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Wen F, Gao S, Song X, Shi F. Piezoelectric-laser ultrasonic inspection and monitoring of thin-walled structure fabricated by directed energy deposition process based on guided waves. ULTRASONICS 2024; 138:107255. [PMID: 38316093 DOI: 10.1016/j.ultras.2024.107255] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 08/08/2023] [Revised: 12/29/2023] [Accepted: 01/26/2024] [Indexed: 02/07/2024]
Abstract
Thin-walled metallic structures produced by the Directed Energy Deposition (DED) Additive Manufacturing (AM) process are prone to various fabrication defects, which hinder the wider applications of the technique in practice. In-situ inspection and monitoring methodologies are in high demand for improved quality control of printed parts. This paper presents an ultrasonic guided-wave-based method and a prototype that can potentially be used for in-situ inspection of thin-walled structures produced by DED. Lamb waves are excited by a Lead zirconate titanate (PZT) piezoelectric transducer bonded on the DED substrate remotely from the thin wall. The substrate works as a waveguide to transmit the waves which then propagate along the thin wall. A non-contact laser vibrometer is applied to measure the guide wave signals by scanning the surface of the thin wall. The mechanisms of guided wave generation and propagation along the substrate and printed part are theoretically studied. It allows for choosing proper inspection parameters to enhance the measurement sensitivity of guided waves and help interpret the signals for defect detection. Experiments were conducted with DED-produced stainless steel (316L) thin-walled structure. The new method is demonstrated in one example to detect and localize a small defect caused by inconsistent powder delivery of a fabricated thin wall sample, via analysing the B-scan ultrasonic guided wave signals. The new technique provides strong potential for in-situ online monitoring of the DED process.
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Affiliation(s)
- Fuzhen Wen
- Department of Mechanical and Aerospace Engineering, The Hong Kong University of Science and Technology, Sai Kung, Hong Kong, China
| | - Shiming Gao
- Department of Mechanical and Automation Engineering, The Chinese University of Hong Kong, Shatin, Hong Kong, China
| | - Xu Song
- Department of Mechanical and Automation Engineering, The Chinese University of Hong Kong, Shatin, Hong Kong, China.
| | - Fan Shi
- Department of Mechanical and Aerospace Engineering, The Hong Kong University of Science and Technology, Sai Kung, Hong Kong, China.
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2
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Tzaferis K, Tabatabaeipour M, McMillan R, Dobie G, Gachagan A. A shear horizontal phased array steering excitation technique for remnant wall thickness quantification. ULTRASONICS 2024; 136:107142. [PMID: 37788536 DOI: 10.1016/j.ultras.2023.107142] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 05/19/2023] [Revised: 07/12/2023] [Accepted: 08/19/2023] [Indexed: 10/05/2023]
Abstract
Precise wall loss quantification in pipe and plate structures is a critical and challenging task, especially in cases where direct access to the component is limited. Accurate knowledge of the remaining wall thickness allows for timely maintenance or replacement to avoid catastrophic failures. In this work, wall loss quantification is performed utilizing the cut-off frequency of mode SH1. The approach requires the excitation of SH1 across a range of frequencies. For this reason, a novel excitation technique using guided wave phased array steering is developed. Specifically, an array generating shear horizontal waves is employed. The influence of the array's length, pitch, element width, and mode excitability on excitation is investigated. By appropriately phasing the elements of the array, mode SH1 is targeted and dynamically excited over a wide frequency-wavelength range. The directionality of SH1 is also studied, as in certain conditions, this can be critical for the success of the quantification. Simulation results show the technique can accurately quantify a 65 % wall thinning defect, offering a 15 % increase compared to established techniques. This is critical, as commonly, wall loss defects above 50 % are considered severe. Additionally, using electronic steering, rapid quantification can be achieved. Experiments using an EMAT and synthetic steering on an intact area and an artificially machined corrosion-like defect validate the technique.
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Affiliation(s)
- Konstantinos Tzaferis
- Centre for Ultrasonic Engineering, Department of Electronic and Electrical Engineering, University of Strathclyde, Glasgow G11XW, UK.
| | - Morteza Tabatabaeipour
- Centre for Ultrasonic Engineering, Department of Electronic and Electrical Engineering, University of Strathclyde, Glasgow G11XW, UK
| | - Ross McMillan
- Centre for Ultrasonic Engineering, Department of Electronic and Electrical Engineering, University of Strathclyde, Glasgow G11XW, UK
| | - Gordon Dobie
- Centre for Ultrasonic Engineering, Department of Electronic and Electrical Engineering, University of Strathclyde, Glasgow G11XW, UK
| | - Anthony Gachagan
- Centre for Ultrasonic Engineering, Department of Electronic and Electrical Engineering, University of Strathclyde, Glasgow G11XW, UK
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3
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Raišutis R, Tumšys O, Žukauskas E, Samaitis V, Draudvilienė L, Jankauskas A. An Inspection Technique for Steel Pipes Wall Condition Using Ultrasonic Guided Helical Waves and a Limited Number of Transducers. MATERIALS (BASEL, SWITZERLAND) 2023; 16:5410. [PMID: 37570115 PMCID: PMC10419988 DOI: 10.3390/ma16155410] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 05/19/2023] [Revised: 07/24/2023] [Accepted: 07/30/2023] [Indexed: 08/13/2023]
Abstract
This research utilizes Ultrasonic Guided Waves (UGW) to inspect corrosion-type defects in steel pipe walls, providing a solution for hard-to-reach areas typically inaccessible by traditional non-destructive testing (NDT) methods. Fundamental helical UGW modes are used, allowing the detection of defects anywhere on the pipe's circumference using a limited number of transducers and measurements on the upper side of the pipe. Finite element (FE) modeling and experiments investigated generating and receiving UGW helical waves and their propagation through varying corrosion-type defects. Defect detection is based on phase delay differences in the helical wave's signal amplitude peaks between defective and defect-free regions. Phase delay variations were noted for the different depths and spatial dimensions of the defects. These results highlight the phase delay method's potential for NDT pipeline inspection.
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Affiliation(s)
- Renaldas Raišutis
- Ultrasound Research Institute, Kaunas University of Technology, K. Baršausko St. 59, LT-51423 Kaunas, Lithuania
- Department of Electrical Power Systems, Faculty of Electrical and Electronics Engineering, Kaunas University of Technology, Studentu g. 50, LT-51368 Kaunas, Lithuania
| | - Olgirdas Tumšys
- Ultrasound Research Institute, Kaunas University of Technology, K. Baršausko St. 59, LT-51423 Kaunas, Lithuania
| | - Egidijus Žukauskas
- Ultrasound Research Institute, Kaunas University of Technology, K. Baršausko St. 59, LT-51423 Kaunas, Lithuania
| | - Vykintas Samaitis
- Ultrasound Research Institute, Kaunas University of Technology, K. Baršausko St. 59, LT-51423 Kaunas, Lithuania
| | - Lina Draudvilienė
- Ultrasound Research Institute, Kaunas University of Technology, K. Baršausko St. 59, LT-51423 Kaunas, Lithuania
| | - Audrius Jankauskas
- Ultrasound Research Institute, Kaunas University of Technology, K. Baršausko St. 59, LT-51423 Kaunas, Lithuania
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Cirtautas D, Samaitis V, Mažeika L, Raišutis R. Detection and Classification of Uniform and Concentrated Wall-Thinning Defects Using High-Order Circumferential Guided Waves and Artificial Neural Networks. SENSORS (BASEL, SWITZERLAND) 2023; 23:6505. [PMID: 37514800 PMCID: PMC10386493 DOI: 10.3390/s23146505] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 06/14/2023] [Revised: 07/14/2023] [Accepted: 07/17/2023] [Indexed: 07/30/2023]
Abstract
Pipeline structures are susceptible to corrosion, leading to significant safety, environmental, and economic implications. Existing long range guided wave inspection systems often fail to detect footprints of the concentrated defects, which can lead to leakage. One way to tackle this issue is the utilization of circumferential guided waves that inspect the pipe's cross section. However, achieving the necessary detection resolution typically necessitates the use of high-order modes hindering the inspection data interpretation. This study presents the implementation of an ultrasonic technique capable of detecting and classifying wall thinning and concentrated defects using high-order guided wave modes. The technique is based on a proposed phase velocity mapping approach, which generates a set of isolated wave modes within a specified phase velocity range. By referencing phase velocity maps obtained from defect-free stages of the pipe, it becomes possible to observe changes resulting from the presence of defects and assign those changes to the specific type of damage using artificial neural networks (ANN). The paper outlines the fundamental principles of the proposed phase velocity mapping technique and the ANN models employed for classification tasks that use synthetic data as an input. The presented results are meticulously verified using samples with artificial defects and appropriate numerical models. Through numerical modeling, experimental verification, and analysis using ANN, the proposed method demonstrates promising outcomes in defect detection and classification, providing a more comprehensive assessment of wall thinning and concentrated defects. The model achieved an average prediction accuracy of 92% for localized defects, 99% for defect-free cases, and 98% for uniform defects.
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Affiliation(s)
- Donatas Cirtautas
- Prof. K. Baršauskas Ultrasound Research Institute, Kaunas University of Technology Lithuania, Barsausko St. 59, LT-51423 Kaunas, Lithuania
| | - Vykintas Samaitis
- Prof. K. Baršauskas Ultrasound Research Institute, Kaunas University of Technology Lithuania, Barsausko St. 59, LT-51423 Kaunas, Lithuania
| | - Liudas Mažeika
- Prof. K. Baršauskas Ultrasound Research Institute, Kaunas University of Technology Lithuania, Barsausko St. 59, LT-51423 Kaunas, Lithuania
| | - Renaldas Raišutis
- Prof. K. Baršauskas Ultrasound Research Institute, Kaunas University of Technology Lithuania, Barsausko St. 59, LT-51423 Kaunas, Lithuania
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5
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Tzaferis K, Tabatabaeipour M, Dobie G, Lines D, MacLeod CN. Single-mode Lamb wave excitation at high-frequency-thickness products using a conventional linear array transducer. ULTRASONICS 2023; 130:106917. [PMID: 36623371 DOI: 10.1016/j.ultras.2022.106917] [Citation(s) in RCA: 2] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 07/27/2022] [Revised: 11/08/2022] [Accepted: 12/25/2022] [Indexed: 06/17/2023]
Abstract
Lamb wave excitation at high-frequency-thickness products offers a potential solution for high-resolution guided wave testing. The method is attractive for crack imaging and corrosion mapping, especially in hidden locations where direct access is limited. However, multiple modes may propagate, complicating signal interpretation, which is undesirable. In this work, a systematic approach is presented, in an effort to determine the influence of the key parameters related to single higher order Lamb wave mode excitation using a conventional linear array transducer. Specifically, a linear time delay law is used to enhance the targeted mode, while the array's length, pitch and apodisation profile remain to be optimally selected. First, an analytical solution is derived based on modal analysis. This provides a natural decomposition of the amplitude of a guided wave mode into the product of the response of a single element and the excitation spectrum. Then, a key observation is made, associating the excitation spectrum to the directivity function for bulk wave phased array steering. This allows the application of well-established phased array analysis tools to guided wave phased array excitation. In light of this fact, minimisation of the spectrum's bandwidth, elimination of the grating lobes and derivation of an apodisation profile are performed, to enhance the purity of the targeted mode. Finally, experiments conducted on an aluminium plate verify the above theoretical results. The Full Matrix is acquired, and all signals are reconstructed synthetically.
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Affiliation(s)
- Konstantinos Tzaferis
- Centre for Ultrasonic Engineering, Department of Electronic and Electrical Engineering, University of Strathclyde, Glasgow G11XW, UK.
| | - Morteza Tabatabaeipour
- Centre for Ultrasonic Engineering, Department of Electronic and Electrical Engineering, University of Strathclyde, Glasgow G11XW, UK
| | - Gordon Dobie
- Centre for Ultrasonic Engineering, Department of Electronic and Electrical Engineering, University of Strathclyde, Glasgow G11XW, UK
| | - David Lines
- Centre for Ultrasonic Engineering, Department of Electronic and Electrical Engineering, University of Strathclyde, Glasgow G11XW, UK
| | - Charles N MacLeod
- Centre for Ultrasonic Engineering, Department of Electronic and Electrical Engineering, University of Strathclyde, Glasgow G11XW, UK
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Kazys RJ, Sestoke J, Mazeika L. Excitation and Reception of Higher-Order Guided Lamb Wave's A1 and S1 Modes in Plastic and Composite Materials. MATERIALS (BASEL, SWITZERLAND) 2022; 15:7249. [PMID: 36295311 PMCID: PMC9611229 DOI: 10.3390/ma15207249] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 09/02/2022] [Revised: 10/10/2022] [Accepted: 10/12/2022] [Indexed: 06/16/2023]
Abstract
Contemporary technologies are employing composite plate materials developed by using various innovative materials (nanostructures, mica structures, etc.). Application of higher-order modes could allow better detection and characterization of defects characteristic of planar plastic and composite structures, mainly due to shorter wavelength. However, excitation of higher-order modes meets many problems, especially in the case of the air-coupled technique, and is not sufficiently investigated. This is relevant in the cases of paper, high-density polyethylene (HDPE), membranes, GFRP, GLARE, CFRP and other composite structures. The objective of the paper was investigation of the excitation and reception of higher-order guided Lamb wave modes in plastic and composite plates. Therefore, it is appropriate to develop new non-contact ultrasonic measurement methods based on the excitation and reception of guided waves for the study of such objects. The obtained results clearly demonstrate the possibility to excite and receive efficiently different higher-order guided Lamb wave modes with very different phase velocities. The presented comparison of the experimental results with the simulation results showed a good agreement. The combination of air-coupled excitation and non-contact reception enables a non-destructive evaluation and characterization of moving plastic objects and composite structures.
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7
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Selection of Higher Order Lamb Wave Mode for Assessment of Pipeline Corrosion. METALS 2022. [DOI: 10.3390/met12030503] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/16/2022]
Abstract
Hidden corrosion defects can lead to dangerous accidents such as leakage of toxic materials causing extreme environmental and economic consequences. Ultrasonic guided waves showed good potential detecting distributed corrosion in pipeline networks at sufficiently large distances. To simplify signal analysis, traditional guided wave methods use low frequencies where only fundamental modes exist; hence, the small, localized defects are usually barely detectable. Novel techniques frequently use higher order guided wave modes that propagate around the circumference of the pipe and are more sensitive to the localized changes in the wall thickness. However current high order mode guided wave technology commonly uses either non-dispersive shear modes or higher order mode cluster (HOMC) waves that are mostly sensitive to surface defects. As the number of application cases of high order modes to corrosion detection is still limited, a huge potential is available to seek for other modes that can offer improved resolution and sensitivity to localized corrosion type defects. The objective of this work was to investigate higher order modes for corrosion detection and to determine the most promising ones in sense of excitability, leakage losses, propagation distance, and potential simplicity in the analysis. The selection of the proper mode is discussed with the support of phase and group velocity dispersion curves, out of plane and in plane distributions over the thickness and on surface of the sample, and leakage losses due to water load. The analysis led to selection of symmetric S3 mode, while the excitation of it was demonstrated through finite element simulations, taking into account the size of phased array aperture and apodization law and considering two-sided mode generation. Finally, theoretical estimations were confirmed with experiments, demonstrating the ability to generate and receive selected mode. It was shown that S3 mode is a good candidate for corrosion screening around the circumference of the pipe, as it has sufficient propagation distance, can be generated with conventional ultrasonic (UT) phased arrays, has sufficiently high group velocity to be distinguished from co-existing modes, and is sensitive to the loss of wall thickness.
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8
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Wu J, Sun C, Ueda T, Tomoeda Y, Nagasawa I, Nakamura K. Poly-Phenylene-Sulfide Wedge Transducer for Exciting Surface Acoustic Waves for Removing Droplets on a Glass Plate. IEEE TRANSACTIONS ON ULTRASONICS, FERROELECTRICS, AND FREQUENCY CONTROL 2021; 68:3378-3385. [PMID: 34170824 DOI: 10.1109/tuffc.2021.3092378] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/13/2023]
Abstract
A wedge transducer is developed using poly-phenylene-sulfide (PPS) as an exciter of high-intensity surface acoustic wave (SAW) to remove droplets adhering to automobiles' front shield glass. Since the front shield glass has a glass/rubber/glass triple-layered configuration, SAW is needed to be employed to confine the vibration energy within the first glass layer and avoid the energy absorption in the rubber layer. PPS is chosen among popular engineering polymers for the vibrating body because its attenuation at ultrasonic frequency is lower than other polymer materials. To assess the feasibility of our proposal, we designed and fabricated a PPS wedge transducer, and investigated the vibration characteristics and the capability to remove droplets. The transducer, which incorporated a lead-zirconate-titanate (PZT) plate and a PPS wedge, had the total volume of 24×20×8.5 mm3. At the voltage of 24.8 V, a SAW having the wavelength of 2 mm and the vibration velocity of 14.5 mm/s was excited on the glass plate, and the droplets were removed with the SAW.
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Chillara VK, Sturtevant B, Pantea C, Sinha DN. A Physics-Based Signal Processing Approach for Noninvasive Ultrasonic Characterization of Multiphase Oil-Water-Gas Flows in a Pipe. IEEE TRANSACTIONS ON ULTRASONICS, FERROELECTRICS, AND FREQUENCY CONTROL 2021; 68:1328-1346. [PMID: 32976096 DOI: 10.1109/tuffc.2020.3026071] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/11/2023]
Abstract
A signal processing technique is presented for determining the composition of multiphase oil-water-gas flow in a pipe using noninvasive ultrasonic speed of sound measurements from a transmitter-receiver pair bonded to diametrically opposite sides of a pipe. A linear chirp excitation is used to send broadband ultrasonic energy that propagates in two paths from transmitter to receiver such as: 1) a wave through the pipe wall and then the multiphase mixture and 2) ultrasonic guided waves along the pipe wall in the circumferential direction. As the ultrasonic attenuation of the multiphase mixture increases, the amplitude of the signal through the fluid mixture decreases relative to that of circumferential guided waves, making it difficult to determine the time of arrival of the fluid-path signal and, hence, the speed of sound in the mixture. The proposed signal processing technique overcomes this challenge by using: 1) a guided wave subtraction approach to suppress the strength of guided wave signals relative to the fluid-path signal and 2) a Gaussian reconstruction approach for synthetic enhancement of the fluid-path signal by output signal reconstruction at frequencies corresponding to peak transmission of ultrasonic energy. The efficacy of the technique is demonstrated using experiments carried out in a field-scale flow loop with varying compositions of oil-water-gas mixtures. It is shown that the proposed approach can enhance the signal detectability by approximately 20 dB in comparison with the traditional approach that does not utilize guided wave subtraction and also improves the gas tolerance of composition measurements up to 20% in gas volume fraction.
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Khalili P, Cegla F. Excitation of Single-Mode Shear-Horizontal Guided Waves and Evaluation of Their Sensitivity to Very Shallow Crack-Like Defects. IEEE TRANSACTIONS ON ULTRASONICS, FERROELECTRICS, AND FREQUENCY CONTROL 2021; 68:818-828. [PMID: 32746215 DOI: 10.1109/tuffc.2020.3011226] [Citation(s) in RCA: 12] [Impact Index Per Article: 4.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/11/2023]
Abstract
Inspection is a key part of the asset management process of industrial plants and there are numerous plate-like structures that require inspection. Ultrasonic guided waves have been extensively used to detect various types of defect by monitoring reflected and transmitted signals because they enable faster screening of large areas. However, ultrasonic guided wave testing becomes difficult for very shallow, sharp defects as current inspection techniques suffer from a lack of sensitivity to such features. Previous studies, obtained by comparing various inspection techniques, suggest that the SH1 mode in particular, at around 3 MHz · mm, would be suitable when testing for shallow defects; however, it is clear that both the SH0 and SH1 modes can exist at this frequency-thickness product. This can complicate the inspection process and, therefore, limit defect detectability. This article investigates the possibility of a single-mode excitation of the SH1 mode at around 3 MHz · mm. The ability of this method toward detecting very shallow defects (<10% cross-sectional thickness loss) has also been studied. By means of analytical predictions and finite element, it is shown that a signal dominated by the SH1 mode can be generated using a single permanent periodic magnet (PPM) electromagnetic acoustic transducer (EMAT) (PPM EMAT). All predictions are then backed up by experimental measurements. It is also shown that, by studying the reflection coefficient of the SH1 mode, the pure SH1 mode can be used to detect defects as shallow as 5% thickness loss from a 500-mm stand-off. These defects would otherwise be missed by standard, lower frequency guided wave testing.
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Olisa SC, Khan MA, Starr A. Review of Current Guided Wave Ultrasonic Testing (GWUT) Limitations and Future Directions. SENSORS 2021; 21:s21030811. [PMID: 33530407 PMCID: PMC7865912 DOI: 10.3390/s21030811] [Citation(s) in RCA: 17] [Impact Index Per Article: 5.7] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 12/17/2020] [Revised: 01/13/2021] [Accepted: 01/20/2021] [Indexed: 11/30/2022]
Abstract
Damage is an inevitable occurrence in metallic structures and when unchecked could result in a catastrophic breakdown of structural assets. Non-destructive evaluation (NDE) is adopted in industries for assessment and health inspection of structural assets. Prominent among the NDE techniques is guided wave ultrasonic testing (GWUT). This method is cost-effective and possesses an enormous capability for long-range inspection of corroded structures, detection of sundries of crack and other metallic damage structures at low frequency and energy attenuation. However, the parametric features of the GWUT are affected by structural and environmental operating conditions and result in masking damage signal. Most studies focused on identifying individual damage under varying conditions while combined damage phenomena can coexist in structure and hasten its deterioration. Hence, it is an impending task to study the effect of combined damage on a structure under varying conditions and correlate it with GWUT parametric features. In this respect, this work reviewed the literature on UGWs, damage inspection, severity, temperature influence on the guided wave and parametric characteristics of the inspecting wave. The review is limited to the piezoelectric transduction unit. It was keenly observed that no significant work had been done to correlate the parametric feature of GWUT with combined damage effect under varying conditions. It is therefore proposed to investigate this impending task.
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Mozaffarzadeh M, Minonzio C, de Jong N, Verweij MD, Hemm S, Daeichin V. Lamb Waves and Adaptive Beamforming for Aberration Correction in Medical Ultrasound Imaging. IEEE TRANSACTIONS ON ULTRASONICS, FERROELECTRICS, AND FREQUENCY CONTROL 2021; 68:84-91. [PMID: 32746204 DOI: 10.1109/tuffc.2020.3007345] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/11/2023]
Abstract
Phase aberration in transcranial ultrasound imaging (TUI) caused by the human skull leads to an inaccurate image reconstruction. In this article, we present a novel method for estimating the speed of sound and an adaptive beamforming technique for phase aberration correction in a flat polyvinylchloride (PVC) slab as a model for the human skull. First, the speed of sound of the PVC slab is found by extracting the overlapping quasi-longitudinal wave velocities of symmetrical Lamb waves in the frequency-wavenumber domain. Then, the thickness of the plate is determined by the echoes from its front and back side. Next, an adaptive beamforming method is developed, utilizing the measured sound speed map of the imaging medium. Finally, to minimize reverberation artifacts caused by strong scatterers (i.e., needles), a dual probe setup is proposed. In this setup, we image the medium from two opposite directions, and the final image can be the minimum intensity projection of the inherently co-registered images of the opposed probes. Our results confirm that the Lamb wave method estimates the longitudinal speed of the slab with an error of 3.5% and is independent of its shear wave speed. Benefiting from the acquired sound speed map, our adaptive beamformer reduces (in real time) a mislocation error of 3.1, caused by an 8 mm slab, to 0.1 mm. Finally, the dual probe configuration shows 7 dB improvement in removing reverberation artifacts of the needle, at the cost of only 2.4-dB contrast loss. The proposed image formation method can be used, e.g., to monitor deep brain stimulation procedures and localization of the electrode(s) deep inside the brain from two temporal bones on the sides of the human skull.
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13
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Liu Z, Deng L, Zhang Y, Li A, Wu B, He C. Development of a mode-tuning magnetic-concentrator-type electromagnetic acoustic transducer. ULTRASONICS 2020; 103:106094. [PMID: 32045748 DOI: 10.1016/j.ultras.2020.106094] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 09/08/2019] [Revised: 11/24/2019] [Accepted: 12/17/2019] [Indexed: 06/10/2023]
Abstract
In the traditional electromagnetic acoustic transducer (EMAT) based on Lorentz force mechanism, to meet the principle of constructive interference, the coil center distance is generally set to be half of the wavelength of the specified mode. The fixed center-to-center coil produces a Lorentz force under the action of a uniform static magnetic field provided by the magnet, thereby producing a specified mode signal that satisfies the constructive interference. In the above principle, the center distance of the coil is fixed, and applied with a uniform static magnetic field, which the coils with different center distances are combined with the dispersion curve to control the mode of the generated signal; that is, tuning the signal mode by changing the center distance of the coil. Another way to tune the signal mode is by changing the configuration of the magnet. Adopting appropriate waves for the identification of individual types of defects facilitates faster and more accurate detection. When using EMAT, some specifications of EMAT need to be changed, which can be inefficient and costly. To solve the problem, a mode-tuning magnetic-concentrator-type electromagnetic acoustic transducer (MT-MC-EMAT) is proposed in this study. This type of EMAT controls the mode of the generated signal by controlling the center distance of the static magnetic field provided by the magnet; that is, designing a new type of double-layer variable-pitch meander coil and different magnetic concentrators to select each coil. This method can tune the mode of the excitation signal by replacing the magnetic concentrator without changing a series of parameters, such as the coil, magnet, and excitation frequency. Different types of magnetic concentrators were added to a traditional EMAT to guide and concentrate the magnetic field of the permanent magnet, thereby changing the distribution of the magnetic flux density. These magnetic concentrators corresponded to meander coils with different pitches to satisfy constructive interference and achieve signal mode tuning. Both finite element simulation and experiment proved that the mode generated by this transducer was tunable after adding the different types of magnetic concentrators. Furthermore, experiments were conducted to examine the transducer characteristics. Finally, the configuration of the MT-MC-EMAT was optimized through orthogonal experiments. The influence of each parameter on the transducer efficiency of the proposed MT-MC-EMAT was studied, and the optimal parameter combination was confirmed.
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Affiliation(s)
- Zenghua Liu
- College of Mechanical Engineering and Applied Electronics Technology, Beijing University of Technology, Beijing 100124, China
| | - Liming Deng
- College of Mechanical Engineering and Applied Electronics Technology, Beijing University of Technology, Beijing 100124, China
| | - Yongchen Zhang
- College of Mechanical Engineering and Applied Electronics Technology, Beijing University of Technology, Beijing 100124, China
| | - Aili Li
- College of Mechanical Engineering and Applied Electronics Technology, Beijing University of Technology, Beijing 100124, China
| | - Bin Wu
- College of Mechanical Engineering and Applied Electronics Technology, Beijing University of Technology, Beijing 100124, China
| | - Cunfu He
- College of Mechanical Engineering and Applied Electronics Technology, Beijing University of Technology, Beijing 100124, China
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14
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Veit G, Bélanger P. An ultrasonic guided wave excitation method at constant phase velocity using ultrasonic phased array probes. ULTRASONICS 2020; 102:106039. [PMID: 31670234 DOI: 10.1016/j.ultras.2019.106039] [Citation(s) in RCA: 10] [Impact Index Per Article: 2.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 06/19/2019] [Revised: 09/07/2019] [Accepted: 10/07/2019] [Indexed: 06/10/2023]
Abstract
High-order ultrasonic guided wave modes have recently been attracting interest in a variety of nondestructive testing applications, ranging from thickness gauging to bond characterization. Accurate control of the transmitted ultrasonic guided wave mode is paramount when working at frequencies above the cutoff of the first high-order mode. The high number of modes available makes this range of frequency-thickness products difficult to exploit in practice. Many papers and textbooks have showed that multielement probes, such as comb transducers, are able to target a specific wavelength which depends on the elementary pitch. This method can be enhanced by adding an elementary delay law. However, this method of excitation has major drawbacks as the areas of excitation in a dispersion curves depends on the frequency and the technique is not unidirectional. This paper demonstrate that a conventional phased array transducer for which the elementary pitch is small relative to the targeted wavelength is able to excite high order guided wave modes at a constant phase velocity (independently of the frequency). The aim is to excite different regions of the dispersion curves by controlling the input signal bandwidth and the angle of the generated beam. The paper describes the theoretical background and details the differences between the various methods of excitation of ultrasonic guided waves, especially with the comb transducer method. Finite element simulations are presented to verify the analytical predictions and quantify the unidirectional and diffraction properties of the transmitted beam. Experiments conducted on an aluminum plate show striking agreement with finite element simulations, including the possibility of exciting a single mode in a narrow region at high frequency-thickness products. Experiments conducted on a CFRP plate demonstrates that the method can be adapted to other materials.
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Affiliation(s)
- Geoffrey Veit
- Département de Génie Mécanique, École de technologie supérieure, 1100, rue Notre-Dame Ouest, Montréal, Québec H3C 1K3, Canada
| | - Pierre Bélanger
- Département de Génie Mécanique, École de technologie supérieure, 1100, rue Notre-Dame Ouest, Montréal, Québec H3C 1K3, Canada
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Dhayalan R, Kumar A, Rajkumar K, Mukhopadhyay C. Ultrasonic high frequency guided wave for detection and identification of defect location in seal welds of sodium cooled fast reactor fuel subassemblies. ANN NUCL ENERGY 2019. [DOI: 10.1016/j.anucene.2019.06.064] [Citation(s) in RCA: 4] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
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16
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Numerical and Experimental Research on Identifying a Delamination in Ballastless Slab Track. MATERIALS 2019; 12:ma12111788. [PMID: 31159497 PMCID: PMC6600789 DOI: 10.3390/ma12111788] [Citation(s) in RCA: 10] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 04/03/2019] [Revised: 05/12/2019] [Accepted: 05/31/2019] [Indexed: 11/16/2022]
Abstract
This paper aims to adopt the total focusing method (TFM) and wavenumber method for characterizing a delamination in ballastless slab track. Twelve dry point contact (DPC) transducers located at the upper surface of the slab track compose a linear array. These transducers are employed to actuate shear waves, which are suitable for identifying the delamination. The technique of removing the surface wave has been implemented for only retaining the scattered wave caused by the delamination and the reflected wave from the bottom of bed plate. Numerical and experimental results demonstrate that the delamination and bottom of the bed plate can be identified by the proposed methods. Furthermore, the near-surface pseudomorphism is distinctly restrained after removing the surface wave. Compared to TFM, the wavenumber method has the great advantages of improving computational performance and lateral resolution. However, they have no significant difference in the longitudinal resolution. Furthermore, it has been confirmed that the lateral resolution can be affected by the amount of transducers. This paper can provide valuable suggestions on improving the computational performance and the imaging accuracy when we identify a delamination in ballastless slab track.
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He J, Leckey CAC, Leser PE, Leser WP. Multi-mode reverse time migration damage imaging using ultrasonic guided waves. ULTRASONICS 2019; 94:319-331. [PMID: 30172556 DOI: 10.1016/j.ultras.2018.08.005] [Citation(s) in RCA: 4] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 06/02/2018] [Revised: 08/05/2018] [Accepted: 08/12/2018] [Indexed: 06/08/2023]
Abstract
The sensitivity of Lamb wave modes to a particular defect or instance of damage is dependent on various factors (e.g., the local strain energy density due to that wave mode). As a result, different modes will be more useful than others for damage detection and quantification, dependent on damage type and location. For example, prior work in the field has shown that out-of-plane modes may have a higher sensitivity than in-plane modes to surface defects in plates. The excitability of a certain data acquisition system and the corresponding resolution for damage imaging also varies with frequency. The aim of the present work was to develop a multi-mode damage imaging technique that enables characterization of damage type and size, general sensitivity to unknown damage types, higher resolution imaging, and detectability regardless of the data acquisition system used. A reverse-time migration (RTM) imaging algorithm was combined with a numerical simulator-the three-dimensional (3D) elastodynamic finite integration technique (EFIT)-to provide multi-mode damage imaging. The approach was applied to two simulated case studies featuring damaged isotropic plates. Sensitivities of damage type to wave mode were investigated by separating the A0 and S0 Lamb wave modes obtained from the resultant RTM wavefields.
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Affiliation(s)
- Jiaze He
- National Institute of Aerospace, Hampton, VA 23666, USA; North Carolina State University, Raleigh, NC 27695, USA.
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Ghavamian A, Mustapha F, Baharudin BTHT, Yidris N. Detection, Localisation and Assessment of Defects in Pipes Using Guided Wave Techniques: A Review. SENSORS (BASEL, SWITZERLAND) 2018; 18:E4470. [PMID: 30563013 PMCID: PMC6308566 DOI: 10.3390/s18124470] [Citation(s) in RCA: 24] [Impact Index Per Article: 4.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 10/15/2018] [Revised: 11/15/2018] [Accepted: 11/17/2018] [Indexed: 12/03/2022]
Abstract
This paper aims to provide an overview of the experimental and simulation works focused on the detection, localisation and assessment of various defects in pipes by applying fast-screening guided ultrasonic wave techniques that have been used in the oil and gas industries over the past 20 years. Major emphasis is placed on limitations, capabilities, defect detection in coated buried pipes under pressure and corrosion monitoring using different commercial guided wave (GW) systems, approaches to simulation techniques such as the finite element method (FEM), wave mode selection, excitation and collection, GW attenuation, signal processing and different types of GW transducers. The effects of defect parameters on reflection coefficients are also discussed in terms of different simulation studies and experimental verifications.
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Affiliation(s)
- Aidin Ghavamian
- Department of Aerospace Engineering, Universiti Putra Malaysia, Serdang, Selangor 43400, Malaysia.
| | - Faizal Mustapha
- Department of Aerospace Engineering, Universiti Putra Malaysia, Serdang, Selangor 43400, Malaysia.
| | - B T Hang Tuah Baharudin
- Department of Mechanical and Manufacturing Engineering, Universiti Putra Malaysia, Serdang, Selangor 43400, Malaysia.
| | - Noorfaizal Yidris
- Department of Aerospace Engineering, Universiti Putra Malaysia, Serdang, Selangor 43400, Malaysia.
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Kazys RJ, Mazeika L, Sliteris R, Sestoke J. Air-Coupled Excitation of a Slow A₀ Mode Wave in Thin Plastic Films by an Ultrasonic PMN-32%PT Array. SENSORS 2018; 18:s18093156. [PMID: 30235795 PMCID: PMC6164743 DOI: 10.3390/s18093156] [Citation(s) in RCA: 3] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 07/03/2018] [Revised: 09/06/2018] [Accepted: 09/18/2018] [Indexed: 11/16/2022]
Abstract
Ultrasonic non-destructive testing techniques (NDT) based on the application of guided waves are already used for inspection of plate-type structures made of various materials, including composite materials. Air-coupled ultrasonic techniques are used to test such structures by means of guided waves. The objective of this research was development and investigation of air-coupled excitation of a slow A0 Lamb wave mode in thin plastic films by a PMN-32%PT ultrasonic array. It is known that when the velocity of the A0 mode in the film is less than the ultrasound velocity in air no leaky wave is observed in a surrounding air. It opens new possibilities for NDT of composite structures. The influence of the airborne wave may be eliminated by 3D filtering in a wavenumbers-frequency domain. A special filter and corresponding signals processing technique were developed in order to obtain directivity patterns and velocity maps of the waves propagating in all directions. The measured ultrasound velocity values prove that, with the proposed method, it is possible to excite a slow A0 Lamb wave mode and to separate it from other parasitic waves propagating in air. Measurements of the parameters of the slow A0 mode, such as the propagation velocity in the plastic film, may be applied for the material characterization.
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Affiliation(s)
- Rymantas J Kazys
- Ultrasound Institute, Kaunas University of Technology, LT-51423 Kaunas, Lithuania.
| | - Liudas Mazeika
- Ultrasound Institute, Kaunas University of Technology, LT-51423 Kaunas, Lithuania.
| | - Reimondas Sliteris
- Ultrasound Institute, Kaunas University of Technology, LT-51423 Kaunas, Lithuania.
| | - Justina Sestoke
- Ultrasound Institute, Kaunas University of Technology, LT-51423 Kaunas, Lithuania.
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Khalili P, Cawley P. Relative Ability of Wedge-Coupled Piezoelectric and Meander Coil EMAT Probes to Generate Single-Mode Lamb Waves. IEEE TRANSACTIONS ON ULTRASONICS, FERROELECTRICS, AND FREQUENCY CONTROL 2018; 65:648-656. [PMID: 29610094 DOI: 10.1109/tuffc.2018.2800296] [Citation(s) in RCA: 8] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/08/2023]
Abstract
Ultrasonic guided waves are used extensively when checking for defects in petrochemical and other industries and are mostly generated using piezoelectric transducers on an angled wedge or electromagnetic acoustic transducers (EMATs) in different configurations. Low-frequency inspection allows for long-distance propagation, but it is best suited for detecting relatively large defects, while at higher frequencies, the presence of multiple wave modes limit defect detectability, so achieving practical single Lamb mode excitation via careful transduction is very beneficial. This paper investigates the relative ability of angled piezoelectric and meander coil EMAT probes to produce single-mode transduction in the medium (~1-5 MHz-mm) and high (>5 MHz-mm) frequency-thickness regions of the dispersion curves. The nature of each transducer is studied analytically by simulating the corresponding surface forces, followed by the use of a Fourier transform in time and space (2-D fast Fourier transform) to highlight the excitation region in the wavenumber-frequency space. With angled wedge excitation there is a linear relationship between the excitation frequency and the wavenumber which means that the excitation tends to track typical dispersion curves, allowing for easier pure mode generation. In contrast, the EMAT controls frequency and wavenumber separately which makes it more difficult to generate a pure mode when dispersion curves are close together; however, by narrowing the frequency bandwidth via a large number of cycles in the excitation signal, pure mode generation via an EMAT was shown to be possible even in areas of closely spaced modes. As example cases, analytical results, backed up by experiments, showed that signals dominated by the A0 mode at 1.5 MHz-mm and also the A1 mode at 18 MHz-mm can be generated with both angled piezoelectric and EMAT probes.
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Adams C, Harput S, Cowell D, Carpenter TM, Charutz DM, Freear S. An Adaptive Array Excitation Scheme for the Unidirectional Enhancement of Guided Waves. IEEE TRANSACTIONS ON ULTRASONICS, FERROELECTRICS, AND FREQUENCY CONTROL 2017; 64:441-451. [PMID: 28113930 PMCID: PMC5426999 DOI: 10.1109/tuffc.2016.2628100] [Citation(s) in RCA: 3] [Impact Index Per Article: 0.4] [Reference Citation Analysis] [Abstract] [MESH Headings] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 05/30/2023]
Abstract
Control over the direction of wave propagation allows an engineer to spatially locate defects. When imaging with longitudinal waves, time delays can be applied to each element of a phased array transducer to steer a beam. Because of the highly dispersive nature of guided waves (GWs), this beamsteering approach is suboptimal. More appropriate time delays can be chosen to direct a GW if the dispersion relation of the material is known. Existing techniques, however, need a priori knowledge of material thickness and acoustic velocity, which change as a function of temperature and strain. The scheme presented here does not require prior knowledge of the dispersion relation or properties of the specimen to direct a GW. Initially, a GW is generated using a single element of an array transducer. The acquired waveforms from the remaining elements are then processed and retransmitted, constructively interfering with the wave as it travels across the spatial influence of the transducer. The scheme intrinsically compensates for the dispersion of the waves, and thus can adapt to changes in material thickness and acoustic velocity. The proposed technique is demonstrated in simulation and experimentally. Dispersion curves from either side of the array are acquired to demonstrate the scheme's ability to direct a GW in an aluminum plate. The results show that unidirectional enhancement is possible without a priori knowledge of the specimen using an arbitrary pitch array transducer. The experimental results show a 34-dB enhancement in one direction compared with the other.
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