Droplet Formation and Growth Mechanisms in Reaction-Induced Spontaneous Emulsification of 3-(Trimethoxysilyl) Propyl Methacrylate

Spontaneous emulsification of 3-(trimethoxysilyl) propyl methacrylate (TPM) can produce complex and active colloids, nanoparticles, or monodisperse Pickering emulsions. Despite the applicability of TPM in particle synthesis, the nucleation and growth mechanisms of TPM emulsions are still poorly understood. We investigate droplet formation and growth of TPM in aqueous solutions under quiescent conditions. Our results show that in the absence of stirring the mechanisms of diffusion and stranding likely drive the spontaneous emulsification of TPM through the formation of co-soluble species during hydrolysis. In addition, turbidity and dynamic light scattering experiments show that the pH modulates the growth mechanism. At pH 10.1, the droplets grow via Ostwald ripening, while at pH 11.5, the droplets grow via monomer addition. Adding surfactants [Tween, sodium dodecyl sulfate (SDS), or cetyltrimethylammonium bromide] leads to <100 nm droplets that are kinetically stable. The growth of Tween droplets occurs through addition of TPM species while the number density of droplets is kept constant. In addition, in the presence of the ionic surfactant SDS, electrostatic repulsion between the solubilized TPM species and SDS leads to a significant increase in the number density of droplets as well as additional nucleation events. Finally, imaging of the solubilization of TPM in capillaries shows that in the absence of a surfactant, TPM hydrolysis is likely the rate-limiting step for emulsification, whereas the presence of silica particles in the aqueous phase likely acts as a catalyst of TPM hydrolysis. Our experiments highlight the importance of diffusion and solubilization of TPM species in the aqueous phase in the nucleation and growth of droplets.

Advances of spontaneous emulsification and its important applications in enhanced oil recovery process

Emulsions, including oil-in-water (O/W) and water-in-oil (W/O) emulsions, can play important roles in both controlling reservoir conformance and displacing residual oil for enhanced oil recovery (EOR) projects. However, current methods, like high-shear mixing, high-pressure homogenizing, sonicators and others, often use lots of extra energy to prepare the emulsions with high costs but very low energy efficiency. In recent decades, spontaneous emulsification methods, which allow one to create micro- and nano-droplets with very low or even no mechanical energy input, have been launched as an overall less expensive and more efficient alternatives to current high extra energy methods. Herein, we primarily review the basic concepts on spontaneous emulsification, including mechanisms, methods and influenced parameters, which are relevant for fundamental applications for industrials. The spontaneity of the emulsification process is influenced by the following variables: surfactant structure, concentration and initial location, oil phase composition, addition of co-surfactant and non-aqueous solvent, as well as salinity and temperature. Then, we focus on the description of importance for emulsions in EOR processes from advances and categories to improving oil recovery mechanisms, including both sweep efficiency and displacement efficiency aspects. Finally, we systematically address the applications and outlooks based on the use of spontaneous emulsification in the practical oil reservoirs for EOR processes, in which conventional, heavy, high-temperature, high-salinity and low-permeability oil reservoirs, as well as wastewater treatments after EOR processes are involved.