Challenges and Strategies of Aluminum Anodes for High-Performance Aluminum-Air Batteries

Aluminum-air battery (AAB) is a promising candidate for next-generation energy storage/conversion systems due to its cost-effectiveness and impressive theoretical energy density of 8100 Wh kg-1, surpassing that of lithium-ion batteries. Nonetheless, the practical applicability of AABs is hampered by the occurrence of serious self-corrosion side reactions and substantial capacity loss, resulting in suboptimal anode utilization. Consequently, improving the anode utilization to facilitate the construction of high-performance AABs have attracted widespread attention. Herein, the fundamentals and strategies to enhance aluminum anode utilization are reviewed from modifications of aluminum anodes and electrolytes. This comprehensive review may provide a scientific tool for the development of novel AABs in the future.

pH-Responsive, Thermoset Polymer Coatings for Active Protection against Aluminum Corrosion

This paper describes the synthesis and use of multifunctional methacrylic monomers, which contain basic (amine) functional groups, including an example in which an acid-labile tert-butylcarbamate-protected glycine is used to form a novel methacrylic monomer. The "protected" amino acid-derived functional monomer (BOC-Gly-MA) is copolymerized with an epoxide functional methacrylic monomer (GMA), to deliver novel multifunctional polymers, which are processed into powder coatings and used to study filiform corrosion at the surface of an aluminum substrate. The BOC-Gly-MA-containing copolymers were shown to improve a coating's anticorrosion performance, presenting the lowest average filiform corrosion (FFC) track length, total FFC number, and total corroded surface area (CSA) of the coatings investigated. Further to this, a mode of action for the role of BOC-Gly functional polymers in corrosion protection is proposed, supported by both solution and polymer-aluminum interface studies, delivering new insights into the mode of action of pH-responsive polymer coatings.

The use of food additives as green and environmental-friendly anti-corrosion inhibitors for protection of metals and alloys: a review

Corrosion inhibitors have offered new opportunities to bring positive impacts on our society, especially when it has helped in protecting metals against corrosion in an aqueous solution. Unfortunately, the commonly known corrosion inhibitors used to protect metals or alloys against corrosion are invariably related to one or more drawbacks such as the employment of hazardous anti-corrosion agents, leakage of anti-corrosion agents in aqueous solution, and high solubility of anti-corrosion agents in water. Over the years, using food additives as anti-corrosion agents have drawn interest as it offers biocompatibility, less toxic, and promising applications. In general, food additives are considered safe for human consumption worldwide, and it was rigorously tested and approved by the US Food and Drug Administration. Nowadays, researchers are more interested in innovating and using green, less toxic, and economical corrosion inhibitors in metal and alloy protection. As such, we have reviewed the use of food additives to protect metals and alloys against corrosion. The current review is significant and differs from the previous review articles made on corrosion inhibitors, in which the new role of food additives is highlighted as green and environmental-friendly substances in the protection of metals and alloys against corrosion. It is anticipated that the next generation will be utilizing non-toxic and sustainable anti-corrosion agents, in which food additives might be the potential to fulfill the green chemistry goals.

Corrosion inhibition study of 6061 aluminium alloy in the presence of ethyl 5-methyl-1-(4-nitrophenyl)-1H-1,2,3-triazole-4-carboxylate (NTE) in hydrochloric acid

The inhibitory effect of an ethyl 5-methyl-1-(4-nitrophenyl)-1H-1,2,3-triazole-4-carboxylate (NTE) was investigated on the corrosion of Al (AA6061) alloy at different temperatures (303-333 K) by Electrochemical impedance spectroscopy (EIS), Potentiodynamic polarization (PDP), and weight loss techniques. It was found that NTE molecules protect the aluminium against corrosion and its ability increases with increasing concentrations, and temperature resulting in better inhibitory performance. At all concentrations and temperature ranges, NTE exhibited mixed inhibitor action and complied with the Langmuir isotherm. At 100 ppm and 333 K, NTE demonstrated the highest inhibition efficiency (94%). The EIS results and the PDP results had a good level of concordance. A suitable mechanism for the corrosion prevention of AA6061 alloy was proposed. Atomic force microscopy (AFM) and scanning electron microscopy (SEM) were used to confirm the adsorption of an inhibitor onto the aluminium alloy surface. The electrochemical results were validated by morphological examination, which demonstrated that NTE prevents uniform corrosion of aluminium alloy in acid chloride solutions. The activation energy and thermodynamic parameters were computed, and the results were discussed.

Glutathione as green corrosion inhibitor for 6061Al-SiC(p) composite in HCl medium: electrochemical and theoretical investigation

This research deals with the inhibition activity of glutathione in 0.5 M HCl on the corrosion behavior of 6061Al-SiC(p) composite. Glutathione is an eco-friendly water-soluble inhibitor. Polarization results reveal the cathodic inhibitor behavior of glutathione (Gt). The inhibition performance of Gt increases by increasing its concentration and lowering the medium temperature. The decrease in the corrosion current density and increase in inhibition efficiency on increasing Gt concentration reveal the attenuation of composite corrosion. Experimental results indicate the mixed adsorption with predominantly physisorption of Gt molecules adsorption on the composite surface following Langmuir adsorption isotherm. The impedance measurements indicate the rise in polarization resistance with an increase in Gt concentration, showing the control of composite corrosion. The surface analysis of the corroded and inhibited composite samples using a scanning electron microscope and atomic force microscope supports Gt molecules’ adsorption. The quantum chemical calculations confirm the conclusions of the experimental studies.

2-Aminobenzothiazole as an efficient corrosion inhibitor of AA6061-T6 in 0.5 M HCl medium: electrochemical, surface morphological, and theoretical study

The inhibitive action of 2-aminobenzothiazole (ABT) on the corrosion of AA6061-T6 was evaluated in 0.5 M HCl by electrochemical techniques. The electrochemical results were validated by theoretical calculations using density functional theory (DFT). ABT showed a mixed inhibitor behaviour with 71–90% inhibition efficiency in the 1 × 10−4 to 1 × 10−3 M concentration range and at 303 to 323 K temperature. The inhibition power of ABT increases with its concentration and rise in the temperature of the medium. The polarization results showed a reduction in corrosion rate and improvement in inhibition performance on increasing ABT concentrations, which reveal the ABT's adsorption on the alloy. The evaluation of kinetic and thermodynamic results revealed that ABT inhibits the AA6061-T6 corrosion by mixed adsorption, following the Langmuir isotherm model. The observed increase in polarization resistance with increased ABT concentrations indicates the attenuation of AA6061-T6 deterioration. Furthermore, the corroded and inhibited specimen's surface scanning is performed to confirm the ABT's adsorption on the alloy sample by scanning electron microscopy (SEM) and atomic force microscopy (AFM) techniques.

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Computational and Experimental Evaluation of Inhibition Potential of a New Ecologically Friendly Inhibitor Leaves of Date Palm (Phoenix dactylifera L.) for Aluminium Corrosion in an Acidic Media

PDL (Phoenix dactylifera leaves) is widely spread in Iraq and is known to be rich in phytochemicals as flavonoids, saponins, tannins, glycosides, oils, and lipids. The effect of PDL extract in reducing the corrosion of Aluminium in 1 M HCl solution using a weight loss technique, and computational chemistry calculations were investigated in this study. The study carried out at different temperatures (20, 30, 40, and 50) in the presence of plant extract and the absence of extract. A number of parameters were included to be detected in this study according to the density functional theory (DFT)/P3LYP/6-311G, including the highest occupied molecular orbital EHOMO, the lowest unoccupied molecular orbital ELUMO, energy gap $\Delta E$ , softness $S$ , hardness $\eta$ , dipole moment $\mu$ , electronegativity $\chi$ , electrophilicity $\omega$ , inhibitor-metal interaction energy $∆\psi$ , and electrons transferred fraction $\Delta N$ . Two adsorption isotherms were used to explain inhibitor adsorption behavior. Two adsorption isotherms were used to explain inhibitor adsorption behavior, the Freundlich adsorption isotherm and the Langmuir adsorption isotherm, the Freundlich adsorption isotherm was discovered to be followed by the inhibitor with correlation coefficient values ranging from 0.98 to 0.94 with temperature increased from 20 to 50 degrees Celsius. The adsorption mechanism includes a physical adsorption process. The results showed that with the increment of the inhibitors concentration, there was an improvement of the inhibition efficiency. The most outstanding inhibitor efficiency was 97.7% at 10 mL/L inhibitor concentration.

Methylenedisalicylic Acid as a Biocorrosion Inhibitor for Aluminum in Concentrated Sodium Chloride Solutions

3,3'-Methylenedisalicylic acid (MDS) was synthesized and ascertained on the basis of elemental analyses (C, H) and spectral measurements (IR, mass, ¹H NMR, and UV-vis). Moreover, the prepared MDS compound has been assayed for its antimicrobial action against the growth of fungi as well as Gram-positive and Gram-negative bacteria. The results demonstrated the possibility of its usefulness to restrain the growth of both fungi and bacteria, whereas MDS showed its best impact against Candida albicans. The inhibitive impact of MDS on the corrosion of aluminum (Al) in concentrated sodium chloride solution (3.5 wt % NaCl) has been investigated. The corrosion work was done by potentiodynamic cyclic polarization, electrochemical impedance spectroscopy, and chronoamperometric current-time measurements and complemented by scanning electron microscopy and energy-dispersive X-ray investigations. It was found that MDS molecules protect the aluminum against corrosion, and its ability increases with the increase of concentration from 5 × 10^-5 to 1 × 10^-4 M and further to 5 × 10^-4 M. The electrochemical results were supported by the morphological analysis and proved that the presence of MDS inhibits the uniform and pitting corrosion of Al in the chloride solutions.

Mannich Base as an Efficient Corrosion Inhibitor of AA6061 in 0.5 M HCl: Electrochemical, Surface Morphological and Theoretical Investigations

The inhibition action of a Mannich base, N-(1- morpholinobenzyl) semicarbazide (MBS), was examined on AA6061 corrosion in 0.5 M HCl solution at varied temperatures (303 to 323 K). The testing was performed by potentiodynamic polarization (PDP) and electrochemical impedance spectroscopy (EIS) techniques. The inhibition performance of MBS was improved with an increment in its concentration (0.01–2.56 mM) and temperature rise (303 to 323 K). MBS showed a mixed inhibitor behavior at all concentrations and temperatures range studied. MBS displayed the highest inhibition efficiency of 98% at 2.56 mM and 323 K. Inhibitor followed mixed adsorption on the alloy surface and obeyed the Langmuir isotherm model. The results obtained from the EIS were in good agreement with that of the PDP results. An appropriate mechanism was proposed for the corrosion inhibition of AA6061. Inhibitor molecules adsorption on alloy surface was confirmed by surface morphology testing by a scanning electron microscope (SEM) and atomic force microscope (AFM). Theoretical studies using density-functional theory (DFT) confirmed the experimental results.

Gallic Acid as a Potential Green Corrosion Inhibitor for Aluminum in Acidic Solution

Plant extracts are intensively studied as green corrosion inhibitors of aluminum. Because these extracts are complex systems, the influence of their individual constituents on the corrosion of aluminum should be determined. In this work, gallic acid was tested for the first time as a corrosion inhibitor of aluminum in orthophosphoric acid aqueous solution. So far, its potential inhibiting properties in acidic solutions were only suggested based on promising results obtained for various plant extracts. Evaluation of the potential inhibiting properties of gallic acid was performed using electrochemical methods. The corrosion potential, polarization curves, and impedance spectra of aluminum in 0.5 M orthophosphoric acid, at T = 303 K, were determined. The corrosion potential, corrosion current density, and corrosion rate of aluminum in orthophosphoric acid were equal to −1.151 V vs. Ag|AgCl (3M KCl) reference electrode, 36 μA∙cm−2 and 0.39 mm∙year−1, respectively. These values did not change with the addition of gallic acid. The results obtained show that gallic acid does not inhibit aluminum corrosion. UV-Vis absorption spectra of gallic acid solutions and quantum mechanical calculations show that this organic compound did not adsorb onto the aluminum surface under the studied conditions.

The performance of three novel Gemini surfactants as inhibitors for acid steel corrosion: experimental and theoretical studies

Adipic acid was used to synthesize three nonionic Gemini surfactants containing different numbers of propylene oxide units in their structures. The produced surfactants have been characterized employing FTIR and 1H-NMR spectra. Some of the physical properties of them, namely, surface tension, maximum surface excess concentration, surface pressure, critical micelle concentration, and the minimal area of the surface taken by a single molecule, were computed. The inhibitory effect of the synthesized surfactants on the corrosion of C-steel (C45) in 1.0 M HCl solution was studied. Gravimetric and electrochemical methods were used for corrosion rate measurements. The outcomes acquired from the used methods showed that every one of the three surfactants works as a strong inhibitor for steel acidic corrosion. By raising surfactant concentration and exposure time, the inhibition proficiency improves. The inhibition efficiency exceeded 90% for the three compounds. The higher the propylene oxide units contained in the surfactant molecule the higher is its inhibition efficiency. Based on the findings, a mechanism for inhibitory action was proposed. Moreover, the density functional theory (DFT) and molecular electrostatic potential (MEP) were investigated for the three inhibitors. The calculated parameters were correlated with the inhibition efficiency.

Unravelling the Hydration Barrier of Lignin Oleate Nanoparticles for Acid- and Base-Catalyzed Functionalization in Dispersion State

Lignin nanoparticles (LNPs) are promising renewable nanomaterials with applications ranging from biomedicine to water purification. However, the instability of LNPs under acidic and basic conditions severely limits their functionalization for improved performance. Here, we show that controlling the degree of esterification can significantly improve the stability of lignin oleate nanoparticles (OLNPs) in acidic and basic aqueous dispersions. The high stability of OLNPs is attributed to the alkyl chains accumulated in the shell of the particle, which delays protonation/deprotonation of carboxylic acid and phenolic hydroxyl groups. Owing to the enhanced stability, acid‐ and base‐catalyzed functionalization of OLNPs at pH 2.0 and pH 12.0 via oxirane ring‐opening reactions were successfully performed. We also demonstrated these new functionalized particles as efficient pH‐switchable dye adsorbents and anticorrosive particulate coatings.

Molecular modelling of compounds used for corrosion inhibition studies: a review

Molecular modelling of organic compounds using computational software has emerged as a powerful approach for theoretical determination of the corrosion inhibition potential of organic compounds. Some of the common techniques involved in the theoretical studies of corrosion inhibition potential and mechanisms include density functional theory (DFT), molecular dynamics (MD) and Monte Carlo (MC) simulations, and artificial neural network (ANN) and quantitative structure-activity relationship (QSAR) modeling. Using computational modelling, the chemical reactivity and corrosion inhibition activities of organic compounds can be explained. The modelling can be regarded as a time-saving and eco-friendly approach for screening organic compounds for corrosion inhibition potential before their wet laboratory synthesis would be carried out. Another advantage of computational modelling is that molecular sites responsible for interactions with metallic surfaces (active sites or adsorption sites) and the orientation of organic compounds can be easily predicted. Using different theoretical descriptors/parameters, the inhibition effectiveness and nature of the metal-inhibitor interactions can also be predicted. The present review article is a collection of major advancements in the field of computational modelling for the design and testing of the corrosion inhibition effectiveness of organic corrosion inhibitors.

Gum Arabic as an environmentally sustainable polymeric anticorrosive material: Recent progresses and future opportunities

Gum Arabic (GA) is a plant exudate, consisting of glycoproteins (proteins with carbohydrate co-factor or prosthetic group) and polysaccharides mainly consisting of galactose and arabinose. Because of its polymeric nature and tendency to dissolve in water, GA is widely used as anticorrosive materials, especially in the aqueous electrolytes. GA contains various electron rich polar sites through which they easily get adsorbed on metallic surface and behaves as effective anticorrosive materials. Because of its natural and biological origin, GA is regarded as one of the environmental sustainable and edible alternatives to traditional toxic corrosion inhibitors. Present review piece of writing aims to illustrate the assortment of literatures on gum Arabic as a corrosion inhibitor. Limitation of traditional organic corrosion inhibitors and advantages of using GA as an environmental sustainable alternative have also been described along with the mechanism of corrosion inhibition.

Imidazolium-based Ionic Liquid as Efficient Corrosion Inhibitor for AA 6061 Alloy in HCl Solution

The corrosion inhibition performance of an imidazolium-based ionic liquid (IL), 1-butyl-3-methylimidazolium thiocyanate (BMIm), was studied on AA 6061 alloy in 1 M HCl solution at 303 K, 333 K, and 363 K by gravimetric tests, potentiodynamic polarization, and electrochemical impedance spectroscopy (EIS) analysis. Scanning electron microscopy with energy dispersive X-ray (SEM-EDX) and X-ray photoelectron spectroscopy (XPS) were used to detect the surface morphologies and chemical composition of the surface films. The results indicate that this IL inhibits AA 6061 corrosion in acid with maximum inhibition efficiencies of 98.2%, 86.6%, and 41.2% obtained at 303 K, 333 K, and 363 K respectively. Inhibition efficiency generally decreased with increasing immersion time; the major exception was at 303 K, whereby the inhibition efficiency was detected to increase with immersion time from 30 to 90 min and then decrease slightly beyond 90 min. The results indicate that BMIm is a mixed-type inhibitor with a predominant effect on cathodic reactions. Surface morphology analyses by SEM revealed less surface damage in the presence of the inhibitor. XPS analysis established the development of a protective film on the AA 6061 surface which was hydrophobic in nature.

Corrosion behaviour of 7075 aluminium alloy in acidic solution

The objective of this work was to establish the influence of sodium molybdate on the corrosion kinetics of 7075 aluminium alloy in orthophosphoric acid aqueous solution. Corrosion rate was decreased from 75.98 to 3.24 g per m² per day. The mechanism of corrosion inhibition was studied using scanning electron microscopy, X-ray photoelectron spectroscopy, UV-Vis spectrophotometry and electrochemical impedance spectroscopy. It was revealed that heteropolyoxomolybdate species act as the corrosion inhibitor. They adsorb onto the surface and inhibit an anodic process. Their influence on a cathodic process is much weaker. Phosphomolybdenum blue species do not inhibit corrosion process and their formation is undesirable.

The objective of this work was to establish the influence of sodium molybdate on the corrosion kinetics of 7075 aluminium alloy in orthophosphoric acid aqueous solution.

Surface passivation of zero-mode waveguide nanostructures: benchmarking protocols and fluorescent labels

Zero mode waveguide (ZMW) nanoapertures efficiently confine the light down to the nanometer scale and overcome the diffraction limit in single molecule fluorescence analysis. However, unwanted adhesion of the fluorescent molecules on the ZMW surface can severely hamper the experiments. Therefore a proper surface passivation is required for ZMWs, but information is currently lacking on both the nature of the adhesion phenomenon and the optimization of the different passivation protocols. Here we monitor the influence of the fluorescent dye (Alexa Fluor 546 and 647, Atto 550 and 647N) on the non-specific adhesion of double stranded DNA molecule. We show that the nonspecific adhesion of DNA double strands onto the ZMW surface is directly mediated by the organic fluorescent dye being used, as Atto 550 and Atto 647N show a pronounced tendency to adhere to the ZMW while the Alexa Fluor 546 and 647 are remarkably free of this effect. Despite the small size of the fluorescent label, the surface charge and hydrophobicity of the dye appear to play a key role in promoting the DNA affinity for the ZMW surface. Next, different surface passivation methods (bovine serum albumin BSA, polyethylene glycol PEG, polyvinylphosphonic acid PVPA) are quantitatively benchmarked by fluorescence correlation spectroscopy to determine the most efficient approaches to prevent the adsorption of Atto 647N labeled DNA. Protocols using PVPA and PEG-silane of 1000 Da molar mass are found to drastically avoid the non-specific adsorption into ZMWs. Optimizing both the choice of the fluorescent dye and the surface passivation protocol are highly significant to expand the use of ZMWs for single molecule fluorescence applications.

Preventing Aluminum Photocorrosion for Ultraviolet Plasmonics

Aluminum can sustain plasmonic resonances down into the ultraviolet (UV) range to promote surface-enhanced spectroscopy and catalysis. Despite its natural alumina passivating layer, we find here that under 266 nm pulsed UV illumination, aluminum can undergo a dramatic photocorrosion in water within a few tens of seconds and even at low average UV powers. This aluminum instability in water environments is a critical limitation. We show that the aluminum photocorrosion is related to the nonlinear absorption by water in the UV range leading to the production of hydroxyl radicals. Different corrosion protection approaches are tested using scavengers for reactive oxygen species and polymer layers deposited on top of the aluminum structures. Using optimized protection, we achieve a 10-fold increase in the available UV power range leading to no visible photocorrosion effects. This technique is crucial to achieve stable use of aluminum nanostructures enabling UV plasmonics in aqueous solutions.

The Corrosion Inhibition of AA6082 Aluminium Alloy by Certain Azoles in Chloride Solution: Electrochemistry and Surface Analysis

The corrosion inhibition effect of five azole compounds on the corrosion of an AA6082 aluminium alloy in 5 wt.% NaCl solution at 25 and 50 °C was investigated using weight loss and electrochemical measurements. Only 2-mercaptobenzothiazole (MBT) showed a corrosion inhibition effect at both temperatures and was further studied in detail, including with the addition of potassium iodide as a possible intensifier. Surface analysis of the MBT surface layer was performed by means of attenuated total reflectance Fourier transform infrared spectroscopy, X-ray photoelectron spectroscopy, and time-of-flight secondary ion mass spectrometry techniques. The hydrophobicity of the MBT surface layer was also investigated.

Corrosion Resistance of Aluminum against Acid Activation: Impact of Benzothiazole-Substituted Gallium Phthalocyanine

This study describes the adsorption behavior of organic inhibitors at the aluminum-HCl solution interface and their corrosion inhibition performance. The organic inhibitors employed are: 4-(benzo [d]thiazol-2ylthio)phthalonitrile (BTThio) and tetrakis[(benzo[d]thiazol-2-yl-thio)phthalo- cyaninato]gallium(III) chloride (ClGaBTThioPc). The corrosion behavior of these inhibitors is investigated using electrochemical and computational techniques. Open circuit potential results reveal predominant cathodic character for the mechanism of aluminum corrosion inhibition by the inhibitors. Inhibition efficiency values from potentiodynamic polarization measurements increase from 46.9 to 70.8% for BTThio and 59.7 to 81.0% for ClGaBTThioPc within the concentration range of 2 to 10 μM. Scanning electron microscopy (SEM) measurements reveal protection of the metal surface from acid attack, in the presence of the inhibitors and energy dispersive X-ray (EDX) measurements show that the most probable way by which the inhibitors protect the metal surface would be by shielding it from the corrosion attacks of Cl⁻ from the acid. Quantum chemical parameters corroborate well with experimental findings.

Corrosion inhibition of carboxylate inhibitors with different alkylene chain lengths on carbon steel in an alkaline solution

The inhibition effects of five organic carboxylate compounds with different alkylene chain lengths on Q235 steel in a simulated carbonation concrete pore solution (pH 11.5) were studied using quantum chemical calculations, electrochemical measurement and surface analysis. The results show that the adsorption capacity of the inhibitors increases with increasing distance between the C Created by potrace 1.16, written by Peter Selinger 2001-2019 ]]> C bond and COO– group. As the alkylene chain length increases, the absolute surface charge value increases and the inhibition effectiveness tends to increase. C11 shows the best inhibition. The carboxylate inhibitors adsorb on a steel surface by forming Fe–OOC–C_x compounds and the CC bonds could enhance the adsorption process.

The inhibition effects of carboxylate compounds with different alkylene chain lengths on Q235 steel in simulated carbonation concrete pore solution were studied using quantum chemical calculations, electrochemical measurement and surface analysis.

Acyclic and cyclic imines and their metal complexes: recent progress in biomaterials and corrosion applications

This review describes the contemporary development applications on scientific areas of acyclic and cyclic Schiff bases and their complexes with an emphasis on the author’s contribution to the field. After a short historical introduction, this manuscript is divided into two main parts. In the first section, Schiff bases are reviewed for their biological activities including antibacterial, antifungal, antioxidant, cytotoxic, and enzymatic activities as well as their interaction with single-stranded-DNA which have shown remarkable activities in each region of research. The second part deals with the corrosion of metal and its alloys in corrosive environments and their organic inhibitors. The main section of this part is to investigate the different chemical structures for Schiff bases used in such aggressive solution to protect metals. Knowing the maximum corrosion efficiency or bioactivity of a specific chemical structure in a specific application environment is helpful for choosing the most appropriate compound.

The contemporary development applications on scientific areas of acyclic and cyclic Schiff bases and their complexes.

Green corrosion inhibitors for aluminium and its alloys: a review

A comprehensive review on natural compounds as corrosion inhibitors for aluminium and aluminium alloys in different solutions is presented.