Synthesis of Gold Nanoparticles from Gold Coatings Recovered from E-Waste Processors

This work presents the synthesis of Au nanoparticles from gold coatings recovered from processor pins with minimal waste generation. The process consisted of four main steps: (1) physical recovery of pins, (2) recovery of gold coatings by acid digestion, (3) synthesis of HAuCl₄ under mild conditions and, (4) synthesis of Au nanoparticles by the Turkevich method. The small dimensions of Au coatings allowed the synthesis of HAuCl₄ with lower amounts of HCl_conc and HNO_3conc than those used with aqua regia. This method has significant advantages, such as lower NO_2(g) emission, easy post-treatment and purification, low synthesis cost and high yields. Gold nanoparticles synthesized from HAuCl₄ were characterized by transmission electron microscopy (TEM) and UV-Vis spectroscopy. Size distribution analysis showed particles 14.23 nm in length and 12.05 nm in width, while absorption spectra showed a surface plasmon located at 523 nm; these characteristics were very similar to those observed with Au nanoparticles obtained with Aldrich's reagent. It is suggested that recycling procedures can be improved by taking into account the size and shape of the metals to be recovered, thus introducing a new field of research known as hydronanometallurgy.

Renewable redox couple system for sustainable precious metal recycling from e-waste via halide-regulated potential inversion

Precious metal (PM) retrievement from e-waste is of great significance for reducing virgin mining activity and promoting rare resource sustainability. However, current PM recycling methods rely mainly on caustic aqua regia or unstable sulfur-based ligand, which has caused severe environmental damage and process inefficiency. Here, we propose an environmentally friendly halide-regulated strategy, utilizing milder and renewable oxidant-cupric/ferric ion for facile PM dissolution. This is realized by the synergistic effect of enhanced oxidizing ability of Cu(II) and reduced oxidation potential of PM with halide addition. Electrochemical tests and leaching experiment results show that Cu(II)/Cu(I) redox potential experiences great change with bromide, increasing from 0.4 to 0.75 V. Fast corrosion feature was observed for Au in Cu(II)/Fe(III)-Br^- and Pd in Cu(II)/Fe(III)-Cl^-, and it can be accelerated by increasing oxidant and halide concentration. Our proposed strategy outperforms traditional methods with stable and fast dissolution, where 2.5 mol/L Br^- is appropriate for Au dissolution. Moreover, selective dissolution of base metal, Pd/Ag, and Au can be achieved via ligand alteration and be further combined with electrodeposition technique for multi metal recovery and oxidant regeneration. This halide-regulated strategy can lead PM recycling from pollutive status towards environmentally friendly road.

How to accurately predict solution-phase gold nanostar stability

Unwanted nanoparticle aggregation and/or agglomeration may occur when anisotropic nanoparticles are dispersed in various solvents and matrices. While extended Derjaguin-Landau-Verwey-Overbeek (DLVO) theory has been successfully applied to predict nanoparticle stability in solution, this model fails to accurately predict the physical stability of anisotropic nanostructures; thus limiting its applicability in practice. Herein, DLVO theory was used to accurately predict gold nanostar stability in solution by investigating how the choice of the nanostar dimension considered in calculations influences the calculated attractive and repulsive interactions between nanostructures. The use of the average radius of curvature of the nanostar tips instead of the average radius as the nanostar dimension of interest increases the accuracy with which experimentally observed nanoparticle behavior can be modeled theoretically. This prediction was validated by measuring time-dependent localized surface plasmon resonance (LSPR) spectra of gold nanostars suspended in solutions with different ionic strengths. Minimum energy barriers calculated from collision theory as a function of nanoparticle concentration were utilized to make kinetic predictions. All in all, these studies suggest that choosing the appropriate gold nanostar dimension is crucial to fully understanding and accurately predicting the stability of anisotropic nanostructures such as gold nanostars; i.e., whether the nanostructures remain stable and can be used reproducibly, or whether they aggregate and exhibit inconsistent results. Thus, the present work provides a deeper understanding of internanoparticle interactions in solution and is expected to lead to more consistent and efficient analytical and bioanalytical applications of these important materials in the future. Graphical abstract ᅟ.