products or less harmful gas at low-temperature. Although the inert nature of CH bonds requires high dissociation energy at high temperatures, the efforts of researchers have demonstrated the feasibility of catalysts to activate CH4 at low temperatures. In this review, the efficient catalysts designed to reduce the CH4 oxidation temperature and improve conversion efficiencies are described. First, noble metals and transition metal-based catalysts are summarized for activating CH4 in temperatures ranging from 50 to 500 °C. After that, the partial oxidation of CH4 at relatively low temperatures, including thermocatalysis in the liquid phase, photocatalysis, electrocatalysis, and nonthermal plasma technologies, is briefly discussed. Finally, the challenges and perspectives are presented to provide a systematic guideline for designing and synthesizing the highly efficient catalysts in the complete/partial oxidation of CH4 at low temperatures.

Bisulfate as a redox-active ligand in vanadium-based electrocatalysis for CH4 functionalization

The roles of unforgiving H₂SO₄ solvent in CH₄ activation with molecular catalysts have not been experimentally well-illustrated despite computational predictions. Here, we provide experimental evidence that metal-bound bisulfate ligand introduced by H₂SO₄ solvent is redox-active in vanadium-based electrocatalytic CH₄ activation discovered recently. Replacing one of the two terminal bisulfate ligands with redox-inert dihydrogen phosphate in the pre-catalyst vanadium (V)-oxo dimer completely quenches its activity towards CH₄, which may inspire environmentally benign catalysis with minimal use of H₂SO₄.

Electrocatalytic Methane Functionalization with d0 Early Transition Metals Under Ambient Conditions

The undesirable loss of methane (CH₄ ) at remote locations welcomes approaches that ambiently functionalize CH₄ on-site without intense infrastructure investment. Recently, we found that electrochemical oxidation of vanadium(V)-oxo with bisulfate ligand leads to CH₄ activation at ambient conditions. The key question is whether such an observation is a one-off coincidence or a general strategy for electrocatalyst design. Here, a general scheme of electrocatalytic CH₄ activation with d⁰ early transition metals is established. The pre-catalysts' molecular structure, electrocatalytic kinetics, and mechanism were detailed for titanium (IV), vanadium (V), and chromium (VI) species as model systems. After a turnover-limiting one-electron electrochemical oxidation, the yielded ligand-centered cation radicals activate CH₄ with low activation energy and high selectivity. The reactivities are universal among early transition metals from Period 4 to 6, and the reactivities trend for different early transition metals correlate with their d orbital energies across periodic table. Our results offer new chemical insights towards developing advanced ambient electrocatalysts of natural gas.

AgII -Mediated Electrocatalytic Ambient CH4 Functionalization Inspired by HSAB Theory

Although most class (b) transition metals have been studied in regard to CH₄ activation, divalent silver (Ag^II ), possibly owing to its reactive nature, is the only class (b) high-valent transition metal center that is not yet reported to exhibit reactivities towards CH₄ activation. We now report that electrochemically generated Ag^II metalloradical readily functionalizes CH₄ into methyl bisulfate (CH₃ OSO₃ H) at ambient conditions in 98 % H₂ SO₄ . Mechanistic investigation experimentally unveils a low activation energy of 13.1 kcal mol^-1 , a high pseudo-first-order rate constant of CH₄ activation up to 2.8×10³  h^-1 at room temperature and a CH₄ pressure of 85 psi, and two competing reaction pathways preferable towards CH₄ activation over solvent oxidation. Reaction kinetic data suggest a Faradaic efficiency exceeding 99 % beyond 180 psi CH₄ at room temperature for potential chemical production from widely distributed natural gas resources with minimal infrastructure reliance.

Synthesis of Methanesulfonic Acid Directly from Methane: The Cation Mechanism or the Radical Mechanism?

In 2019, Diaz-Urrutia and Ott developed a high-yield method for direct conversion of methane to methanesulfonic acid and proposed a cationic chain reaction mechanism. However, Roytman and Singleton questioned this mechanism, and they favored a free-radical mechanism. In the present paper, we studied both the cationic chain and radical mechanisms and found the radical mechanism is more favorable, since it has a much lower energy barrier. However, the radical mechanism has not considered the effect of ions for the reaction taking place in oleum. Thus, we studied a simple model of a protonated radical mechanism, which further lowers the energy barrier. Although the true mechanism for the CH₄ + SO₃ reaction could be more complicated in electrolyte solutions, this model should be helpful for the further study of the mechanism of this reaction.

Selective Activation of Propane Using Intermediates Generated during Water Oxidation

Electrochemical conversion of light alkanes to high-value oxygenates provides an attractive avenue for eco-friendly utilization of these hydrocarbons. However, such conversion under ambient conditions remains exceptionally challenging due to the high energy barrier of C-H bond cleavage. Herein, we investigated theoretically the partial oxidation of propane on a series of single atom alloys by using active intermediates generated during water oxidation as the oxidant. We show that by controlling the potential and pH, stable surface oxygen atoms can be maintained under water oxidation conditions. The free energy barrier for C-H bond cleavage by the surface oxygen can be as small as 0.54 eV, which can be surmounted easily at room temperature. Our calculations identified three promising surfaces as effective propane oxidation catalysts. Our complementary experiments demonstrated the partial oxidation of propane to acetone on Ni-doped Au surfaces. We also investigated computationally the steps leading to acetone formation. These studies show that the concept of exploiting intermediates generated in water oxidation as oxidants provides a fruitful strategy for electrocatalyst design to efficiently convert hydrocarbons into value-added chemicals.