Synergetic Inhibition and Corrosion-Diagnosing Nanofiber Networks for Self-Healing Protective Coatings

Organic coatings lack durability in marine corrosive environments. Herein, we designed a self-healing coating with a novel nanofiber network filler for enhanced protection. Using electrospinning, we created a core-shell structure nanofiber network consisting of polyvinyl butyral (PVB) as the shell material and gallic acid (GA) and phenanthroline (Phen) as the core material. The PVB@GA-Phen nanofiber network, which includes synergistic corrosion inhibitors (GA-Phen), was embedded in an epoxy coating (PVB@GA-Phen/epoxy) and applied to carbon steel. Density functional theory (DFT) calculations and molecular dynamics (MD) simulations demonstrated that the GA-Phen combination, through hydrogen bond interaction, facilitated inhibitor adsorption on the steel surface. The GA-Phen combination diagnosed corrosion and formed a protective film on the scratched areas. The sustained release of Phen-GA combination inhibitors for up to 240 h resulted in an 88.63% healing efficiency of the PVB@GA-Phen/epoxy (PGP/EP) coating. The long-term corrosion resistance tests confirmed the effective barrier performance of the PGP/EP coating in 3.5 wt % NaCl solution. Moreover, the incorporation of the nanofiber network in the epoxy coating provided passive barrier, corrosion-diagnosing, and anticorrosion properties for carbon steel protection. The designed coating has the potential to continuously monitor the coating/metal system and could serve as a foundation for developing new anticorrosion coatings.

Long-time irradiation effect on corrosion behavior of aluminum alloy in pool water of low-power research reactor

This study conducted an evaluation of the corrosion behavior of an aluminum alloy utilized in the Isfahan Miniature Neutron Source Reactor (MNSR). The component analyzed, dry channel (DC), had been exposed to radiation for 12 years in a water environment within the reactor pool since its installation. To determine the effect of radiation on the corrosion of the LT-21 aluminum alloy used in the DC, different parts of the pipe were sampled and various tests were performed. These tests included mechanical strengths (impact, and micro-hardening), XRD, TEM, SEM-EDS, and potentiodynamic polarization (PDP). The parameters measured included corrosion potential, corrosion rate, changes in microscopic structure, and mechanical properties of the aluminum alloy along the entire length of the DC. The neutron and gamma dose distribution along the height of the DC, which was 540 cm, was calculated to determine the correlation between the dose distribution and observed corrosion. The study found that the corrosion mechanisms were complex and resulted from the simultaneous presence of the DC in the pool water and radiation from the reactor core. The observed results are presented and discussed in this study.

Eco-Friendly Approach for the Construction of Superhydrophobic Coating on Stainless Steel Metal Based on Biological Metal-Organic Framework and Its Corrosion Resistance Performance

In this paper, we present a sustainable approach for the creation of superhydrophobic (SP) coating on a stainless-steel substrate based on a biological metal-organic framework (MOF). The MOF was synthesized using aspartic acid as a linker and copper ions as a core metal. Two SP coatings were well constructed on stainless steel utilizing electrodeposition of nickel (Ni) and nickel altered by MOF (Ni@Bio-MOF) coatings followed by soaking in a solution of stearic acid in ethanol. The results of Fourier transform infrared spectroscopy demonstrate that the stearic acid-grafted nickel coating (Ni@SA) and the stearic acid-grafted Ni@Bio-MOF composite (Ni@Bio-MOF@SA), were effectively deposited on the stainless steel. The wettability findings displayed that the water contact angle of Ni@SA and Ni@Cu-As MOF@SA are 160° ± 1.1°, and 168° ± 1.2°, respectively. The prepared SP coating was also found to be chemically and mechanically stable. The results show that the Ni@SA coating maintains SP characteristics in a pH range of 3-11 while the Ni@Cu-As MOF@SA coating retained SP characteristics in a pH range of 1-13. Additionally, the superhydrophobic Ni@SA coating demonstrated SP characteristics up to a length of abrasion equal to 1300 mm, while the Ni@Cu-As MOF@SA coating exhibited SP characteristics up to a length of abrasion equal to 2700 mm. Furthermore, the Ni@SA and Ni@Cu-As MOF@SA coatings exhibited significantly improved corrosion protection in a 0.5 M NaCl solution compared with bare stainless steel, with protection efficiencies of approximately 94% and 99%, respectively. The results of this study demonstrate that the proposed approach is a promising method for the fabrication of eco-friendly and corrosion-resistant SP coatings on stainless steel substrate.

Fabrication of biochar-based superhydrophobic coating on steel substrate and its UV resistance, anti-scaling, and corrosion resistance performance

In this study, we report an eco-friendly and facile process for the synthesis of biochar, BC, and a cobalt-biochar nanocomposite, Co-BC, using rice straw biomass. We constructed two superhydrophobic coatings on steel substrates using potentiostatic electrodeposition of nickel-modified biochar, Ni@BC, and nickel modified by cobalt-biochar nanocomposite, Ni@Co-BC, then, these coatings were soaked in an ethanolic stearic acid solution. Fourier transform infrared spectroscopy showed that the stearic acid-grafted Ni@BC coating, Ni@BC@SA, and the stearic acid-grafted Ni@Co-BC composite, Ni@Co-BC@SA, were well grafted on the steel surface. Scanning electron microscopy revealed that the superhydrophobic coatings have nanoscale features. Atomic force microscopy results showed that the Ni@Co-BC@SA coat had higher roughness than Ni@BC@SA, resulting in higher superhydrophobicity. The water contact angles for Ni@BC@SA and Ni@Co-BC@SA coatings were 161° and 165°, respectively, while the values of water sliding angles for both coatings were 3.0° and 1.0°, respectively. Quantitative estimation of the scale inhibition efficiency revealed that the Ni@Co-BC@SA coating exhibited greater efficiency compared to the Ni@BC@SA coating. Additionally, the Ni@Co-BC@SA coating demonstrated improved corrosion resistance, UV resistance, mechanical abrasion resistance, and chemical stability compared to the Ni@BC@SA coating. These results highlight the superior performance of the Ni@Co-BC@SA coating and its potential as a highly effective and durable superhydrophobic coating for steel substrates.

Eco-friendly method for construction of superhydrophobic graphene-based coating on copper substrate and its corrosion resistance performance

In this work, Ni and Ni-graphene, Ni-G, films were electrodeposited on copper substrate by potentiostatic deposition. To achieve superhydrophobicity, myristic acid, MA, was used to modify the surface of the electrodeposited coatings. The manufactured Ni film modified with myristic acid, Ni-MA, and the Ni-G film modified with myristic acid, Ni-G-MA, show excellent superhydrophobic, SHP, properties with a water contact angle of 159° and 162°, respectively. The surface morphology of the prepared SHP films was investigated using a Scanning Electron Microscope, and the results revealed micro-nano structures in both Ni-MA and Ni-G-MA films. The Fourier Transform Infrared Spectrophotometer data showed that the Ni-MA and Ni-G-MA films were successfully grafted on the copper metal. The Ni-G-MA film possessed higher chemical stability and mechanical abrasion resistance than Ni-MA. The Ni-MA and Ni-G-MA films exhibit long-term durability in the outdoor environment for more than four months. The potentiodynamic polarization and electrochemical impedance spectroscopy results demonstrated that the SHP films on the copper substrate exhibit remarkable corrosion resistance in 0.5 M NaCl.

The design, construction and application of graphene family composite nanocoating on dental metal surface

Enhancement of the biological and mechanical properties of dental metals is important for accommodation with therapeutic schemes in different stomatological disciplines. Nanocoatings based on graphene family nanomaterials (GFNs) improve the topological structure and physicochemical properties of metal surfaces, endowing them with new properties while maintaining inherent mechanical properties. Nano-composite coatings, composed of GFNs with one or more type of polymer, metal, oxide, and inorganic nonmetallic compound, offer more matching modification schemes to meet multifunctional oral treatment requirements (e.g., anti-bacterial and anti-corrosive activity, osteogenesis and angiogenesis). This review describes recent progress in the development of GFN composite nanocoatings for the modification of dental metals, focus on biological effects in clinical settings. Underlying molecular mechanisms, critical modification schemes, and technical innovation in preparation methods are also discussed. The key parameters of GFN composite nanocoating surface modification are summarized according to effects on cellular responses and antibacterial activity. This review provides a theoretical reference for the optimization of the biological effects and application of GFN composite nanocoatings for dental metals, and the promotion of the environmentally friendly large-scale production of high-quality multifunctional GFN-based nanocoatings in the field of oral science.

Superhydrophobic Cobalt–Graphene Composite for the Corrosion Protection of Copper Bipolar Plates in Proton Exchange Membrane Fuel Cells

Superhydrophobic cobalt and cobalt–graphene films were fabricated on copper bipolar plates (BPPs) using potentiostatic electrodeposition to improve their corrosion resistance and surface conductivity. A scanning electron microscope (SEM) was used to study the surface morphology of the prepared superhydrophobic films. The results show that the cobalt film modified by stearic acid (Co-SA) and cobalt–graphene composite modified by stearic acid (Co–G-SA) exhibit micro–nano structures. The results of the Fourier transforming infrared (FTIR) spectrophotometer confirm that the copper substrate was coated by Co-SA and Co–G-SA films. The wettability results of the prepared superhydrophobic films demonstrate that the films display superhydrophobicity, where the fabricated Co-SA and Co–G-SA films have contact angles (CAs) of 159 deg and 165 deg, respectively. Chemical stability, mechanical abrasion resistance, surface conductivity, and corrosion resistance in a simulated proton exchange membrane fuel cells (PEMFCs) environment are significantly higher for copper coated by Co–G-SA film. Because the copper coated with Co–G-SA has a low interfacial contact resistance (ICR) value and a high corrosion resistance, it is thought to be a good choice for PEMFC bipolar plates.

Fabrication of eco-friendly graphene-based superhydrophobic coating on steel substrate and its corrosion resistance, chemical and mechanical stability

Superhydrophobic coatings were successfully fabricated on steel substrates using potentiostatic electrodeposition of Ni and Ni-graphene, Ni-G, coatings followed by immersion in an ethanolic solution of stearic acid, SA. Rice straw, an environmentally friendly biomass resource, was used to synthesize high-quality graphene. The Raman spectra proved the high quality of the produced graphene. The Fourier transform infrared spectroscopy, FTIR, results showed that the Ni coating grafted with stearic acid, Ni-SA, and the Ni-G composite grafted with stearic acid, Ni-G-SA, were successfully deposited on the steel substrate. The scanning electron microscope, SEM, results showed that the prepared superhydrophobic coatings exhibit micro-nano structures. The wettability results revealed that the values of contact angles, CAs, for Ni-SA and Ni-G-SA coatings are 155.7° and 161.4°, while the values of sliding angles, SAs, for both coatings are 4.0° and 1.0°, respectively. The corrosion resistance, chemical stability, and mechanical abrasion resistance of the Ni-G-SA coating were found to be greater than those of the Ni-SA coating.

Corrosion performance of a steel surface modified by a robust graphene-based superhydrophobic film with hierarchical roughness

Potentiostatic deposition of cobalt film and cobalt-graphene, Co-G, composite, followed by modification with low surface energy stearic acid (SA), was used to fabricate superhydrophobic films on a steel substrate successfully. A scanning electron microscope was used to analyze the surface morphology of the prepared superhydrophobic cobalt film modified by stearic acid, Co-SA, and the cobalt-graphene film modified by stearic acid, Co-G-SA. The findings show that both the fabricated films have micro-nanostructures. The Co-G-SA film shows a higher roughness due to the network structures of graphene and so exhibits higher superhydrophobicity. The Fourier transform infrared spectrophotometer, FTIR, results confirm the formation of Co-SA and Co-G-SA films on the steel surface. The wettability of the prepared films shows that they exhibit superhydrophobicity, where the Co-SA and Co-G-SA films have contact angles of 155° and 158°, respectively. The Potentiodynamic polarization results show that the value of the corrosion current density for steel coated with Co-SA (0.7094 µA) is lower than that of bare steel (0.1457 mA), while the coated steel with Co-G-SA film has the lowest value (0.1732 µA). The electrochemical impedance spectroscopy, EIS, results show that the charge transfer resistance for steel coated with Co-SA is 38 times that of bare steel, while steel coated with Co-SA is 57 times that of bare steel. Potentiodynamic polarization and EIS results show that the prepared Co-G-SA film superhydrophobic films exhibit higher corrosion resistance. Co-G-SA film has higher mechanical stability (maintains superhydrophobicity until 900 abrasion cycles), chemical stability (has superhydrophobicity in the pH range 1–13), and long-term stability (retains superhydrophobicity after 30 days in a 0.5 M NaCl solution) in 0.5 M NaCl solution.

Experimental and DFT studies of gadolinium decorated graphene oxide materials for their redox properties and as a corrosion inhibition barrier layer on Mg AZ13 alloy in a 3.5% NaCl environment

Magnesium alloys are broadly used worldwide in various applications; however, the serious disadvantage of these alloys are subject to corrosion and in aggressive/corrosive environments. A coating containing gadolinium-based composite materials can increase the alloy protection by strong electron transfer between the host alloy and the lanthanide-containing protective layer. This investigation aims to develop a Gd nanorod functionalised graphene oxide material as a corrosion inhibition barrier on the Mg alloy surface. The obtained functional materials were characterised by various spectroscopy techniques. The corrosion inhibition and composite material stability were studied by the electrochemical methods. The electrochemical stability was shown to increase with the applied current. The hydrogen evolution constantly increased and the corrosion inhibition significantly improved. Also, the computational studies of the material were performed, and their results support the experimental findings. Overall, the resultant composite material's corrosion resistance and cyclic stability are improved, and it could be used as a sodium-ion battery cathode material due to its high reversibility.

Experimental and computational studies of graphene oxide covalently functionalized by octylamine: electrochemical stability, hydrogen evolution, and corrosion inhibition of the AZ13 Mg alloy in 3.5% NaCl

Recently, carbon allotropes were shown to play a key role in energy harvesting and as hydrophobic coatings on metal alloys. We have designed octylamine-functionalized graphene oxide materials for energy harvesting and as an anti-corrosion coating for metal alloy protection in a 3.5% NaCl medium. The material has been characterized by different techniques to confirm the structure and composition of the modified graphene oxide sheet: FTIR spectroscopy, XRD, Raman spectroscopy, FESEM and TEM. The electrochemical stability and corrosion inhibition efficiency were studied by electrochemical methods. The electrochemical stability increased with an increase in the applied voltage up to 500 mV, and the corrosion inhibition efficiency was shown to be 73%. The coating stability studies showed a long stability time in the corrosion medium.

Octylamine-functionalized graphene oxide chemisorbed onto a Mg alloy surface by non-bonding electron.

Fabrication and characterization of a Fe3O4/polyvinylpyrrolidone (Fe3O4/PVP) nanocomposite as a coating for carbon steel in saline media

Corrosion of carbon steel (CS) is a security and financial concern for numerous industries involving oil, petroleum, and automotive industries.

Bifunctional coatings: coupling an organic adhesion promoter with an anticorrosion inorganic layer

In this work, a multifunctional non-toxic chromium free treatment is proposed. Hexavalent chromium, largely used for anticorrosion surface treatments of aluminum alloys in aeronautics, will soon be completely banned due to its high toxicity (European REACH regulation) and new solutions are required. Here, in a first step, a polymeric film was grafted at the aluminum surface by the surface induced reduction of a diazonium salt. In a second step, the grafted surface was submitted to an anodization treatment, forming a thick aluminum oxide layer protecting the underlying metal against corrosion. No change in the organic coating was detected after the second step of the process. This leads to a multilayer coating, which provides competitive results regarding both the adhesion of paint and corrosion protection.

Multifunctional Superwettable Material with Smart pH Responsiveness for Efficient and Controllable Oil/Water Separation and Emulsified Wastewater Purification

Developing multifunctional superwettable materials is highly demanded in the oil/water separation field but remains challenging due to the critical limitations of complex fabrication strategy and high cost. Herein, based on the cost-effective kaolin nanoparticles, we present a convenient and mild strategy for fabricating a smart superwettable material with multiple excellent performances, such as pH-responsive water wettability, self-cleaning property, favorable buoyancy, and air purification performance. By virtue of the dual rough surface structure and special chemical composition, the resultant material surface exhibits a superior pH-dependent wettability, which can be reversibly switched between superamphiphobicity and superhydrophilicity-superoleophobicity for many times in accordance with the pH value of the corresponding aqueous solution. As a result, the obtained superwettable material with reversible and controllable water wettability can be applied in efficient and continuous separation of multiple types of oil/water mixtures, especially the highly emulsified oil/water emulsions, via in situ or ex situ wettability change. To our knowledge, the smart material with the wetting property of superamphiphobicity that can be used for continuous emulsified wastewater purification has been rarely discussed in the emerging research works. In addition, the as-prepared material presents universal applicability to diversiform substrates and exhibits robust durability and stability against high-concentration salt solutions and rigorous mechanical abrasion. All of these above-mentioned advantages indicate that the as-prepared superwettable material will hold great potential in various practical applications, including oily wastewater remediation, smart aquatic device fabrication, liquid droplet manipulation, guiding liquid movement, and optimizing multiple operations in industrial fields.

B, Justin Thomas KR. Experimental and computational studies of a graphene oxide barrier layer covalently functionalized with amino acids on Mg AZ13 alloy in salt medium

Leucine functionalized graphene oxide chemisorbed on a 111 surface AZ13 magnesium alloy via edge functional groups.

Experimental and Theoretical Studies on Corrosion Inhibition of Niobium and Tantalum Surfaces by Carboxylated Graphene Oxide

The corrosion of two different metals, niobium and tantalum, in aqueous sulfuric acid solution has been studied in the presence and absence of carboxylated graphene oxide. Potentiodynamic measurements indicate that this nanomaterial inhibits corrosion due to its adsorption on the metal surfaces. The adsorbed layer of carboxylated graphene hinders two electrochemical reactions: the oxidation of the metal and the transport of metal ions from the metal to the solution but also hydrogen evolution reaction by acting as a protective barrier. The adsorption behavior at the molecular level of the carboxylated graphene oxide with respect to Nb, NbO, Ta, and TaO (111) surfaces is also investigated using Molecular Dynamic and Monte Carlo calculations.

Structural effect of different carbon nanomaterials on the corrosion protection of Ni–W alloy coatings in saline media

The equivalent circuit models used for the fitting of the EIS data of the Ni–W alloy and Ni–W carbon nanomaterial nanocomposite coatings in a corrosive solution of 3.5% NaCl.

B, Lal C. Praseodymium-decorated graphene oxide as a corrosion inhibitor in acidic media for the magnesium AZ31 alloy

In the present work, Pr-decorated graphene oxide was synthesized and tested as a corrosion barrier layer in acidic media for the magnesium AZ31 alloy. The morphology, composition and structure of Pr-decorated graphene oxide sheets were characterized via HRTEM, FESEM, Raman, XRD, DLS, UV and FTIR studies. The corrosion inhibition efficiency on the alloy surface was monitored via microstructural and electrochemical methods. The results indicate that Pr-decorated graphene oxide provides improved protection for the Mg AZ31 alloy compared to conventional epoxy coatings. The proposed mechanism arises from a combination of the barrier activities of the composite, GO + Pr, and the epoxy coating on the Mg alloy in acidic media.

The Mg alloys 111 surface is covered by the praseodymium decorated graphene oxide sheet, and (A) & (B) indicates ions diffusion control (C) indicates epoxy coating failure.

A simple route to surface functionalization of graphene nanosheets by benzoic acid and its application toward Pb(ii) sensing

Grafting of benzoic acid to graphene nanosheets for construction of a simple Pb(ii) sensor

Investigation of the size effect of graphene nano-platelets (GnPs) on the anti-corrosion performance of polyurethane/GnP composites

In this article, polyurethane/graphene nano-platelet (PU/GnP) composites were fabricated via planetary centrifugal mixer (PCM) and cast on polyethylene terephthalate (PET) and copper substrates. Four different grades of GnP are used to investigate the effect of GnP size on the anti-corrosion performance of the composites. Tafel, Nyquist, and Bode plots are used to quantify and compare the anti-corrosion performance of the composites, and these plots are obtained by electrochemical analysis. In addition to the anti-corrosion performance, mechanical properties and morphologies of the composites are analyzed. Various parameters indicating the anti-corrosion performance illustrate that smaller size of GnP in the composites shows higher anti-corrosion performance on copper substrate. The results show that the smaller size of GnP is not only uniformly dispersed within PU, but also offers a high surface area which helps construct an efficient filler pathway that suppresses the diffusion of a corrosive agent into the polymer matrix. Nevertheless, mechanical properties of the composites are partially improved. Essentially, this study demonstrates that the size of GnP plays a central role in determining the anti-corrosion performance of PU/GnP composites.

In this article, polyurethane/graphene nano-platelet (PU/GnP) composites were fabricated via planetary centrifugal mixer (PCM) and cast on polyethylene terephthalate (PET) and copper substrates.