Electrocatalyst Fabrication Using Metal Nanoparticles Prepared in Ionic Liquids

Metal nanoparticle-based electrocatalysts are widely used in electronic devices, which serve for electrochemical reactions like oxygen reduction reaction, alcohol oxidation and CO2 reduction reaction. These catalyst-dependent reactions are the key of the emerging clean energy systems. Catalyst design and synthesis therefore have received keen attention in past decades. We are motivated to study synthesis approaches of metal nanoparticle-based electrocatalysts using ionic liquids (ILs), which are promising solvents for the nanoparticle preparation because of their unique physicochemical properties. In this personal account, we review our previous and present works on nanoparticle preparation in IL and utilization of the obtained nanoparticles as electrocatalysts.

Recent Developments in Plasmonic Alloy Nanoparticles: Synthesis, Modelling, Properties and Applications

Despite the traditional plasmonic materials are counted on one hand, there are a lot of possible combinations leading to alloys with other elements of the periodic table, in particular those renowned for magnetic or catalytic properties. It is not a surprise, therefore, that nanoalloys are considered for their ability to open new perspectives in the panorama of plasmonics, representing a leading research sector nowadays. This is demonstrated by a long list of studies describing multiple applications of nanoalloys in photonics, photocatalysis, sensing and magneto-optics, where plasmons are combined with other physical and chemical phenomena. In some remarkable cases, the amplification of the conventional properties and even new effects emerged. However, this field is still in its infancy and several challenges must be overcome, starting with the synthesis (control of composition, crystalline order, size, processability, achievement of metastable phases and disordered compounds) as well as the modelling of the structure and properties (accuracy of results, reliability of structural predictions, description of disordered phases, evolution over time) of nanoalloys. To foster the research on plasmonic nanoalloys, here we provide an overview of the most recent results and developments in the field, organized according to synthetic strategies, modelling approaches, dominant properties and reported applications. Considering the several plasmonic nanoalloys under development as well as the large number of those still awaiting synthesis, modelling, properties assessment and technological exploitation, we expect a great impact on the forthcoming solutions for sustainability, ultrasensitive and accurate detection, information processing and many other fields.

Composition control of alloy nanoparticles consisting of bulk-immiscible Au and Rh metals via an ionic liquid/metal sputtering technique for improving their electrocatalytic activity

AuRh bimetallic alloy nanoparticles (NPs) were successfully prepared by simultaneous sputtering of Au and Rh in a room-temperature ionic liquid (RTIL) of N,N-diethyl-N-methyl-N-(2-methoxyethyl) ammonium tetrafluoroborate (DEME-BF₄). Bimetallic AuRh alloy NPs of 1-2 nm in size were formed in the RTIL. The alloy composition was controllable by changing the surface areas of Au and Rh plates used as sputtering targets. Loading thus-obtained AuRh NPs on carbon black (CB) powders increased the size of AuRh NPs to ca. 2-8 nm, depending on the Au/Rh ratio. The electrocatalytic activity for oxygen reduction reaction (ORR) of AuRh NP-loaded CB catalysts showed a volcano-type dependence on their composition, in which AuRh NPs with Au surface coverage of 62% exhibited the optimal ORR activity, the specific activity being ca. 5 times higher than that of pure Rh NPs.

Sputtering onto liquids: a critical review

Sputter deposition of atoms onto liquid substrates aims at producing colloidal dispersions of small monodisperse ultrapure nanoparticles (NPs). Since sputtering onto liquids combines the advantages of the physical vapor deposition technique and classical colloidal synthesis, the review contains chapters explaining the basics of (magnetron) sputter deposition and the formation of NPs in solution. This review article covers more than 132 papers published on this topic from 1996 to September 2021 and aims at providing a critical analysis of most of the reported data; we will address the influence of the sputtering parameters (sputter power, current, voltage, sputter time, working gas pressure, and the type of sputtering plasma) and host liquid properties (composition, temperature, viscosity, and surface tension) on the NP formation as well as a detailed overview of the properties and applications of the produced NPs.

Control of nanoparticles synthesized via vacuum sputter deposition onto liquids: a review

Sputter deposition onto a low volatile liquid matrix is a recently developed green synthesis method for metal/metal oxide nanoparticles (NPs). In this review, we introduce the synthesis method and highlight its unique features emerging from the combination of the sputter deposition and the ability of the liquid matrix to regulate particle growth. Then, manipulating the synthesis parameters to control the particle size, composition, morphology, and crystal structure of NPs is presented. Subsequently, we evaluate the key experimental factors governing the particle characteristics and the formation of monometallic and alloy NPs to provide overall directions and insights into the preparation of NPs with desired properties. Following that, the current understanding of the growth and formation mechanism of sputtered particles in liquid media, in particular, ionic liquids and liquid polymers, during and after sputtering is emphasized. Finally, we discuss the challenges that remain and share our perspectives on the future prospects of the synthesis method and the obtained NPs.

Pt/Ag Solid Solution Alloy Nanoparticles in Miscibility Gaps Synthesized by Cosputtering onto Liquid Polymers

Pt/Ag solid solution alloy nanoparticles (NPs) with mean size below 3 nm were obtained with composition in miscibility gaps by cosputtering onto liquid polyethylene glycol (PEG, MW = 600). Adjusting the sputtering currents from 10 to 50 mA did not influence the particle sizes obviously but caused a substantial difference in the composition and distributions of Pt/Ag NPs. This is different from sputtered Pt/Au NPs where particle size is correlated with composition. For a pair of sputtering currents, the formed Pt/Ag alloy NPs have a range of compositions. The normal distribution with Pt of 60.2 ± 16.2 at % is observed for the Pt/Ag sample with a nominal Pt content of 55.9 at %, whereas Pt-rich (85.1 ± 14.0 at % Pt) and Ag-rich (19.8 ± 12.2 at % Pt) Pt/Ag samples with nominal Pt contents of 90.9 and 11.9 at % contain more pure Pt and pure Ag NPs, respectively. Different from NPs obtained in PEG, the sputtered NPs on TEM grids had more uniform composition for a longer sputtering time along with a significant increase of particle sizes. This reveals that PEG hindered the combination of NPs and clusters, resulting in small particle sizes even for long time sputtering and broader composition distributions. Thus, the samples obtained in PEG have the compositions mainly determined by the random atom combination in the vacuum chamber and possibly in initial landing of atom/clusters on the PEG surface.

Experimental and DFT calculation study of interaction between silver nanoparticle and 1-butyl-3-methyl imidazolium tetrafluoroborate ionic liquid

The mechanism of stabilization of silver nanoparticles (Ag NPs) by 1-butyl-3-methylimidazolium tetrafluoroborate ionic liquid (IL) is elucidated from experimental spectroscopic investigations and density functional theory (DFT) calculations. FTIR spectrum of the synthesized IL stabilized silver nanoparticles reveals small red shift in B–F stretching frequency while C–H stretching remains unshifted. There is no shift in NMR peaks of IL before and after the synthesis of IL stabilized Ag NPs. This suggests that Ag NPs are surrounded by anions of ILs. The optimized structure obtained from density functional theory (DFT) calculations also shows the anionic part of the IL surrounding the Ag nanocluster. This is supported by the IR frequency data calculated using DFT. The calculated binding energy and interaction energy obtained between cluster and IL is considerably attractive. Density of State (DOS) calculation shows that the HOMO-LUMO gap of the Ag cluster-IL composite is significantly lesser than that of the IL alone.

Co-sputtering of gold and copper onto liquids: a route towards the production of porous gold nanoparticles

Effective methods for the synthesis of high-purity nanoparticles (NPs) have been extensively studied for a few decades. Among others, cold plasma-based sputtering metals onto a liquid substrate appears to be a very promising technique for the synthesis of high-purity NPs. The process enables the production of very small NPs without using any toxic reagents and complex chemical synthesis routes, and enables the synthesis of alloy NPs which can be the first step towards the formation of porous NPs. In this paper, the synthesis of gold-copper alloy NPs has been performed by co-sputtering gold and copper targets over pentaerythritol ethoxylate. The resulting solutions contain a mixture of gold, copper oxide, and alloy NPs having a radius of few angstroms. The annealing of these NPs, inside the solution, has been performed in order to increase their size and further induce the dealloying of the Au-Cu NPs. The resulting NPs exhibit either a nanoporous structure or are self-organized in an agglomerate of small NPs.

Highly Correlated Size and Composition of Pt/Au Alloy Nanoparticles via Magnetron Sputtering onto Liquid

Pt/Au alloy nanoparticles (NPs) in a wide composition range have been synthesized by room-temperature simultaneous sputter deposition from two independent magnetron sources onto liquid PEG (MW = 600). The prepared NPs were alloyed with the face-centered cubic (fcc) structure. In addition, the particle sizes, composition, and shape are strongly correlated but can be tailored by an appropriate variation of the sputtering parameters. No individual particle but large agglomerates with partial alloy structure formed at Pt content of less than 16 atom %. Highly dispersed NPs with no agglomeration were observed in PEG when the quantity of Pt is more than 26 atom %. On the other hand, a small amount of Pt could terminate the agglomeration of Au when sputtering on the grids for transmission electron microscope observation. Our experiment and computer simulation carried out by two different methods indicate that the composition-dependent particle size of Pt/Au can be explained by the atomic concentration, formation energy of the cluster, and interaction between different metal atoms and the PEG molecule.

Preparation and Growth Mechanism of Pt/Cu Alloy Nanoparticles by Sputter Deposition onto a Liquid Polymer

We use a green sputtering technique to deposit a Pt/Cu alloy target on liquid polyethylene glycol (PEG) to obtain well-dispersed and stable Pt₂₉Cu₇₁ alloy nanoparticles (NPs). The effects of sputtering current, rotation speed of the stirrer, sputtering time, sputtering period, and temperature of PEG on the particle size are studied systematically. Our key results demonstrate that the aggregation and growth of Pt/Cu alloy NPs occurred at the surface as well as inside the liquid polymer after the particles landed on the liquid surface. According to particle size analysis, a low sputtering current, high rotation speed for the stirrer, short sputtering period, and short sputtering time are found to be favorable for producing small-sized single crystalline alloy NPs. On the other hand, varying the temperature of the liquid PEG does not have any significant impact on the particle size. Thus, our findings shed light on controlling NP growth using the newly developed green sputtering deposition technique.

Performance of Preformed Au/Cu Nanoclusters Deposited on MgO Powders in the Catalytic Reduction of 4-Nitrophenol in Solution

The deposition of preformed nanocluster beams onto suitable supports represents a new paradigm for the precise preparation of heterogeneous catalysts. The performance of the new materials must be validated in model catalytic reactions. It is shown that gold/copper (Au/Cu) nanoalloy clusters (nanoparticles) of variable composition, created by sputtering and gas phase condensation before deposition onto magnesium oxide powders, are highly active for the catalytic reduction of 4-nitrophenol in solution at room temperature. Au/Cu bimetallic clusters offer decreased catalyst cost compared with pure Au and the prospect of beneficial synergistic effects. Energy-dispersive X-ray spectroscopy coupled with aberration-corrected scanning transmission electron microscopy imaging confirms that the Au/Cu bimetallic clusters have an alloy structure with Au and Cu atoms randomly located. Reaction rate analysis shows that catalysts with approximately equal amounts of Au and Cu are much more active than Au-rich or Cu-rich clusters. Thus, the interplay between the Au and Cu atoms at the cluster surface appears to enhance the catalytic activity substantially, consistent with model density functional theory calculations of molecular binding energies. Moreover, the physically deposited clusters with Au/Cu ratio close to 1 show a 25-fold higher activity than an Au/Cu reference sample made by chemical impregnation.

Au/Cu Bimetallic Nanoparticles via Double-Target Sputtering onto a Liquid Polymer

Alloy nanoparticles (NPs) of a bimetal system, Au/Cu, that form intermetallic compounds in a bulk state have been successfully produced using a double-target sputtering technique onto a low-cost and biocompatible liquid polymer (polyethylene glycol, PEG). The formation of an Au/Cu solid solution alloy in individual NPs was revealed by scanning transmission electron microscopy-energy-dispersive X-ray elemental mapping analysis. Altering the sputter currents for Au and Cu targets resulted in a tailored NP composition, but the particle sizes did not significantly vary. We found similar structures, sizes, and optical properties of Au/Cu NPs obtained by double-head sputtering on carbon-coated transmission electron microscopy grids or PEG and by Au/Cu alloy target sputtering. Random alloy formation occurred in matrix sputtering using double-target heads. This method is advantageous for manipulating the alloy composition through highly independent control of sputter parameters for each metal target.

Anion and cation effects on the size control of Au nanoparticles prepared by sputter deposition in imidazolium-based ionic liquids

The sputter deposition of metals in an ionic liquid (IL) capture medium is a simple and elegant method for preparing nanoparticles without any chemical reaction. Although there have been some reports on the size determination factors for Au nanoparticles (AuNPs) prepared using this method, the effects with respect to the type of IL used have not been clearly elucidated. This is because there are some complicating factors, some of which have been revealed by our previous systematic studies. In the present study, we prepare AuNPs in nine types of imidazolium-based IL to examine the size determination effects of the type of anion involved, the length of the alkyl chain of the cation, and the preparation temperature for each IL, while keeping other factors constant. For most of the capture media ILs, the sizes of the AuNPs increase with an increase in temperature. The AuNPs prepared in ILs containing different types of anions exhibit distinctly different particle sizes and temperature dependences. Conversely, the alkyl chain is regarded as a secondary stabilizer that works only at higher preparation temperatures. We conclude that the sizes of AuNPs prepared by this method may be determined by the competition between the collision frequency of the ejected Au atoms and the stabilizing capability of the anions that form the first coordination shell around the AuNPs. The AuNP sizes are closely related to the volume of anions.

Formation of a Pt-Decorated Au Nanoparticle Monolayer Floating on an Ionic Liquid by the Ionic Liquid/Metal Sputtering Method and Tunable Electrocatalytic Activities of the Resulting Monolayer

A novel strategy to prepare a bimetallic Au-Pt particle film was developed through sequential sputter deposition of Au and Pt on a room temperature ionic liquid (RTIL). Au sputter deposition onto an RTIL containing hydroxyl-functionalized cations produced a monolayer of Au particles 4.2 nm in size on the liquid surface. Subsequent Pt sputtering onto the original Au particle monolayer floating on the RTIL enabled decoration of individual Au particles with Pt metals, resulting in the formation of a bimetallic Au-Pt particle monolayer with a Pt-enriched particle surface. The particle size slightly increased to 4.8 nm with Pt deposition for 120 min. The shell layer of a bimetallic particle was composed of Au-Pt alloy, the composition of which was tunable by controlling the Pt sputter deposition time. The electrochemical surface area (ECSA) was determined by cyclic voltammetry of bimetallic Au-Pt particle monolayers transferred onto HOPG electrodes by a horizontal liftoff method. The Pt surface coverage, determined by ECSAs of Au and Pt, increased from 0 to 56 mol % with elapse of the Pt sputter deposition time up to 120 min. Thus-obtained Au-Pt particle films exhibited electrocatalytic activity for methanol oxidation reaction (MOR) superior to the activities of pure Au or Pt particles. Volcano-type dependence was observed between the MOR activity and Pt surface coverage on the particles. Maximum activity was obtained for Au-Pt particles with a Pt coverage of 49 mol %, being ca. 120 times higher than that of pure Pt particles. This method enables direct decoration of metal particles with different noble metal atoms, providing a novel strategy to develop highly efficient multinary particle catalysts.