Novel insights into the mechanism of dynamic changes in microstructure and physicochemical properties of corn straw pretreated by ball milling and feasibility analysis of anaerobic digestion

In this study, the effects of Ball milling (BM) pretreatment (0-240 min) on the microstructure, physicochemical properties and subsequent methanogenesis performance of corn straw (CS) were explored, and the feasibility analysis was carried out. The results showed that BM pretreatment destroyed the dense structure of the CS, and the particle size was significantly reduced (D50: 13.85 μm), transforming it into a cell-scale granular form. The number of mesopores increased, the pore volume (PV) (0.032 cm3/g) and specific surface area (SSA) (4.738 m2/g) considerably increased, and the water-absorbent property was improved. The crystalline order of cellulose was disrupted and the crystallinity (CrI) (8.61 %) and crystal size (CrS) (3.37) were remarkably reduced. The cross-links between lignocelluloses were broken, and the relative content and functional groups did not alter obviously. The bulk density (BD), repose angle (RA) and slip angle (SA) dramatically increased. As a result, CS was more readily accessible, attached and utilized by microorganisms and enzymes, causing the hydrolysis and acidification of AD to be greatly facilitated. Compared with the untreated group, the cumulative methane production (CMP) increased by 35.83 %-101.97 %, and the lag phase time (λ) was shortened by 33.04 %-71.17 %. The results of redundancy analysis, Pearson analysis and Mantel test showed that BM pretreatment affects the process of AD by changing the physicochemical factors of CS. The normalization analysis showed that particle size (D90) and BD can be used as direct indicators to evaluate the performance of AD and predict the threshold of biodegradation of CS. Energy analysis and energy conversion assessment showed that BM is a green and efficient AD pretreatment strategy. This result provides a theoretical basis for the industrial application of BM pretreatment towards more energy-efficient and sustainable development.

Optimization of biogas production from straw wastes by different pretreatments: Progress, challenges, and prospects

Lignocellulosic biomass (LCB) presents a promising feedstock for carbon management due to enormous potential for achieving carbon neutrality and delivering substantial environmental and economic benefit. Bioenergy derived from LCB accounts for about 10.3 % of the global total energy supply. The generation of bioenergy through anaerobic digestion (AD) in combination with carbon capture and storage, particularly for methane production, provides a cost-effective solution to mitigate greenhouse gas emissions, while concurrently facilitating bioenergy production and the recovery of high-value products during LCB conversion. However, the inherent recalcitrant polymer crystal structure of lignocellulose impedes the accessibility of anaerobic bacteria, necessitating lignocellulosic residue pretreatment before AD or microbial chain elongation. This paper seeks to explore recent advances in pretreatment methods for LCB biogas production, including pulsed electric field (PEF), electron beam irradiation (EBI), freezing-thawing pretreatment, microaerobic pretreatment, and nanomaterials-based pretreatment, and provide a comprehensive overview of the performance, benefits, and drawbacks of the traditional and improved treatment methods. In particular, physical-chemical pretreatment emerges as a flexible and effective option for methane production from straw wastes. The burgeoning field of nanomaterials has provoked progress in the development of artificial enzyme mimetics and enzyme immobilization techniques, compensating for the intrinsic defect of natural enzyme. However, various complex factors, such as economic effectiveness, environmental impact, and operational feasibility, influence the implementation of LCB pretreatment processes. Techno-economic analysis (TEA), life cycle assessment (LCA), and artificial intelligence technologies provide efficient means for evaluating and selecting pretreatment methods. This paper addresses current issues and development priorities for the achievement of the appropriate and sustainable utilization of LCB in light of evolving economic and environmentally friendly social development demands, thereby providing theoretical basis and technical guidance for improving LCB biogas production of AD systems.

Nitrogen removal of thermal hydrolysis-anaerobic digestion liquid: A review

Thermal hydrolysis (TH) pretreatment, as an anaerobic digestion (AD) pretreatment, has not only been verified in the laboratory but also frequently employed in actual engineering. However, the properties of anaerobic digestion liquid (ADL), such as high organic matter concentration, high ammonia nitrogen (NH₄⁺-N) concentration, and low carbon-nitrogen ratio (C/N), have posed some difficulties in the follow-up treatment. To address the above issues, the autotrophic nitrogen removal (ANR) process is developed to treat ADL. Due to the NH₄⁺-N, organic materials, toxic and harmful substances in the ADL that might directly impact the activity of functional bacteria, the ADL should be treated before being fed into the ANR process. This paper provided a focused review of the thermal hydrolysis-anaerobic digestion process (TH-ADP) mechanism and the ANR mechanism, summarized the existing difficulties in the treatment of thermal hydrolysis-anaerobic digestion liquid (TH-ADL), assessed the research status thoroughly, and offered the potential solutions to the problems.

Recent advancements in strategies to improve anaerobic digestion of perennial energy grasses for enhanced methane production

Perennial energy grasses (PEGs) are supposed to be a momentous heading to the development of biomass energy on account of their characteristic superiorities of high yield, strong adaptability and no direct competition with food crops. Anaerobic digestion of PEGs with great biogas-producing potential occupies an irreplaceable status despite a variety of pathways for conversion to renewable energy. However, efficient digestion of PEGs suffers from severe challenges in connection with feedstock properties such as recalcitrant structures. This review highlights recent research in anaerobic digestion of PEGs and focuses on essential aspects enhancing anaerobic digestion performance: types and properties of grasses, diverse pretreatments, various co-feedstocks for co-digestion, dosing of different additives, and improvements in reactors. General discussions on the future prospects of anaerobic digestion of PEGs are proposed. Overcoming knowledge gaps and technical limitations will facilitate further application of PEGs on an industrial scale.

Novel insights of impacts of solid content on high solid anaerobic digestion of cow manure: Kinetics and microbial community dynamics

High solid anaerobic digestion has become the mainstream technology for sustainable on-farm treatment of solid wastes but has not been optimized with respect to increasing solid content in cow manure (CM). In the present study, CM was batch digested at total solid (TS) of 5%, 10%, 15% and 20% and microbial communities were investigated. The process remained stable up to 15% TS. The biomethane production rate at TS of 10% and 15% was reported to be 352.2 mL g^-1 VS and 318.6 mL g^-1 VS, reaching up to 83% and 75% of TS 5% biomethane, respectively. Kinetics results disclosed that the biodegradable organics could be utilized at increasing solid content with decreasing hydrolysis rate. The abundances of hydrogenotrophic and methylotrophic methanogens increased significantly with increasing solid content. This study is of great importance for understanding and application of high solid anaerobic digestion of cow manure.

A comprehensive review of the recent development and challenges of a solar-assisted biodigester system

The extensive use of fossil fuels and the environmental effect of their combustion products have attracted researchers to look into renewable energy sources. In addition, global mass production of waste has motivated communities to recycle and reuse the waste in a sustainable way to lower landfill waste and associated problems. The development of waste to energy (WtE) technology including the production of bioenergy, e.g. biogas produced from various waste through Anaerobic Digestion (AD), is considered one of the potential measures to achieve the sustainable development goals of the United Nations (UN). Therefore, this study reviews the most recent studies from relevant academic literature on WtE technology (particularly AD technology) for biogas production and the application of a solar-assisted biodigester (SAB) system aimed at improving performance. In addition, socio-economic factors, challenges, and perspectives have been reported. From the analysis of different technologies, further work on effective low-cost technologies is recommended, especially using SAB system upgrading and leveraging the opportunities of this system. The study found that the performance of the AD system is affected by a variety of factors and that different approaches can be applied to improve performance. It has also been found that solar energy systems efficiently raise the biogas digester temperature and through this, they maximize the biogas yield under optimum conditions. The study revealed that the solar-assisted AD system produces less pollution and improves performance compared to the conventional AD system.

Biomass Pretreatment with the Szego Mill™ for Bioethanol and Biogas Production

Results from an investigation of the mechanical size reduction with the Szego Mill™ as a pretreatment method for lignocellulosic biomass are presented. Pretreatment is a highly expensive and energy-consuming step in lignocellulosic biomass processing. Therefore, it is vital to study and optimize different pretreatment methods to find a most efficient production process. The biomass was milled with the Szego Mill™ using three different approaches: dry milling, wet milling and for the first time nitrogen assisted wet milling was tested. Bioethanol and biogas production were studied, but also fibre analysis and SEM (scanning electron microscope) analysis were carried out to characterize the effect of different milling approaches. In addition, two different process flows were used to evaluate the efficiency of downstream processing steps. The results show that pretreatment of barely straw with the Szego Mill™ enabled obtaining glucose concentrations of up to 7 g L−1 in the hydrolysis mixture, which yields at hydrolysis efficiency of 18%. The final ethanol concentrations from 3.4 to 6.7 g L−1 were obtained. The lowest glucose and ethanol concentrations were measured when the biomass was dry milled, the highest when nitrogen assisted wet milling was used. Milling also resulted in an 6–11% of increase in methane production rate during anaerobic digestion of straw.

Pretreatment technologies for anaerobic digestion of lignocelluloses and toxic feedstocks

Several feedstocks for anaerobic digestion (AD) have challenges that hamper the success of AD with their low accessible surface area, biomass recalcitrance, and the presence of natural inhibitors. This paper presents different types of pretreatment to address those individual challenges and how they contribute to facilitate AD. Organosolv and ionic liquid pretreatments are effective to remove lignin without a significant defect on lignin structures. To deal with accessible surface area and crystallinity, comminution, steam explosion, pretreatment using N-methyl-morpholine-N-oxide methods are suggested. Moreover, solid extraction, simple aeration, and biological treatments are capable in removing natural inhibitors. Up to date, methods like comminution, thermal process, and grinding are more preferable to be scaled-up.

Enhanced methane production from anaerobic digestion of hybrid Pennisetum by selectively removing lignin with sodium chlorite

To enhance the biodegradability and methane production of hybrid Pennisetum, a pretreatment method with high selectivity for lignin removal, namely sodium chlorite/acetic acid (SCA) pretreatment, was examined in this work. Results showed that SCA pretreatment can selectively remove lignin with minimal impact on cellulose and hemicellulose. After up to 200 min of SCA treatment, 79.4% of lignin was removed and over 90% of the holocellulose was retained. The physicochemical changes after pretreatment were analyzed by confocal laser scanning microscopy, X-ray diffractometer and Fourier transform infrared spectroscopy, showing that the majority of lignin was removed from secondary cell walls and cell middle lamella while the chlorite-resistant lignin remained in the cell corner. Lignin removal significantly enhanced the biodegradability from 59.6% to 86.4% and increased methane production by 38.3%. Energy balance showed that SCA pretreatment was efficient to increase the energy output of hybrid Pennisetum.

Comparison of Dry Versus Wet Milling to Improve Bioethanol or Methane Recovery from Solid Anaerobic Digestate

Biogas plants for waste treatment valorization are presently experiencing rapid development, especially in the agricultural sector, where large amounts of digestate are being generated. In this study, we investigated the effect of vibro-ball milling (VBM) for 5 and 30 min at a frequency of 20 s⁻¹ on the physicochemical composition and enzymatic hydrolysis (30 U g⁻¹ total solids (TS) of cellulase and endo-1,4-xylanase from Trichoderma longibrachiatum) of dry and wet solid separated digestates from an agricultural biogas plant. We found that VBM of dry solid digestate improved the physical parameters as both the particle size and the crystallinity index (from 27% to 75%) were reduced. By contrast, VBM of wet solid digestate had a minimal effect on the physicochemical parameters. The best results in terms of cellulose and hemicelluloses hydrolysis were noted for 30 min of VBM of dry solid digestate, with hydrolysis yields of 64% and 85% for hemicelluloses and cellulose, respectively. At the condition of 30 min of VBM, bioethanol and methane production on the dry solid separated digestate was investigated. Bioethanol fermentation by simultaneous saccharification and fermentation resulted in an ethanol yield of 98 g_eth kg⁻¹ TS (corresponding to 90% of the theoretical value) versus 19 g_eth kg⁻¹ TS for raw solid digestate. Finally, in terms of methane potential, VBM for 30 min lead to an increase of the methane potential of 31% compared to untreated solid digestate.