Review on Magnetism in Catalysis: From Theory to PEMFC Applications of 3d Metal Pt-Based Alloys

The relationship between magnetism and catalysis has been an important topic since the mid-20th century. At present time, the scientific community is well aware that a full comprehension of this relationship is required to face modern challenges, such as the need for clean energy technology. The successful use of (para-)magnetic materials has already been corroborated in catalytic processes, such as hydrogenation, Fenton reaction and ammonia synthesis. These catalysts typically contain transition metals from the first to the third row and are affected by the presence of an external magnetic field. Nowadays, it appears that the most promising approach to reach the goal of a more sustainable future is via ferromagnetic conducting catalysts containing open-shell metals (i.e., Fe, Co and Ni) with extra stabilization coming from the presence of an external magnetic field. However, understanding how intrinsic and extrinsic magnetic features are related to catalysis is still a complex task, especially when catalytic performances are improved by these magnetic phenomena. In the present review, we introduce the relationship between magnetism and catalysis and outline its importance in the production of clean energy, by describing the representative case of 3d metal Pt-based alloys, which are extensively investigated and exploited in PEM fuel cells.

Noble Metal-Based Catalysts with Core-Shell Structure for Oxygen Reduction Reaction: Progress and Prospective

With the deterioration of the ecological environment and the depletion of fossil energy, fuel cells, representing a new generation of clean energy, have received widespread attention. This review summarized recent progress in noble metal-based core-shell catalysts for oxygen reduction reactions (ORRs) in proton exchange membrane fuel cells (PEMFCs). The novel testing methods, performance evaluation parameters and research methods of ORR were briefly introduced. The effects of the preparation method, temperature, kinds of doping elements and the number of shell layers on the ORR performances of noble metal-based core-shell catalysts were highlighted. The difficulties of mass production and the high cost of noble metal-based core-shell nanostructured ORR catalysts were also summarized. Thus, in order to promote the commercialization of noble metal-based core-shell catalysts, research directions and prospects on the further development of high performance ORR catalysts with simple synthesis and low cost are presented.

Predicting Segregation Energy in Single Atom Alloys Using Physics and Machine Learning

Single atom alloys (SAAs) show great promise as catalysts for a wide variety of reactions due to their tunable properties, which can enhance the catalytic activity and selectivity. To design SAAs, it is imperative for the heterometal dopant to be stable on the surface as an active catalytic site. One main approach to probe SAA stability is to calculate surface segregation energy. Density functional theory (DFT) can be applied to investigate the surface segregation energy in SAAs. However, DFT is computationally expensive and time-consuming; hence, there is a need for accelerated frameworks to screen metal segregation for new SAA catalysts across combinations of metal hosts and dopants. To this end, we developed a model that predicts surface segregation energy using machine learning for a series of SAA periodic slabs. The model leverages elemental descriptors and features inspired by the previously developed bond-centric model. The initial model accurately captures surface segregation energy across a diverse series of FCC-based SAAs with various surface facets and metal-host pairs. Following our machine learning methodology, we expanded our analysis to develop a new model for SAAs formed from FCC hosts with FCC, BCC, and HCP dopants. Our final, five-feature model utilizes second-order polynomial kernel ridge regression. The model is able to predict segregation energies with a high degree of accuracy, which is due to its physically motivated features. We then expanded our data set to test the accuracy of the five features used. We find that the retrained model can accurately capture E seg trends across different metal hosts and facets, confirming the significance of the features used in our final model. Finally, we apply our pretrained model to a series of Ir- and Pd-based SAA cuboctahedron nanoparticles (NPs), ranging in size and FCC dopants. Remarkably, our model (trained on periodic slabs) accurately predicts the DFT segregation energies of the SAA NPs. The results provide further evidence supporting the use of our model as a general tool for the rapid prediction of SAA segregation energies. By creating a framework to predict the metal segregation from bulk surfaces to NPs, we can accelerate the SAA catalyst design while simultaneously unraveling key physicochemical properties driving thermodynamic stabilization of SAAs.

Rational Design and Effective Control of Gold-Based Bimetallic Electrocatalyst for Boosting CO2 Reduction Reaction: A First-Principles Study

Electrochemical CO₂ reduction reaction (CO₂ RR) is an effective strategy converting CO₂ to value-added products. Au is regarded as an efficient catalyst for electrochemical reduction of CO₂ to CO, and the introduction of Pd can tune CO₂ RR properties due to its strong affinity to CO. Herein, Au-Pd bimetallic electrocatalysts with different metal ratio were firstly investigated on CO₂ RR mechanism by using density functional theory. The Au monolayer over Pd substrate and single Pd atom on Au(111) were found to show better CO₂ RR selectivity against hydrogen evolution reaction (HER). Based on this, various single-atom catalysts on Au(111) and core-shell models with top Au monolayer were designed to study their CO₂ RR performance. The results indicated that Pt, Cu, and Rh substrates below Au monolayer could enhance the activity and selectivity for CO production compared to pure Au, in which the limiting potential reduced from -0.74 to -0.63, -0.69, and -0.71 V, respectively. The single Pd embedded on Au(111) could adjust the adsorption strength, which provided an effective site to receive and further reduce CO to CH₃ OH and CH₄ at a low limiting potential of -0.61 V, and also avoided catalyst poisoning due to the over-strengthened CO adsorption caused by high Pd proportion on the surface. In addition, the adsorption energy of COOH was observed as a better CO₂ RR reactivity descriptor than the common CO adsorption when establishing scaling relationship, which could avoid the fitting error caused by intermediate physisorption of CO.

Hydrogen-Mediated Thin Pt Layer Formation on Ni3N Nanoparticles for the Oxygen Reduction Reaction

A simple wet-chemical route for the preparation of core-shell-structured catalysts was developed to achieve high oxygen reduction reaction (ORR) activity with a low Pt loading amount. Nickel nitride (Ni₃N) nanoparticles were used as earth-abundant metal-based cores to support thin Pt layers. To realize the site-selective formation of Pt layers on the Ni₃N core, hydrogen molecules (H₂) were used as a mild reducing agent. As H₂ oxidation is catalyzed by the surface of Ni₃N, the redox reaction between H₂ and Pt(IV) in solution was facilitated on the Ni₃N surface, which resulted in the selective deposition of Pt on Ni₃N. The controlled Pt formation led to a subnanometer (0.5-1 nm)-thick Pt shell on the Ni₃N core. By adopting the core-shell structure, higher ORR activity than the commercial Pt/C was achieved. Electrochemical measurements showed that the thin Pt layer on Ni₃N nanoparticle exhibits 5 times higher mass activity and specific activity than that of commercial Pt/C. Furthermore, it is expected that the proposed simple wet-chemical method can be utilized to prepare various transition-metal-based core-shell nanocatalysts for a wide range of energy conversion reactions.

Pt/Ag Solid Solution Alloy Nanoparticles in Miscibility Gaps Synthesized by Cosputtering onto Liquid Polymers

Pt/Ag solid solution alloy nanoparticles (NPs) with mean size below 3 nm were obtained with composition in miscibility gaps by cosputtering onto liquid polyethylene glycol (PEG, MW = 600). Adjusting the sputtering currents from 10 to 50 mA did not influence the particle sizes obviously but caused a substantial difference in the composition and distributions of Pt/Ag NPs. This is different from sputtered Pt/Au NPs where particle size is correlated with composition. For a pair of sputtering currents, the formed Pt/Ag alloy NPs have a range of compositions. The normal distribution with Pt of 60.2 ± 16.2 at % is observed for the Pt/Ag sample with a nominal Pt content of 55.9 at %, whereas Pt-rich (85.1 ± 14.0 at % Pt) and Ag-rich (19.8 ± 12.2 at % Pt) Pt/Ag samples with nominal Pt contents of 90.9 and 11.9 at % contain more pure Pt and pure Ag NPs, respectively. Different from NPs obtained in PEG, the sputtered NPs on TEM grids had more uniform composition for a longer sputtering time along with a significant increase of particle sizes. This reveals that PEG hindered the combination of NPs and clusters, resulting in small particle sizes even for long time sputtering and broader composition distributions. Thus, the samples obtained in PEG have the compositions mainly determined by the random atom combination in the vacuum chamber and possibly in initial landing of atom/clusters on the PEG surface.

Core-Shell Structured PtxMoy@TiO2 Nanoparticles Synthesized by Reverse Microemulsion for Methanol Electrooxidation of Fuel Cells

The high price of catalyst and poor durability still restrict the development of fuel cells. In this work, core-shell structured Pt_xMo_y@TiO₂ nanoparticles with low Pt content are prepared by a reverse microemulsion method. The morphologies, particle size, structure, and composition of Pt_xMo_y@TiO₂ nanoparticles are examined by several techniques such as X-ray Diffraction, X-ray photoelectron spectroscopy and transmission electron microscopy, etc. The Pt_xMo_y@TiO₂ electrocatalysts show significantly higher catalytic activity and better durability for methanol oxidation than the commercial Pt/C (ETEK). Compared to Pt/C catalyst, the enhancement of the electrochemical performance of Pt_xMo_y@TiO₂ electrocatalysts can be attributed to the core-shell structure and the shift of the d-band center of Pt atoms, which can weaken the adsorption strength toward CO molecules, facilitate the removal of the CO groups and improve electrocatalytic activity. The development of Pt_xMo_y@TiO₂ electrocatalysts is promising to reduce the use of noble metal Pt and has a great potential for application in fuel cells.

Recent advances in Pt-based electrocatalysts for PEMFCs

In order to reduce the cost and improve the performance of proton exchange membrane fuel cells (PEMFCs), it is imperative to further enhance the activity and durability of Pt based electrocatalysts for the oxygen reduction reaction (ORR). This article analyzes the latest advances in Pt-based ORR electrocatalysts, including the Pt alloys, Pt–M core–shell structures, particle size effects, support effects, doping in Pt/PtM and post treatment. In addition, the performance of some of the developed novel electrocatalysts in membrane electrode assemblies (MEA) is also included for comparison, as they are rarely available and the superior activity and durability exhibited in RDE frequently doesn't translate into MEA.

In this paper, the latest progress in the design of Pt-based ORR electrocatalysts is reviewed, including the understanding of research progress in the synthesis of high activity and high stability catalysts.

Bimetallic PtIr nanoalloy on TiO2-based solid solution oxide with enhanced oxygen reduction and ethanol electro-oxidation performance in direct ethanol fuel cells

Elevating the electrocatalytic performance of both cathode and anode catalysts is critical to the advancement and widespread utilization of low-temperature fuel cells.

Porous PtAg nanoshells/reduced graphene oxide based biosensors for low-potential detection of NADH

A superior NADH sensing platform was constructed based on porous PtAg nanoshells supported on reduced graphene oxide (PtAg/rGO) in the absence of any enzymes and redox mediators. The PtAg/rGO composite was prepared via one-step reduction combined with galvanic replacement reaction. The as-made PtAg/rGO assembles multiple structural advantages of coherent conductive matrix, rich electroactive sites, and high specific surface area, accompanied by the unique alloying effect. The PtAg/rGO possesses adequate active reaction sites and fluent electron transport pathway towards the electrocatalytic NADH oxidation, thus presenting significantly increased oxidation current and negative shift of 330 mV in applied potential relative to the bare GCE. By virtues of the outstanding electrocatalytic activity, PtAg/rGO exhibits effective amperometric detection of NADH at 0.15 V within a wide linear concentration range of 2-2378 μM, a high sensitivity of 92.62 μA mM^-1 cm^-2, low detection limit of 0.2 μM, and long-term detection over 2500 s. Moreover, the as-constructed biosensors can achieve accurate NADH detection in human serum samples, indicating its promising application feasibility in fundamental and clinic research. Graphical Abstract Porous PtAg alloy nanoshells supported on reduced graphene oxide (PtAg/rGO) was prepared via a facile one-step reduction and spontaneous replacement reaction strategy. A sensitive and highly stable electrochemical biosensor based on PtAg/rGO is constructed for the quantitative detection of NADH at low applied potential.

First principles analysis of surface dependent segregation in bimetallic alloys

Stability is an important aspect of alloys, and proposed alloys may be unstable due to unfavorable atomic interactions. Segregation of an alloy may occur preferentially at specific exposed surfaces, which could affect the alloy's structure since certain surfaces may become enriched in certain elements. Using density functional theory (DFT), we modeled surface segregation in bimetallic alloys involving all transition metals doped in Pt, Pd, Ir, and Rh. We not only modeled common (111) surfaces of such alloys, but we also modeled (100), (110), and (210) facets of such alloys. Segregation is more preferred for early and late transition metals, with middle transition metals being most stable within the parent metal. We find these general trends in segregation energies for the parent metals: Pt > Rh > Pd > Ir. A comparison of different surfaces suggests no consistent trends across the different parent hosts, but segregation energies can vary up to 2 eV depending on the exposed surface. We also developed a statistical model to predict surface-dependent segregation energies. Our model is able to distinguish segregation at different surfaces (as opposed to generic segregation common in previous models), and agrees well with the DFT data. The present study provides valuable information about surface-dependent segregation and helps explain why certain alloy structures occur (e.g. core-shell).

Hollow nanoparticles as emerging electrocatalysts for renewable energy conversion reactions

While the realization of clean and sustainable energy conversion systems primarily requires the development of highly efficient catalysts, one of the main issues had been designing the structure of the catalysts to fulfill minimum cost as well as maximum performance. Until now, noble metal-based nanocatalysts had shown outstanding performances toward the oxygen reduction reaction (ORR), oxygen evolution reaction (OER), and hydrogen evolution reaction (HER). However, the scarcity and high cost of them impeded their practical use. Recently, hollow nanostructures including nanocages and nanoframes had emerged as a burgeoning class of promising electrocatalysts. The hollow nanostructures could expose a high proportion of active surfaces while saving the amounts of expensive noble metals. In this review, we introduced recent advances in the synthetic methodologies for generating noble metal-based hollow nanostructures based on thermodynamic and kinetic approaches. We summarized electrocatalytic applications of hollow nanostructures toward the ORR, OER, and HER. We next provided strategies that could endow structural robustness to the flimsy structural nature of hollow structures. Finally, we concluded this review with perspectives to facilitate the development of hollow nanostructure-based catalysts for energy applications.

Hollow Ag44Pt56 nanotube bundles with high electrocatalytic performances for hydrogen evolution and ethylene glycol oxidation reactions

It is a main challenge to synthesize highly efficient and durable nanocatalysts towards hydrogen evolution reaction (HER) and alcohol oxidation reaction in energy conversion and storage. Herein, a green wet-chemical approach was developed to directly prepare hollow Ag₄₄Pt₅₆ nanotube bundles (H-Ag₄₄Pt₅₆ NTBs), utilizing 5-azacytosine as a structure-directing agent. The obtained electrocatalyst displayed superior catalytic activity and durability for HER in acid media, and the great improvement in catalytic performance for ethylene glycol oxidation reaction (EGOR) in the alkaline electrolyte, outperforming home-made Ag₃₄Pt₆₆ nanoparticles (NPs), Ag₇₀Pt₃₀ NPs, and commercial Pt/C catalysts. The high electrocatalytic characters are mainly attributed to the special nanostructures and the synergetic effects between the bimetals.

Addressing stability challenges of using bimetallic electrocatalysts: the case of gold–palladium nanoalloys

Studying changes in surface composition of bimetallic (AuPd) catalysts under dealloying is of key importance for predicting their stability during application.

Facile synthesis of hollow dendritic Ag/Pt alloy nanoparticles for enhanced methanol oxidation efficiency

Hollow dendritic Ag/Pt alloy nanoparticles were synthesized by a double template method.

In Situ Probing of the Active Site Geometry of Ultrathin Nanowires for the Oxygen Reduction Reaction

To create truly effective electrocatalysts for the cathodic reaction governing proton exchange membrane fuel cells (PEMFC), namely the oxygen reduction reaction (ORR), necessitates an accurate and detailed structural understanding of these electrocatalysts, especially at the nanoscale, and to precisely correlate that structure with demonstrable performance enhancement. To address this key issue, we have combined and interwoven theoretical calculations with experimental, spectroscopic observations in order to acquire useful structural insights into the active site geometry with implications for designing optimized nanoscale electrocatalysts with rationally predicted properties. Specifically, we have probed ultrathin (∼2 nm) core-shell Pt∼Pd9Au nanowires, which have been previously shown to be excellent candidates for ORR in terms of both activity and long-term stability, from the complementary perspectives of both DFT calculations and X-ray absorption spectroscopy (XAS). The combination and correlation of data from both experimental and theoretical studies has revealed for the first time that the catalytically active structure of our ternary nanowires can actually be ascribed to a PtAu∼Pd configuration, comprising a PtAu binary shell and a pure inner Pd core. Moreover, we have plausibly attributed the resulting structure to a specific synthesis step, namely the Cu underpotential deposition (UPD) followed by galvanic replacement with Pt. Hence, the fundamental insights gained into the performance of our ultrathin nanowires from our demonstrated approach will likely guide future directed efforts aimed at broadly improving upon the durability and stability of nanoscale electrocatalysts in general.

Surface Segregation in Bimetallic Nanoparticles: A Critical Issue in Electrocatalyst Engineering

Bimetallic nanoparticles are a class of important electrocatalyst. They exhibit a synergistic effect that critically depends on the surface composition, which determines the surface properties and the adsorption/desorption behavior of the reactants and intermediates during catalysis. The surface composition can be varied, as nanoparticles are exposed to certain environments through surface segregation. Thermodynamically, this is caused by a difference in surface energy between the two metals. It may lead to the enrichment of one metal on the surface and the other in the core. The external conditions that influence the surface energy may lead to the variation of the thermodynamic steady state of the particle surface and, thus, offer a chance to vary the surface composition. In this review, the most recent and important progress in surface segregation of bimetallic nanoparticles and its impact in electrocatalysis are introduced. Typical segregation inducements and surface characterization techniques are discussed in detail. It is concluded that surface segregation is a critical issue when designing bimetallic catalysts. It is necessary to explore methods to control it and utilize it as a way towards producing robust, bimetallic electrocatalysts.

Stabilization of Pt monolayer catalysts under harsh conditions of fuel cells

We employed density functional theory to explore the stability of core (M = Cu, Ru, Rh, Pd, Ag, Os, Ir, Au)-shell (Pt) catalysts under harsh conditions, including solutions and reaction intermediates involved in the oxygen reduction reaction (ORR) in fuel cells. A pseudomorphic surface alloy (PSA) with a Pt monolayer (Pt(1ML)) supported on an M surface, Pt(1ML)/M(111) or (001), was considered as a model system. Different sets of candidate M cores were identified to achieve a stable Pt(1ML) shell depending on the conditions. In vacuum conditions, the Pt1ML shell can be stabilized on the most of M cores except Cu, Ag, and Au. The situation varies under various electrochemical conditions. Depending on the solutions and the operating reaction pathways of the ORR, different M should be considered. Pd and Ir are the only core metals studied, being able to keep the Pt(ML) shell intact in perchloric acid, sulfuric acid, phosphoric acid, and alkaline solutions as well as under the ORR conditions via different pathways. Ru and Os cores should also be paid attention, which only fall during the ORR via the *OOH intermediate. Rh core works well as long as the ORR does not undergo the pathway via *O intermediate. Our results show that PSAs can behave differently from the near surface alloy, Pt(1ML)/M(1ML)/Pt(111), highlighting the importance of considering both chemical environments and the atomic structures in rational design of highly stable core-shell nanocatalysts. Finally, the roles that d-band center of a core M played in determining the stability of supported Pt(1ML) shell were also discussed.

Design of Pd-Based Bimetallic Catalysts for ORR: A DFT Calculation Study

Developing Pd-lean catalysts for oxygen reduction reaction (ORR) is the key for large-scale application of proton exchange membrane fuel cells (PEMFCs). In the present paper, we have proposed a multiple-descriptor strategy for designing efficient and durable ORR Pd-based alloy catalysts. We demonstrated that an ideal Pd-based bimetallic alloy catalyst for ORR should possess simultaneously negative alloy formation energy, negative surface segregation energy of Pd, and a lower oxygen binding ability than pure Pt. By performing detailed DFT calculations on the thermodynamics, surface chemistry and electronic properties of Pd-M alloys, Pd-V, Pd-Fe, Pd-Zn, Pd-Nb, and Pd-Ta, are identified theoretically to have stable Pd segregated surface and improved ORR activity. Factors affecting these properties are analyzed. The alloy formation energy of Pd with transition metals M can be mainly determined by their electron interaction. This may be the origin of the negative alloy formation energy for Pd-M alloys. The surface segregation energy of Pd is primarily determined by the surface energy and the atomic radius of M. The metals M which have smaller atomic radius and higher surface energy would tend to favor the surface segregation of Pd in corresponding Pd-M alloys.

Challenges of modelling real nanoparticles: Ni@Pt electrocatalysts for the oxygen reduction reaction

Core–shell nanoparticle properties strongly dependent on cluster size and composition.

Stability of Pt near surface alloys under electrochemical conditions: a model study

The stability is one of the key requirements for commercializing the fuel cell electrocatalysts in automotive applications.

Platinum Monolayer Electrocatalysts for the Oxygen Reduction Reaction: Improvements Induced by Surface and Subsurface Modifications of Cores

This paper demonstrates that the ORR activity of PtML electrocatalysts can be further improved by the modification of surface and subsurface of the core materials. The removal of surface low-coordination sites, generation (via addition or segregation) of an interlayer between PtML and the core, or the introduction of a second metal component to the subsurface layer of the core can further improve the ORR activity and/or stability of PtML electrocatalysts. These modifications generate the alternation of the interactions between the substrate and the PtML, involving the changes on both electronic (ligand) and geometric (strain) properties of the substrates. The improvements resulted from the application of these approaches provide a new perspective to designing of the new generation PtML electrocatalysts.