Review on the recent development of durable superhydrophobic materials for practical applications

Enhancing flame retardancy and multi-functionalization of environmentally friendly cotton fabrics with a polydimethylsiloxane-based polyurethane

Phosphorus-containing flame retardants are prone to result in the buildup of biotoxins, while halogen flame retardants easily lead to hazardous gases. Therefore, it is crucial to develop a multifunctional flame-retardant cotton fabric without phosphorus and halogen. Herein, single-ended hydroxy-terminated polydimethylsiloxane (PDMS-ID) was synthesized through single-ended hydrosilicone oil and 1,4-butanediol, followed by the preparation of a waterborne polyurethane (RWPU) containing side chain polydimethylsiloxane through the reaction of PDMS-ID with isocyanate prepolymer. Characterization data shows that its particle size distribution is relatively dispersed while maintaining good emulsification performance. Based on this, a halogen-free and phosphorus-free multifunctional flame retardant cotton fabric (COF-BBN@RWPU) was successfully prepared through treatment with boric acid/borax/3-aminopropyltriethoxysilane solution and subsequent RWPU encapsulation. In vertical flammability test (VFT), COF-BBN@RWPU has a char length of 57 mm and a limiting oxygen index (LOI) of 42.3 % with a 11 % weight gain while pure cotton was burned through with a LOI of 18.0 %. In addition, the total heat release and total smoke release of COF-BBN@RWPU decreased by 80.0 % and 47.2 %, compared with pure cotton. Additionally, COF-BBN@RWPU can achieve a maximum contact angle of 140.1° with an oil-water separation rate of 98.4 %. This study presents an eco-friendly approach to achieving the multifunctionality of cellulose fabrics.

Deriving Superhydrophobicity Directly and Solely from Molecules: A Facile and Emerging Approach

Nature-inspired superhydrophobic surfaces have gained significant attention due to their various potential applications. Artificial superhydrophobic surfaces were fabricated through co-optimization of topography and low-surface-energy chemistry. In the conventional approach, artificial superhydrophobic surfaces are developed through associating mostly polymer, metal, alloys, nanoparticles, microparticles, etc. and commonly encounter several challenges related to scalability, durability, and complex fabrication processes. In response to these challenges, molecule-based approaches have emerged as a promising alternative, providing several advantages such as prolonged shelf life of depositing solution, higher solvent compatibility, and a simple fabrication process. In this Perspective, we have provided a concise overview of traditional and molecule-based approaches to fabricating superhydrophobic surfaces, highlighting recent advancements and challenges. We have discussed various molecule-based strategies for tailoring water wettability, customizing mechanical properties, developing substrate-independent coatings, prolonging the shelf life of deposition solutions, and so on. Here, we have illustrated the potential of molecule-based approaches in overcoming existing limitations and its importance to diverse and prospective practical applications.

Multifunctional microwave absorption materials: construction strategies and functional applications

The widespread adoption of wireless communication technology, especially with the introduction of artificial intelligence and the Internet of Things, has greatly improved our quality of life. However, this progress has led to increased electromagnetic (EM) interference and pollution issues. The development of advanced microwave absorbing materials (MAMs) is one of the most feasible solutions to solve these problems, and has therefore received widespread attention. However, MAMs still face many limitations in practical applications and are not yet widely used. This paper presents a comprehensive review of the current status and future prospects of MAMs, and identifies the various challenges from practical application scenarios. Furthermore, strategies and principles for the construction of multifunctional MAMs are discussed in order to address the possible problems that are faced. This article also presents the potential applications of MAMs in other fields including environmental science, energy conversion, and medicine. Finally, an analysis of the potential outcomes and future challenges of multifunctional MAMs are presented.

Nano-silica modified with silane and fluorinated chemicals to prepare a superhydrophobic coating for enhancing self-cleaning performance

Superhydrophobic coatings with excellent self-cleaning performance have attracted significant concerns from researchers. Although various superhydrophobic coatings with prominent superhydrophobic properties have been fabricated, most developed coatings are still inadequate in pipeline scale inhibition applications. In this work, nano-silica (nano-SiO2) was modified by silane coupling of vinyltriethoxysilane (VETS) and 1H, 1H, 2H, 2H-perfluorooctyltriethoxysilane (PFTS) to prepare a superhydrophobic coating. Organosilicon of PFTS and VETS was grafted onto the surface of SiO2 for preparing the superhydrophobic coating with low surface energy, and the superhydrophobic coating was cured via poly(vinylidene fluoride) (PVDF). The results showed that the contact angle of the prepared silica-based superhydrophobic coating, denoted as VETS-PFTS@SiO2/PVDF, is 159.2°, exhibiting outstanding superhydrophobicity performance. Furthermore, the superhydrophobicity coating also showed satisfactory durability performance in 200 g load wear test after 50 cycles. Importantly, the superhydrophobic coating displayed promising mechanical durability, chemical stability performance, as well as maintained excellent superhydrophobic properties after being placed in water for 3 weeks, indicating the potential for long-term utilization. In the simulated scale inhibition test, it was found that the synthesized coating can also significantly decrease the deposition rate of CaCO3 and successfully enhance its scale inhibition performance.

Fabrication of bulk superhydrophobic wood by grafting porous poly(divinylbenzene) to wood structure using isocyanatoethyl methacrylate

Superhydrophobic treatment of wood can effectively reduce the interaction between wood and moisture, avoiding deformation, cracking, mould, and other defects caused by water absorption, which can extend the service life of wood and broaden the application field. Currently, the poor abrasion resistance of superhydrophobic wood is a crucial problem limiting its widespread application, and the preparation of superhydrophobic wood with robustness, abrasion resistance, and chemical resistance remains a huge challenge. In this work, robust bulk superhydrophobic wood with excellent abrasion resistance and chemical durability was fabricated by synthesizing porous poly(divinylbenzene) in wood cell cavities using graft copolymerization and solvothermal methods. The contact angles and rolling angles on the superhydrophobic wood surface were approximately 156° and 3°, respectively. Superhydrophobicity was carried through the entire structure of the wood. Even after severe damage by abrasion and sawing, as well as tests with organic solvents and harsh environments, the superhydrophobic properties of wood remained stable. Meanwhile, the superhydrophobic wood exhibited great self-cleaning and antifouling properties. In addition, the water uptake and dimensional stability of the wood were significantly improved. This work developed a simple, efficient, and durable strategy for the fabrication of superhydrophobic wood with robustness, abrasion resistance, and chemical resistance, which was expected to be applied to the wood industry to achieve the high-value applications of wood products and extend their service life.

Superhydrophobic Non-Metallic Surfaces with Multiscale Nano/Micro-Structure: Fabrication and Application

Multiscale nano/micro-structured surfaces with superhydrophobicity are abundantly observed in nature such as lotus leaves, rose petals and butterfly wings, where microstructures typically reinforce mechanical stability, while nanostructures predominantly govern wettability. To emulate such hierarchical structures in nature, various methods have been widely applied in the past few decades to the manufacture of multiscale structures which can be applied to functionalities ranging from anti-icing and water-oil separation to self-cleaning. In this review, we highlight recent advances in nano/micro-structured superhydrophobic surfaces, with particular focus on non-metallic materials as they are widely used in daily life due to their lightweight, abrasion resistance and ease of processing properties. This review is organized into three sections. First, fabrication methods of multiscale hierarchical structures are introduced with their strengths and weaknesses. Second, four main application areas of anti-icing, water-oil separation, anti-fog and self-cleaning are overviewed by assessing how and why multiscale structures need to be incorporated to carry out their performances. Finally, future directions and challenges for nano/micro-structured surfaces are presented.

Selective Adsorbent Design with Multifunctional Surfaces: Innovating Solutions for Heterogeneous Catalysis in Water

Heterogeneous catalytic systems with water as the solvent often have the disadvantage of cross-contamination, while concerns about the purification and workup of the aqueous phase after reactions are rare in the lab or industry. In this context, designing and developing the functional selective solid adsorbent and revealing the adsorption mechanism can provide a new strategy and guidelines for constructing supported heterogeneous catalysts to address these issues. Herein, we report the stable composite adsorbent (Fe/ATP@PPy: magnetic Fe3O4/attapulgite with the polypyrrole shell) that features an integrated multifunctional surface, which can effectively tune the selective adsorption processes for Cu2+, Co2+, and Ni2+ ions and nitrobenzene via the cooperative chemisorption/physisorption in an aqueous system. The adsorption experiments showed that Fe/ATP@PPy displayed significantly higher adsorption selectivity for Ni2+ than Cu2+ and Co2+ ions, especially which exhibited an approximate 100.00% removal for both Ni2+ ions and nitrobenzene in the mixture system with a low concentration. Furthermore, combined tracking adsorption of Ni2+ ions and X-ray photoelectron spectroscopy characterization confirmed that the effective adsorption occurs via ion transfer coordination; the pathway was further validated at the molecular level through theoretical modeling. In addition, the selective adsorption mechanism was proposed based on the adsorption experiment, characterization, and the corresponding density functional theory calculation.

Durable superhydrophobic surface in wearable sensors: From nature to application

The current generation of wearable sensors often experiences signal interference and external corrosion, leading to device degradation and failure. To address these challenges, the biomimetic superhydrophobic approach has been developed, which offers self-cleaning, low adhesion, corrosion resistance, anti-interference, and other properties. Such surfaces possess hierarchical nanostructures and low surface energy, resulting in a smaller contact area with the skin or external environment. Liquid droplets can even become suspended outside the flexible electronics, reducing the risk of pollution and signal interference, which contributes to the long-term stability of the device in complex environments. Additionally, the coupling of superhydrophobic surfaces and flexible electronics can potentially enhance the device performance due to their large specific surface area and low surface energy. However, the fragility of layered textures in various scenarios and the lack of standardized evaluation and testing methods limit the industrial production of superhydrophobic wearable sensors. This review provides an overview of recent research on superhydrophobic flexible wearable sensors, including the fabrication methodology, evaluation, and specific application targets. The processing, performance, and characteristics of superhydrophobic surfaces are discussed, as well as the working mechanisms and potential challenges of superhydrophobic flexible electronics. Moreover, evaluation strategies for application-oriented superhydrophobic surfaces are presented.

Silica-Based Superhydrophobic and Superoleophilic Cotton Fabric with Enhanced Self-Cleaning Properties for Oil-Water Separation and Methylene Blue Degradation

Superhydrophobic textiles with multifunctional characteristics are highly desired and have attracted tremendous research attention. This research employs a simple dip-coating method to obtain a fluorine-free silica-based superhydrophobic and superoleophilic cotton fabric. Pristine cotton fabric is coated with SiO2 nanoparticles and octadecylamine. SiO2 nanoparticles are anchored on the cotton fabric to increase surface roughness, and octadecyl amine lowers the surface energy, turning the hydrophilic cotton fabric into superhydrophobic. The designed cotton fabric exhibits a water contact angle of 159° and a sliding angle of 7°. The prepared cotton fabric is characterized by attenuated total reflectance-fourier transform infrared spectroscopy, X-ray diffraction, atomic force microscopy, scanning electron microscopy, and energy-dispersive X-ray spectroscopy. In addition, the coated fabric reveals excellent features, including mechanical and chemical stability, superhydrophobicity, superoleophilicity, and the self-cleaning ability. SiO2 nanoparticles and octadecylamine-coated cotton fabric demonstrate exceptional oil-water separation and wastewater remediation performance by degrading the methylene blue solution up to 89% under visible light. The oil-water separation ability is tested against five different oils with more than 90% separation efficiency. This strategy has the advantages of low-cost precursors, a simple and scalable coating method, enhanced superhydrophobicity and superoleophilicity, self-cleaning ability, efficient oil-water separation, and exceptional wastewater remediation performance.

Transparent anti-fingerprint glass surfaces: comprehensive insights into theory, design, and prospects

With the advancement of information technology, touch-operated devices such as smartphones, tablets, and computers have become ubiquitous, reshaping our interaction with technology. Transparent surfaces, pivotal in the display industry, architecture, and household appliances, are prone to contamination from fingerprints, grease, and dust. Such contaminants compromise the cleanliness, aesthetic appeal, hygiene of the glass, and the overall user visual experience. As a result, fingerprint prevention has gained prominence in related research domains. This article delves into the primary characteristics of fingerprints and elucidates the fundamental mechanisms and components behind their formation. We then explore the essential properties, classifications, and theoretical foundations of anti-fingerprint surfaces. The paper concludes with a comprehensive review of recent advancements and challenges in transparent superlyophobic fingerprint-resistant surfaces, projecting future trajectories for transparent fingerprint-resistant glass surfaces.

A self-standing superhydrophobic material formed by the self-assembly of an individual amino acid

HYPOTHESIS

There is a growing interest in designing superhydrophobic materials for many applications including self-clean surfaces, separation systems, and antifouling solutions. Peptides and amino acids offer attractive building blocks for these materials since they are biocompatible and biodegradable and can self-assemble into complex ordered structures.

EXPERIMENTS AND SIMULATIONS

We designed a self-standing superhydrophobic material through the self-assembly of an individual functionalized aromatic amino acid, Cbz-Phe(4F). The self-assembly of Cbz-Phe(4F) was investigated by experimental and computational methods. Moreover, when drop-casted three times on a solid support, it formed a self-standing superhydrophobic material. The mechanical properties and chemical stability of this self-standing superhydrophobic material were demonstrated.

FINDINGS

The designed Cbz-Phe(4F) self-assembled into fibrous structures in solution. Molecular dynamics (MD) simulations revealed that the fibrous backbone of Cbz-Phe(4F) aggregations was stabilized through hydrogen bonds, whereas the isotropic growth of the aggregates was driven by hydrophobic interactions. Importantly, when drop-casted three times on a solid support, it formed a self-standing superhydrophobic material. Moreover, this material had a high mechanical strength, with a Young's modulus of 53 GPa, resistance to enzymatic degradation, and thermal stability up to 200 ℃. This study provides a simple strategy to generate smart and functional materials by the simple self-assembly of functional individual amino acids.

Engineered Nanocomposite Coatings: From Water-Soluble Polymer to Advanced Hydrophobic Performances

In this work, a water-soluble (hydrophilic) polymer was used to form a hydrophobic coating on silicon substrates (Si) in a two-step process comprising (i) the transformation of the polymer into an insoluble material and (ii) the structuring of this coating at nanometric and micrometric scales to achieve the desired hydrophobic behavior. Polyvinylpyrrolidone (PVP), a water-soluble commodity polymer, was crosslinked using benzophenone and UV irradiation to produce a water-insoluble PVP coating. The nanometric scale roughness of the coating was achieved by the addition of silica nanoparticles (NPs) in the coating. The micrometric scale roughness was achieved by forming vertical pillars of PVP/NP coating. To prepare these pillars, a perforated polystyrene (PS) template was filled with a PVP/NP suspension. Micrometer scale vertical pillars of PVP/silica NPs were produced by this method, which allowed us to tune the wettability of the surface, by combining the micrometric scale roughness of the pillars to the nanometric scale roughness provided by the nanoparticles at the surface. By adjusting the various experimental parameters, a hydrophobic PVP coating was prepared with a water contact angle of 110°, resulting in an improvement of more than 80% compared to the bare flat film with an equal amount of nanoparticles. This study paves the way for the development of a more simplified experimental approach, relying on a blend of polymers containing PVP and NPs, to form the micro/nano-structured PVP pillars directly after the deposition step and the selective etching of the sacrificial major phase.

Robust PVA/GO@MOF membrane with fast photothermal self-cleaning property for oily wastewater purification

The poor mechanical durability and weak fouling resistance of oil/water separation membranes severely restrict their applications in industry. Herein, a robust PVA/GO@MOF membrane with fast photothermal self-cleaning capability was developed through facile chemical crosslinking and suction-filtration strategies. Attributed to the powerful underwater superoleophobicity, the PVA/GO@MOF membrane exhibited extraordinary anti-oil adhesion even for high-viscosity crude oil and continuous crude oil emulsion purification capability with stable flux (1020 L m-2 h-1 bar-1) and exceptional efficiency (> 99.3%) even after 60 min. Most importantly, in comparison to reported photocatalytic self-cleaning oil/water separation membranes, the PVA/GO@MOF membrane can degrade organic contaminants more rapidly with a higher degradation rate (99.9%) in 50 min due to the superior photothermal conversion capacity. The synergistic photothermal and photocatalytic effects significantly enhanced photodegradation efficiency, which created opportunities for in-depth treatment of complex oily wastewater. Besides, the obtained membrane displayed excellent chemical and mechanical durability with underwater oil contact angle (UWOCA) above 150° even in harsh environments, such as corrosive solutions, UV irradiation, ultrasound treatment, abrasion experiment and bending test. Therefore, the developed PVA/GO@MOF membrane with robust durability and fast photocatalytic self-cleaning property is highly expected to purify oily wastewater and degrade organic pollutants.

Light-Propelled Super-Hydrophobic Sponge Motor and its Application in Oil-Water Separation

Self-propelled separation materials, that is, motor, are one of the keys to realizing smart oil-water separation. Although three-dimensional sponges such as commercial melamine sponge (MS) exhibit excellent oil-water separation ability, they cannot move by themselves on water. Aiming at solving this problem, a polydimethylsiloxane (PDMS) and molybdenum disulfide (MoS2) modified MS motor (PDMS@MS/MoS2) with an asymmetric multilayer structure was prepared, in which the photothermal layer MoS2 provided the propelling force for the motor under infrared light irradiation, and the middle layer PDMS was used as the superhydrophobic modified agent and adhesive agent between commercial MS and MoS2 powder. PDMS coated MS (PDMS@MS) as the superhydrophobic layer showed good superhydrophobic ability (153.1°) and oil-water separation capacity (52.33 g/g to liquid paraffin). Furthermore, the introduction of MoS2 made the speed of the sponge motor reach 8.27 mm s-1 with a removal quantity of 12.20 g/g for cyclohexane. After recycling 8 times, the contact angle, cyclohexane capturing amount, and average velocity of the motor were 150.3°, 11.40 g/g, and 8.41 mm/s, respectively. Meanwhile, PDMS@MS/MoS2 kept a similar light-propelling velocity (∼8 mm) at different pH values and in simulated seawater, demonstrating that the light-propelling motor possessed a good cycle and practical performance, which provides a possibility for the directional light propulsion of a sponge motor in oil-water separation.

Construction of Multifunctional Hierarchical Biofilms for Highly Sensitive and Weather-Resistant Fire Warning

Multifunctional biofilms with early fire-warning capabilities are highly necessary for various indoor and outdoor applications, but a rational design of intelligent fire alarm films with strong weather resistance remains a major challenge. Herein, a multiscale hierarchical biofilm based on lignocellulose nanofibrils (LCNFs), carbon nanotubes (CNTs) and TiO2 was developed through a vacuum-assisted alternate self-assembly and dipping method. Then, an early fire-warning system that changes from an insulating state to a conductive one was designed, relying on the rapid carbonization of LCNFs together with the unique electronic excitation characteristics of TiO2. Typically, the L-CNT-TiO2 film exhibited an ultrasensitive fire-response signal of ~0.30 s and a long-term warning time of ~1238 s when a fire disaster was about to occur, demonstrating a reliable fire-alarm performance and promising flame-resistance ability. More importantly, the L-CNT-TiO2 biofilm also possessed a water contact angle (WCA) of 166 ± 1° and an ultraviolet protection factor (UPF) as high as 2000, resulting in excellent superhydrophobicity, antifouling, self-cleaning as well as incredible anti-ultraviolet (UV) capabilities. This work offers an innovative strategy for developing advanced intelligent films for fire safety and prevention applications, which holds great promise for the field of building materials.

One Droplet toward Efficient Alcohol Detection Using Femtosecond Laser Textured Micro/Nanostructured Surface with Superwettability

Alcohol with different concentrations is commonly used in food, industry, and medicine fields all over the world. However, current methods for detecting alcohol concentration are restricted to large sample consumption, additional senergy consuming, or complex operations. Here, inspired by superwettability of lotus leaves, a superhydrophobic and superorganophilic surface is designed on the polydimethylsiloxane (PDMS) for one droplet efficient alcohol detection, which is prepared via femtosecond laser direct writing technology. Meanwhile, the contact angles of droplets with various alcohol concentrations on the laser-treated PDMS (LTP) surface are different. Based on the above characteristic, alcohol concentration through contact angle measurement without any external energy is directly detected, which is simple and efficient. Furthermore, it is worth noting that the LTP surface remains stable wettability after 1000 water-ethanol cycles and 300 days tests in air, indicating strong surface repeatability and stability. Significantly, the LTP surface has a broad potential application in one droplet detecting alcohol concentration, fake or genuine wine, and alcohol molecules. This work provides a new strategy to fabricate a superwetting surface for efficient one droplet alcohol detection.

Stearic Acid and CeO2 Nanoparticles Co-functionalized Cotton Fabric with Enhanced UV-Block, Self-Cleaning, Water-Repellent, and Antibacterial Properties

Superhydrophobic cotton fabrics with multifunctional features are highly desired in domestic and outdoor applications. However, the short coating longevity and hazardous reagents significantly reduce their commercial-scale applications. Herein, we introduce CeO2 nanoparticles and stearic acid (SA) to develop a fluorine-free, durable superhydrophobic cotton fabric that mimics the lotus effect. The pristine cotton fabric is treated with APTES-functionalized CeO2 nanoparticles by immersion followed by a dip and drying treatment with a 2% myristic acid solution. This sequential process creates a stable superhydrophobic cotton fabric (SA/CeO2-cotton fabric) with a water contact angle of 158° and a water sliding angle of 5°. The results are attributed to the combined effect of CeO2 nanoparticles and stearic acid that enhances surface roughness and reduces surface sorption energy. APTES facilitates the durable attachment of CeO2 nanoparticles and stearic acid to the cotton fabric. The modified cotton fabric is characterized by advanced analytical tools, demonstrating enhanced superhydrophobicity, self-cleaning, and antiwater absorption properties. Additionally, it exhibits remarkable UV-blocking (UPF 542) and antibacterial properties. The designed superhydrophobic cotton fabric unveils good mechanical, thermal, and chemical durability. The proposed strategy is simple, green, and economical and can be used commercially for functional fabric preparation.

Solid-like Slippery Surface with Excellent Comprehensive Performance

Slippery surfaces with outstanding slippery performances have shown application prospects in various fields, including anti-icing, antifouling, droplet transportation, and fog collection. However, practical application of the existing slippery surfaces is limited by lubricating oil loss, low water-slippery ability, low surface robustness, complex processes, and high costs. To overcome these limitations, we propose a facile, low-cost method to create a solid-like slippery Al surface (SSS-Al) by mixing hydrophobic nano-ceramic coating, silicone oil, and nano-SiO₂, which shows excellent comprehensive performance. The SSS-Al shows exceptional water-slippery ability with a sliding angle of 5° and antifouling ability. Durability and chemical stability tests confirm the high surface durability and chemical stability of SSS-Al. Furthermore, SSS-Al exhibits anti-icing performance, fog collection ability, and electrochemical corrosion resistance, as well as demonstrates remarkable application prospects in important fields such as aerospace and shipbuilding.

Research Progress of Superhydrophobic Materials in the Field of Anti-/De-Icing and Their Preparation: A Review

Accumulated ice has brought much damage to engineering and people's lives. The accumulation of ice can affect the flight safety of aircraft and lead to the failure of cables and power generation blades; it can even cause damage to human life. Traditional anti-icing and de-icing strategies have many disadvantages such as high energy consumption, low efficiency, or pollution of the environment. Therefore, inspired by animal communities, researchers have developed new passive anti-icing materials such as superhydrophobic material. In this paper, the solid surface wetting phenomenon and superhydrophobic anti-icing and de-icing mechanism were introduced. The methods of fabrication of superhydrophobic surfaces were summarized. The research progress of wear-resistant superhydrophobic coatings, self-healing/self-repairing superhydrophobic coatings, photothermal superhydrophobic coatings, and electrothermal superhydrophobic coatings in the field of anti-icing and de-icing was reviewed. The current problems and challenges were analyzed, and the development trend of superhydrophobic materials was also prospected in the field of anti-icing and de-icing. The practicality of current superhydrophobic materials should continue to be explored in depth.

Azeotropic Binary Solvent System Containing Nonfluorinated Polymer-Grafted Silica Nanoparticles for the Fabrication of a Superhydrophobic Surface

This study describes a method for fabricating a superhydrophobic surface on glass via a colloidal deposition technique based on solvent evaporation-induced aggregation. Silica nanoparticles with a low grafting density of long-chain poly(cyclohexyl methacrylate) (PCH) were dispersed in a binary solvent system consisting of tetrahydrofuran (THF) and methanol (MeOH) with an azeotropic point and the nonfluorinated and hydrophobic PCHMA having a solubility parameter similar to that of THF. In the early stages of evaporation, the binary mixtures tend to induce the aggregation of PCH-NP due to the azeotropic point of the solvent components, leading to the formation of surface structures ranging from smooth to rough on the substrate. By adjusting the initial ratio of the binary solvents, a superhydrophobic coating with a water contact angle of 154 ± 2° and a sliding angle of less than 10° was achieved at a THF content of 60 wt %. This facile approach using azeotropes successfully shows that changes in the solvent composition of the binary solvent system during evaporation can be used to prepare superhydrophobic coatings with well-controlled surface structures.

Constructing a highly tough, durable, and renewable flexible filter by epitaxial growth of a glass fiber fabric for high flux and superefficient oil-water separation

The separation and purification of complex and stable stubborn oily sewage is extremely challenging. To respond to this challenge, we developed a powerful flexible filter with ultrahigh strength, durability, flux, separation efficiency, and a multiobjective separation function based on a universal epitaxial growth process of glass fiber fabric (Gf). The underwater oil contact angle (UOCA) of the silicate@Gf (MgSi@Gf) filter is 156.3°, so it can achieve both an ultrahigh permeation flux (5632.7 L·m^-2·h^-1) and oil-water separation efficiency (99.5%) under gravity (≈ 1 kPa) in purifying surfactant-stabilized emulsions, actual industrial oily sewage and mechanical cold rolling emulsions. The filter with a high tensile strength (66.5 MPa) and oil invasion pressure (4626 Pa) can withstand the impact of much sewage or intense water flow. The filter can tolerate extreme conditions and can maintain high separation performance in acid or alkaline (pH 1-13), high or low temperature (100 °C, 200 °C, -18 °C) conditions or natural salty waters such as seawater. The filter can remove methylene blue (MB) dye (99.8%) by filtration, and can be repeatedly and easily reconstructed (renewable advantage). The filter shows great potential for efficiently eliminating the hazards of contaminants in actual oily sewage and thus protect human health.

Robust Superhydrophobic PDMS@SiO2@UiO66-OSiR Sponge for Efficient Water-in-Oil Emulsion Separation

A major challenge in oil/water separation is the processing of surfactant-stabilized emulsions from the water medium. One of the feasible schemes of emulsion separation is the porous melamine sponge coupled with functional particles. Here, we proposed a novel superhydrophobic metal-organic framework (MOF)-based sponge for water-in-oil emulsion separation. The porous melamine sponge was combined with poly(dimethylsiloxane) (PDMS)-coated hydrophobic SiO₂ and UiO66-OSiR particles were prepared for demulsification via the one-step dipping method for the first time. The PDMS@SiO₂@UiO66-OSiR sponge revealed excellent superhydrophobicity at a water contact angle of 160.7° and superlipophilicity at an oil contact angle of 0°. Compared with the pristine melamine sponge, the size-controllable PDMS@SiO₂@UiO66-OSiR sponge could separate stabilized water-in-oil emulsions with ultrahigh separation efficiency (>98.64%) and high flux (e.g., 970 L·m^-2·h^-1). Meanwhile, the PDMS@SiO₂@UiO66-OSiR sponge exhibited superior durability and mechanical reusability. Under harsh conditions such as strong acid and alkali, organic solvent corrosion, etc., all water contact angles of the PDMS@SiO₂@UiO66-OSiR sponge were over 152°. Furthermore, the stress decreased by 5% when the sponge was subjected to 10 loading/unloading compression cycles at a constant strain of 60%. These results demonstrate that the PDMS@SiO₂@UiO66-OSiR sponge can efficiently separate water-in-oil emulsions through its adjustable porous structure coupled with demulsification and hydrophobic particles. This study provides a step forward in developing a feasible strategy for the MOF-based sponge for emulsion separation.

Sustainable Secondary-Raw Materials, Natural Substances and Eco-Friendly Nanomaterial-Based Approaches for Improved Surface Performances: An Overview of What They Are and How They Work

To meet modern society’s requirements for sustainability and environmental protection, innovative and smart surface coatings are continually being developed to improve or impart surface functional qualities and protective features. These needs regard numerous different sectors, such as cultural heritage, building, naval, automotive, environmental remediation and textiles. In this regard, researchers and nanotechnology are therefore mostly devoted to the development of new and smart nanostructured finishings and coatings featuring different implemented properties, such as anti-vegetative or antibacterial, hydrophobic, anti-stain, fire retardant, controlled release of drugs, detection of molecules and mechanical resistance. A variety of chemical synthesis techniques are usually employed to obtain novel nanostructured materials based on the use of an appropriate polymeric matrix in combination with either functional doping molecules or blended polymers, as well as multicomponent functional precursors and nanofillers. Further efforts are being made, as described in this review, to carry out green and eco-friendly synthetic protocols, such as sol–gel synthesis, starting from bio-based, natural or waste substances, in order to produce more sustainable (multi)functional hybrid or nanocomposite coatings, with a focus on their life cycle in accordance with the circular economy principles.

Bio-inspired and metal-derived superwetting surfaces: Function, stability and applications

Due to their exceptional anti-icing, anti-corrosion, and anti-drag qualities, biomimetic metal-derived superwetting surfaces, which are widely employed in the aerospace, automotive, electronic, and biomedical industries, have raised significant concern. However, further applications in other domains have been hampered by the poor mechanical and chemical durability of superwetting metallic surfaces, which can result in metal fatigue and corrosion. The potential for anti-corrosion, anti-contamination, anti-icing, oil/water separation, and oil transportation on surfaces with superwettability has increased in recent years due to the advancement of research in biomimetic superwetting interface theory and practice. Recent developments in functionalized biomimetic metal-derived superwetting surfaces were summarized in this paper. Firstly, a detailed presentation of biomimetic metal-derived superwetting surfaces with unique capabilities was made. The problems with the long-term mechanical and chemical stability of biomimetic metal-derived superwetting surfaces were then examined, along with potential solutions. Finally, in an effort to generate fresh concepts for the study of biomimetic metal-derived superwetting surfaces, the applications of superwetting metallic surfaces in various domains were discussed in depth. The future direction of biomimetic metal-derived superwetting surfaces was also addressed.

Recent advances of slippery liquid-infused porous surfaces with anti-corrosion

Metal materials are susceptible to the influence of environmental media, and chemical or electrochemical multiphase reactions occur on the metal surface, resulting in the corrosion of metal materials, which can directly damage the geometry and reduce the physical properties of metal materials. This corrosion damage can seriously affect the long-term use of metal materials in marine equipment and the aerospace industry, and other fields. Inspired by the special microstructure and slippery properties of natural nepenthes intine, researchers have prepared slippery liquid-infused porous surfaces (SLIPS) with a stable continuous lubricant layer by injecting low-surface-energy lubricants into a substrate with a micro/nano-porous structure. This surface has excellent hydrophobicity, low friction, non-adhesiveness, and self-healing properties. The broad application prospects of SLIPS in the fields of anti-corrosion, anti-icing, anti-bacteria, and anti-fouling have made it a hot research topic directing the study of biomimetic materials at present. However, SLIPS are susceptible to environmental shear forces, such as ocean flow or extraneous fluids, resulting in destruction of the porous structure and loss of surface lubricant, thereby depriving SLIPS of the ability to protect metals from corrosion. Therefore, it is important for metal corrosion protection to find ways to improve the stability and extend the service life of SLIPS. Over the last several years, research into and development of SLIPS have come a long way. Herein, a summary of available reports on SLIPS is given in terms of design principles and their performance characteristics, the construction of rough/porous substrate structures, the choice of low-surface-energy modifiers and lubricants, and lubricant infusion methods. Ways of constructing different substrate structures and the characteristics, advantages, and disadvantages of choosing various modifiers and lubricants to prepare the surface are compared. Finally, a comprehensive summary and outlook of SLIPS with anti-corrosion properties are provided. We are convinced that a comprehensive review of SLIPS will provide important guidance and strong reference for the design and preparation of green and economical SLIPS with anti-corrosion capabilities in the future.

Recent Advances on the Abrasion Resistance Enhancements and Applications of Superhydrophobic Materials

Researches on superhydrophobicity have been overwhelming and have shown great advantages in various fields. However, the abrasion resistance of superhydrophobic structures was usually poor, and they were easily damaged by external force or harsh environment, which greatly limited the applications of superhydrophobic surfaces. Much attention has been paid to improving the abrasion resistance of superhydrophobic materials by researchers. In this review, aimed at the advances on improving the abrasion resistance of superhydrophobic surfaces, it was summarized and compared three enhancement strategies including the reasonably design of micro-nano structures, the adoption of adhesives, and the preparation of self-healing surface. Finally, the applications of typical superhydrophobic materials with abrasion resistance were reviewed in various fields. In order to broaden the application fields of superhydrophobic materials, the abarasion resistance should be further improved. Therefore, we proposed the ideas for the future development of superhydrophobic materials with higher abrasion resistance. We hope that this review will provide a new approach to the preparation and development of stable superhydrophobic surfaces with higher abrasion resistance.

A critical review on robust self-cleaning properties of lotus leaf

The robust self-cleaning of a lotus leaf is the most classic and powerful phenomenon in nature, whose hybrid papillae and biological wax guarantee its functions. The stability of the lotus leaf surface function is determined by its overall structural design, and is also the fundamental reason for its long-term survival in the natural environment. In fact, the durability of lotus leaf surface function is facilitated by the coordination of many factors which is why it is challenging to be investigated using bionic technology. In this review, we comprehensively examined the synergistic effects of flexible characteristics, surface topography, hollow interlayers, leaf shape, and bent petioles on the structural stability of the lotus leaf surface. The key significance of these factors is in transferring the stress and strain on the surface downwards, reducing the load on the surface, improving the durability of the self-cleaning function, and ultimately ensuring respiration and photosynthesis of leaves in the natural environment. This comprehensive scrutiny offers a novel classical bionic scheme for enhancing the structural stability of a surface, which has potential for applications in deepwater self-cleaning, anti-drag, anti-icing, thermal insulation, and mechanical enhancement of membranes and buildings.

Secured Nanosynthesis-Deposition Aerosol Process for Composite Thin Films Incorporating Highly Dispersed Nanoparticles

Application of nanocomposites in daily life requires not only small nanoparticles (NPs) well dispersed in a matrix, but also a manufacturing process that is mindful of the operator and the environment. Avoiding any exposure to NPs is one such way, and direct liquid reaction-injection (DLRI) aims to fulfill this need. DLRI is based on the controlled in situ synthesis of NPs from the decomposition of suitable organometallic precursors in conditions that are compatible with a pulsed injection mode of an aerosol into a downstream process. Coupled with low-pressure plasma, DLRI produces nanocomposite with homogeneously well-dispersed small nanoparticles that in the particular case of ZnO-DLC nanocomposite exhibit unique properties. DLRI favorably compares with the direct liquid injection of ex situ formed NPs. The exothermic hydrolysis reaction of the organometallic precursor at the droplet-gas interface leads to the injection of small and highly dispersed NPs and, consequently, the deposition of fine and controlled distribution in the nanocomposite. The scope of DLRI nanosynthesis has been extended to several metal oxides such as zinc, tin, tungsten, and copper to generalize the concept. Hence, DLRI is an attractive method to synthesize, inject, and deposit nanoparticles and meets the prevention and atom economy requirements of green chemistry.

Fabrication of Superhydrophobic and Light-Absorbing Polyester Fabric Based on Caffeic Acid

Caffeic acid (CA) was treated on the surface of polyester fabric (PET), and Fe²⁺ was used as an intermediate to form chelates with CA to increase the roughness of the polyester surface. With the addition of n-octadecyl mercaptan (SH), the mercapto group reacted with the carbon-carbon double bond of CA on the PET surface through enol click chemical reaction. Meanwhile, CA was polymerized under UV radiation, and thus CA-Fe-SH-PET was prepared. The introduction of SH with a long carbon chain reduced the surface energy of the PET, in order to endow the polyester fabric with a superhydrophobic/lipophilic function. Combined with XPS and FTIR tests, the new carbon-carbon double bond's binding energy and vibration peak were found on the fabric surface, indicating that CA was adsorbed on the PET fabric's surface. After adding SH, the double bond disappeared, demonstrating that SH and CA occurred a click chemical reaction and were grafted onto the PET fabric's surface. The water contact angle (WCA) of CA-Fe-SH-PET was about 156 ± 0.6°, and the scrolling angle (SA) was about 3.298°. The results showed that the modified polyester had a robust superhydrophobic stability in washing, mechanical friction, sun aging, seawater immersion, organic reagent, and acid-base erosion derived from the good adhesion of polymerized CA (PCA). At the same time, the modified polyester fabric had good self-cleaning, antifouling, and oil-water separation performance. It was found that the CA-Fe-SH-PET fabric had unique photothermal conversion characteristics, which can convert the absorbed ultraviolet light into thermal energy, providing a local warming effect due to rapid heating and improving the transmission speed of heavy oil (engine oil and diesel). The CA-Fe-SH-PET fabric can further prevent the transmission of ultraviolet rays, and the UV resistance of CA-Fe-SH-PET fabric is far higher than the UV resistance standard. The preparation method is simple, fast, efficient, and environmentally friendly, and it has better a potential application value in the oil-water separation field.

Advances in the Fabrication and Characterization of Superhydrophobic Surfaces Inspired by the Lotus Leaf

Nature has proven to be a valuable resource in inspiring the development of novel technologies. The field of biomimetics emerged centuries ago as scientists sought to understand the fundamental science behind the extraordinary properties of organisms in nature and applied the new science to mimic a desired property using various materials. Through evolution, living organisms have developed specialized surface coatings and chemistries with extraordinary properties such as the superhydrophobicity, which has been exploited to maintain structural integrity and for survival in harsh environments. The Lotus leaf is one of many examples which has inspired the fabrication of superhydrophobic surfaces. In this review, the fundamental science, supported by rigorous derivations from a thermodynamic perspective, is presented to explain the origin of superhydrophobicity. Based on theory, the interplay between surface morphology and chemistry is shown to influence surface wetting properties of materials. Various fabrication techniques to create superhydrophobic surfaces are also presented along with the corresponding advantages and/or disadvantages. Recent advances in the characterization techniques used to quantify the superhydrophobicity of surfaces is presented with respect to accuracy and sensitivity of the measurements. Challenges associated with the fabrication and characterization of superhydrophobic surfaces are also discussed.

Fabrication of Durable, Chemically Stable, Self-Healing Superhydrophobic Fabrics Utilizing Gellable Fluorinated Block Copolymer for Multifunctional Applications

Limited durability and complex materials restrict the application of superhydrophobic fabrics in daily life. In this work, gellable fluorinated block copolymer poly(dodecafluoroheptyl methacrylate)-block-poly(3-(triethoxysilyl)propyl methacrylate) (PDFMA-b-PTEPM) was used to fabricate adhesive-free superhydrophobic poly(ethylene terephthalate) (PET) fabrics via a simple dip-coating technology and sol-gel reaction. The growth of silica nanoparticles builds up a rough hierarchical structure and provides sol-gel reaction sites of PTEPM segments. The grafting of block copolymer significantly reduced the surface free energy of the fabrics, resulting in an excellent superhydrophobicity with a water contact angle of 160.2°. Benefiting from extensive chemical bond grafting and cross-linking of the PTEPM segment, the fabric exhibits excellent durability in mechanical abrasion, chemical treatment, and washing. The coating has withstood 50 sandpaper abrasion cycles and 400 soft friction cycles and can maintain superhydrophobic properties in various solvents, freezing and a wide pH range. These superhydrophobic fabrics with a long life span possess self-cleaning, anti-icing, oil-water separation, and self-healing capabilities. The multifunctional fabrics developed in this study are durable and easy to produce, possessing the potential for applications in industry and daily life.

Durable 3D Porous Superhydrophobic Composites for Versatile Emulsion Separation in Multiple Environments

Polydopamine as a multifunctional biomimetic polymer with nonselective strong adhesion properties has become a hot research topic in recent years. However, there are a few reports on the durable and effective emulsion separation of polydopamine composites from other materials. Therefore, it is necessary to construct durable polydopamine composites to achieve selective adsorption of materials. In this work, polypyrrole (PPy)-PDA was obtained on sponges by an in situ polymerization reaction, followed by the attachment of SiO₂ nanoparticles to the surface by polydimethylsiloxane to achieve superhydrophobicity. As a result, previously unreported selective superhydrophobic adsorbents for PPy-PDA coatings were obtained. The prepared sponges have an excellent adsorption capacity for oils and organic solvents. Not only can the sponges absorb 19-39 g of organic solvents per gram but they can also absorb oil from oil-in-water emulsions. The chemical oxygen demand value of the emulsion can be reduced to 219 mg/L after separation. More importantly, the performance remains good in the cycle test, and due to the construction of a durable superhydrophobic sponge, it can still maintain its relatively good performance in artificial seawater, acid-base environments, and can achieve relatively stable emulsion separation. At the same time, the potential of the polymer material composited with PDA in lasting and stable emulsion separation was also verified.

Dramatically reducing the critical velocity of air cavity generation via biomimetic microstructure effects

Control over the generation of air cavities in liquids is vitally important in numerous underwater marine systems, with behaviors ranging from largely reducing the fluid resistance to minimizing the energy consumption. However, reducing the critical velocity of air cavity generation simultaneously on both original and hydrophobic materials can be mutually exclusive. In strong contrast to the view that the surface wettability is what determines the critical velocity of air cavity entrainment, we report a facile method to dramatically reduce the critical velocity of air cavity generation by etching a kind of biomimetic microstructure on the sphere surface. It is worth noting that the generation of air cavities induced by the microstructure effect is almost independent of surface wettability; even for the hydrophilic spheres, the critical velocity of air cavity generation is reduced by over 86.3%. The physical mechanism is mainly related to the pinning of the moving contact line and the regulable transition of the wetting state from the Wenzel model to the Cassie-Baxter model at the solid-liquid-air interface. We also investigated the stability of the microstructured spheres to induce underwater air cavities and found that a continuous and robust air cavity could still be produced even after 1200 repeated impacts. This research provides a simple, economical and energy-efficient method for minimizing the critical velocity for generating air cavity entrainment to reduce hydrodynamic drag.

Production of an EP/PDMS/SA/AlZnO Coated Superhydrophobic Surface through an Aerosol-Assisted Chemical Vapor Deposition Process

In this study, a superhydrophobic coating on glass has been prepared through a single-step aerosol-assisted chemical vapor deposition (AACVD) process. During the process, an aerosolized precursor containing polydimethylsiloxane, epoxy resin, and stearic acid functionalized Al-doped ZnO nanoparticles was deposited onto the glass at 350 °C. X-ray photoelectron spectroscopy, scanning electron microscopy, and atomic force microscopy showed that the precursor was successfully coated and formed a nano/microstructure (surface roughness: 378.0 ± 46.1 nm) on the glass surface. The coated surface had a water contact angle of 159.1 ± 1.2°, contact angle hysteresis of 2.2 ± 1.7°, and rolling off-angle of 1°, indicating that it was superhydrophobic. In the self-cleaning test of the coated surface at a tilted angle of 20°, it was shown that water droplets rolled and washed out dirt on the surface. The stability tests showed that the surface remained superhydrophobic after 120 h of exposure to ultraviolet (UV) irradiation and even after heat exposure at 350 °C. In addition, the surface was highly repellent to water solutions of pH 1-13. The results showed that the addition of the functionalized nanoparticles into the precursor allowed for the control of surface roughness and provided a simplified single-step fabrication process of the superhydrophobic surface. This provides valuable information for developing the manufacturing process for superhydrophobic surfaces.

Simple Preparation of Multifunctional Luminescent Textile for Smart Packaging

Linen has been a significant material for textile packaging. Thus, the application of the simple spray-coating method to coat linen fibers with a flame-retardant, antimicrobial, hydrophobic, and anticounterfeiting luminescent nanocomposite is an innovative technique. In this new approach, the ecologically benign room-temperature vulcanizing (RTV) silicone rubber was employed to immobilize the environmentally friendly Exolit AP 422 (Ex) and lanthanide-doped strontium aluminum oxide (RESAO) nanoscale particles onto the linen fibrous surface. Both morphological properties and elemental compositions of RESAO and treated fabrics were examined by transmission electron microscopy (TEM), scanning electron microscopy (SEM), wavelength-dispersive X-ray fluorescence (WD-XRF), Fourier transform infrared (FTIR) spectroscopy, and energy-dispersive X-ray spectroscopy (EDX). In the fire resistance test, the treated linen fabrics produced a char layer, giving them the property of self-extinguishing. Furthermore, the coated linen samples' fire-retardant efficacy remained intact after 35 washing cycles. As the concentration of RESAO increased, so did the treated linen superhydrophobicity. Upon excitation at 366 nm, an emission band of 519 nm was generated from a colorless luminescent film deposited onto the linen surface. The coated linen displayed a luminescent activity by changing color from off-white beneath daylight to green beneath UV source, which was proved by CIE Lab parameters and photoluminescence spectral analysis. The photoluminescence effect was identified in the treated linen as reported by emission, excitation, and decay time spectral analysis. The comfort properties of coated linen fabrics were measured to assess their mechanical and comfort features. The treated linen exhibited excellent UV shielding and improved antimicrobial performance. The current simple strategy could be useful for large-scale production of multifunctional smart textiles such as packaging textiles.

Two-step facile fabrication of superamphiphilic biomimic membrane with micro-nano structure for oil-water emulsion separation on-demand

Superamphiphilic materials have attracted much attention due to their different wettability in different media. Through a simple two-step method, we fabricated a smart separation membrane with super-amphiphilic wettability. Under the...

Hydrophobicity and dielectric properties across an isostructural family of MOFs: a duet or a duel?

Impedance spectroscopy measurements are combined with surface and pore hydrophobicity signatures to offer a new protocol for examining hydrophobic solids.