Self healing in polymers and polymer composites. Concepts, realization and outlook: A review

Verification of the Self-Healing Ability of PP-co-HUPy Copolymers in Epoxy Systems

This work concerns the verification of the self-healing ability of PP-co-HUPy copolymers dispersed in epoxy systems. PP is the acronym for the Poly-PEGMA polymer, and HUPy refers to the HEMA-UPy copolymers based on ureidopyrimidinone (UPy) moieties. In particular, this work aims to verify whether this elastomer characterized by an intrinsic self-healing ability can activate supramolecular interactions among polymer chains of an epoxy resin, as in the elastomer alone. The elastomer includes a class of polyethylene glycol monomethyl ether methacrylate-based copolymers, with different percentages of urea-N-2-amino-4-hydroxy-6-methyl pyrimidine-N'-(hexamethylene-n-carboxyethyl methacrylate) (HEMA-UPy) co-monomers. The self-healing capability of these copolymers based on possible quadruple hydrogen bond interactions between polymer chains has been verified. The formulated epoxy samples did not show self-healing efficiency. This can be attributed to the formation of phase segregation that originates during the curing process of the samples, although the PP-co-HUPy copolymers are completely soluble in the liquid epoxy matrix EP. The morphological investigation highlighted the presence of crystals of PP-co-HUPy copolymers, which are in greater quantity in the sample containing the highest weight percentage (7.8 wt%) of HUPy units. Furthermore, the crystals act as promotors for increasing the curing degree (DC) of the epoxy systems containing HUPy units. DC goes from 91.6% for EP to 96.1% and 95.4% for the samples containing weight percentages of 2.5 and 7.8 wt% of HUPy units, respectively. Dynamic mechanical analysis (DMA) shows storage modulus values for epoxy systems containing PP-co-HUPy units lower than that of the unfilled resin EP. The values of maximum in Tan δ (Tg), representing the temperature at which the glass transition occurs, are 220 for the unfilled resin EP, 228 for the sample containing 2.5 wt% of HEMA-UPy units, and 211 for the sample containing 7.8 wt% of HEMA-UPy units.

Bio-Vitrimers for Sustainable Circular Bio-Economy

The aim to achieve sustainable development goals (SDG) and cut CO2-emission is forcing researchers to develop bio-based materials over conventional polymers. Since most of the established bio-based polymeric materials demonstrate prominent sustainability, however, performance, cost, and durability limit their utilization in real-time applications. Additionally, a sustainable circular bioeconomy (CE) ensures SDGs deliver material production, where it ceases the linear approach from production to waste. Simultaneously, sustainable circular bio-economy promoted materials should exhibit the prominent properties to involve and substitute conventional materials. These interceptions can be resolved through state-of-the-art bio-vitrimeric materials that display durability/mechanical properties such as thermosets and processability/malleability such as thermoplastics. This article emphasizes the current need for vitrimers based on bio-derived chemicals; as well as to summarize the developed bio-based vitrimers (including reprocessing, recycling and self-healing properties) and their requirements for a sustainable circular economy in future prospects.

An Overview of Self-Healable Polymers and Recent Advances in the Field

The search for materials with better performance, longer service life, lower environmental impact, and lower overall cost is at the forefront of polymer science and material engineering. This has led to the development of self-healing polymers with a range of healing mechanisms including capsular-based, vascular, and intrinsic self-healing polymers. The development of self-healable systems has been inspired by the healing of biological systems such as skin wound healing and broken bone reconstruction. The goal of using self-healing polymers in various applications is to extend the service life of polymers without the need for replacement or human intervention especially in restricted access areas such as underwater/underground piping where inspection, intervention, and maintenance are very difficult. Through an industrial and scholarly lens, this paper provides (a) an overview of self-healing polymers, (b) classification of different self-healing polymers and polymer-based composites, (c) mechanical, thermal, and electrical analysis characterization, (d) applications in coating, composites, and electronics, (e) modeling and simulation, and (f) recent development in the past 20 years . This review highlights the importance of healable polymers for an economically and environmentally sustainable future, the most recent advances in the field, and current limitations in fabrication, manufacturing, and performance. This article is protected by copyright. All rights reserved.

Self-Healable, Strong, and Tough Polyurethane Elastomer Enabled by Carbamate-Containing Chain Extenders Derived from Ethyl Carbonate

Commercial diol chain extenders generally could only form two urethane bonds, while abundant hydrogen bonds were required to construct self-healing thermoplastic polyurethane elastomers (TPU). Herein, two diol chain extenders bis(2-hydroxyethyl) (1,3-pheny-lene-bis-(methylene)) dicarbamate (BDM) and bis(2-hydroxyethyl) (methylenebis(cyclohexane-4,1-diy-l)) dicarbamate (BDH), containing two carbamate groups were successfully synthesized through the ring-opening reaction of ethylene carbonate (EC) with 1,3-benzenedimetha-namine (MX-DA) and 4, 4'-diaminodicyclohexylmethane (HMDA). The two chain extenders were applied to successfully achieve both high strength and high self-healing ability. The BDM-1.7 and BDH-1.7 elastomers had high comprehensive self-healing efficiency (100%, 95%) after heated treatment at 60 °C, and exhibited exceptional comprehensive mechanical performances in tensile strength (20.6 ± 1.3 MPa, 37.1 ± 1.7 MPa), toughness (83.5 ± 2.0 MJ/m3, 118.8 ± 5.1 MJ/m3), puncture resistance (196.0 mJ, 626.0 mJ), and adhesion (4.6 MPa, 4.8 MPa). The peculiar mechanical and self-healing properties of TPUs originated from the coexisting short and long hard segments, strain-induced crystallization (SIC). The two elastomers with excellent properties could be applied to engineering-grade fields such as commercial sealants, adhesives, and so on.

A novel UV, moisture and magnetic field triple-response smart insulating material achieving highly targeted self-healing based on nano-functionalized microcapsules

During the long-term operation of solid insulation materials, strong electric fields and mechanical stress cause electrical trees and cracks that are undetectable and irreversible, leading to the failure of electronic and electrical devices. A promising means of protecting against these problems is to endow the insulating materials with some self-healing capability alongside their excellent intrinsic properties. However, this has proved extremely challenging. In this paper, we describe an ultraviolet light, moisture, and magnetic field triple-response microcapsule that enables epoxy resin materials to heal themselves against various forms of damage without affecting the intrinsic performance of the matrix. In particular, microcapsules wrapped inside functional shells containing Fe₃O₄ nanoparticles are precisely controlled by a targeted magnetic field and distributed in the vulnerable area of the insulation materials, resulting in a high healing rate at low doping concentrations. Using the in situ ultraviolet light emitted by the electrical trees, artificial ultraviolet light, and moisture in the operating environment, it is possible to induce active or passive curing of the healing agent, thus realizing the intelligent, non-contact, and targeted self-healing of mechanical cracks and electrical tree damage. This method opens an avenue toward the development of self-healing insulation materials for electrical and electronic applications.

Optimal Design and Testing of a Thermoplastic Pressurized Passenger Door Manufactured Using Thermoforming

The present paper documents and discusses research work associated with a newly designed passenger door structure demonstrator. The composite structure was manufactured from carbon-fiber-reinforced thermoplastic resin. A composite frame with a variable cross-section was designed, optimized, and fabricated using thermoforming technology. Both numerical simulations and experiments supported structural verification according to the damage tolerance philosophy; i.e., impact damage is presented. The Tsai-Wu and maximal stress criteria were used for damage analysis of the composite parts. Topological optimization of the metal hinges from the point of view of weight reduction was used. All expected parameters and proposed requirements of the mechanical properties were proved and completed. The door panel showed an expected numerically evaluated residual strength (ultimate structure load) as well as meeting airworthiness requirements. No impact damage propagation in the composite parts was observed during mechanical tests, even though visible impact damage was introduced into the structure. No significant difference between the numerical simulations and the experimentally measured total deformation was observed. Repeated deformation measurements during fatigue showed a nonlinear structure behavior. This can be attributed to the relaxation of thermoplastics.

Key Factors Determining the Self-Healing Ability of Cement-Based Composites with Mineral Additives

This paper reveals the relationships between key factors that determine the ability of cementitious composites to self-heal autogenously and specific measures for quantifying the effects of this process. The following material factors: water-to-binder ratio (w/b), uniaxial compressive strength and age of the composite at the time of defect formation were considered, as well as the method and degree of damage to the tested material. The subjects of this study were mortars and concretes in which Portland cement was partially replaced, to varying degrees, with mechanically activated fluidized bed combustion fly ash (MAFBC fly ash) and siliceous fly ash. The samples were subjected to three-point bending or cyclic compression tests after 14 or 28 days of aging, in order to induce defects and then cured in water for 122 days. Microscopic (MO) and high-resolution scanning (HRS) observations along with computer image processing techniques were used to visualize and quantify the changes occurring in the macro-crack region near the outer surface of the material during the self-sealing process. Techniques based on the measurement of the ultrasonic pulse velocity (UPV) allowed the quantification of the changes occurring inside the damaged materials. Mechanical testing of the composites allowed quantification of the effects of the activity of the binder-supplementary cementitious materials (SCMs) systems. The analysis of the results indicates a significant influence of the initial crack width on the ability to completely close the cracks; however, there are repeated deviations from this rule and local variability of the self-sealing process. It has been shown that the compressive strength of a material is an important indicator of binder activity concerning crack width reduction due to self-sealing. Regardless of the crack induction method, the internal material changes caused by self-sealing are dependent on the degree of material damage.

Shape Memory Corrosion-Resistant Polymeric Materials

Shape memory alloys, materials capable of being deformed and maintaining the deformation and additionally capable of returning to the initial position, are valued for a range of applications from actuators to flexible microdevices. Maintaining the properties that make them useful, their ability to deform and reform, requires that shape memory alloys must be protected against corrosion, in which the integration of shape memory polymers can act as a means of protection. Thus, this review is to highlight the utility of self-healing shape memory polymers as a means of corrosion inhibition. Therefore, this review discusses the benefits of utilizing self-healing shape memory polymers for the protection of shape memory, several types of self-healing polymers that could be used, means of improving or tailoring the polymers towards specific usages, and future prospects in designing a shape memory polymer for use in corrosion inhibition.

4D printing: Perspectives for the production of sustainable plastics for agriculture

The concept of 4D printing of phase change materials is gaining attention in the potential development of self-healing materials for tissue engineering and manufacturing applications, but there has been limited utilization of the technology in agriculture/farm-based applications. The temperature-responsiveness, magneto-responsiveness, pH-responsiveness, and osmotic pressure-responsiveness of shape-memory materials have potential applications in green/compostable plastics for agricultural applications such as food packaging and mulching films, shade nets, and greenhouse polymer covers. The application of 4D printing in augmenting the biodegradability, environmental, economic, and production benefits of polymers in agriculture is the main focus of this review. So far,; little scholarly and industry attention have been directed to agricultural applications even though shape memory polymers are ideal for such applications compared to existing materials due to smart/intelligent behavior, optimized performance through fiber/nanomaterial reinforcement and multilayered composites. The practical constraints relate to the newness of the 4D printing process, customized synthetic routes for application-specific materials. The constraints can be resolved using novel and customized processes such as fused deposition modeling (FDM) and stereo-lithography and ink-jet printing, which are facile, scalable and affordable 4D printing techniques, that are highly effective compared to powder bed printing, and other droplet-based printing technologies, and photo-polymerization methods. FDM has led to the generation of PLA and other polymers with self-deformation and controllable shape memory effects. Future applications should overcome constraints linked to machine workload limitations and 3D/4D printing constraints.

Microencapsulation of reactive isocyanates for application in self-healing materials: a review

Microencapsulation of curing agents is a major strategy for the development of self-healing polymers. Isocyanates are among the most promising compounds for the development of one-part, catalyst free, self-healing materials, but their microencapsulation is challenging due to their high reactivity. To keep the healing agent intact in the liquid state and containing free-NCO groups, the monitoring of several synthesis parameters is essential. This review aims to summarise the outcomes in the microencapsulation of isocyanates, emphasising the efforts reported in the literature to modulate the microcapsule properties. In this regard, the main synthesis procedures are presented, followed by the most relevant characterisation methods used to assess microcapsule properties. The correlation between these properties and synthesis parameters is also discussed, and finally the main potential and challenges for industrial applications are highlighted.

Self-Healing Polymer Nanocomposite Materials by Joule Effect

Nowadays, the self-healing approach in materials science mainly relies on functionalized polymers used as matrices in nanocomposites. Through different physicochemical pathways and stimuli, these materials can undergo self-repairing mechanisms that represent a great advantage to prolonging materials service-life, thus avoiding early disposal. Particularly, the use of the Joule effect as an external stimulus for self-healing in conductive nanocomposites is under-reported in the literature. However, it is of particular importance because it incorporates nanofillers with tunable features thus producing multifunctional materials. The aim of this review is the comprehensive analysis of conductive polymer nanocomposites presenting reversible dynamic bonds and their energetical activation to perform self-healing through the Joule effect.

Effect of the Test Procedure and Thermoplastic Composite Resin Type on the Curved Beam Strength

The application of thermoplastic composites (TPCs) in aircraft construction is growing. This paper presents a study of the effect of an applied methodology (standards) on out-of-plane interlaminar strength characterization. Additionally, the mechanical behaviour of three carbon fibre-reinforced thermoplastic composites was compared using the curved beam strength test. Data evaluated using different standards gave statistically significantly different results. The study also showed that the relatively new polyaryletherketone (PAEK) composite had significantly better performance than the older and commonly used polyphenylensulfid (PPS) and polyetheretherketone (PEEK). Furthermore, considering the lower processing temperature of PAEK than PEEK, the former material has good potential to be used in serial aerospace production.

Intrinsic Self-Healing Epoxies in Polymer Matrix Composites (PMCs) for Aerospace Applications

This article reviews some of the intrinsic self-healing epoxy materials that have been investigated throughout the course of the last twenty years. Emphasis is placed on those formulations suitable for the design of high-performance composites to be employed in the aerospace field. A brief introduction is given on the advantages of intrinsic self-healing polymers over extrinsic counterparts and of epoxies over other thermosetting systems. After a general description of the testing procedures adopted for the evaluation of the healing efficiency and the required features for a smooth implementation of such materials in the industry, different self-healing mechanisms, arising from either physical or chemical interactions, are detailed. The presented formulations are critically reviewed, comparing major strengths and weaknesses of their healing mechanisms, underlining the inherent structural polymer properties that may affect the healing phenomena. As many self-healing chemistries already provide the fundamental aspects for recyclability and reprocessability of thermosets, which have been historically thought as a critical issue, perspective trends of a circular economy for self-healing polymers are discussed along with their possible advances and challenges. This may open up the opportunity for a totally reconfigured landscape in composite manufacturing, with the net benefits of overall cost reduction and less waste. Some general drawbacks are also laid out along with some potential countermeasures to overcome or limit their impact. Finally, present and future applications in the aviation and space fields are portrayed.

Polymer-Based Mechanochromic Composite Material Using Encapsulated Systems

The development of mechanochromic or self-reporting polymers that can indicate damage or fatigue of materials with an optical signal has become of paramount interest to ensure the reliability of the materials and prevent catastrophic failure. This technology can potentially find usefulness for various applications, including in situ monitoring of mechanical events and structural health monitoring systems. An emerging and versatile approach to achieve mechanochromic properties relies on the encapsulation of dye solutions that can be released and activated (chemically or physically) when the walls of the capsules are mechanically damaged. While the mechanochromic effect can be achieved with different types of dyes and operating principles, this framework can also be designed with encapsulating-containers of different shapes and shell materials, such as microcapsules, hollow glass fibers, vascular networks, and micelles, making this concept applicable to a broad range of polymer matrices. An overview of the different encapsulation approaches that have been employed to prepare mechanochromic polymers is given, with a focus on the containers used for this purpose. A brief description of the containers' preparation is provided, and their associated chromic operating principles and progress in their designs are reviewed.

Facile immobilization of graphene nanosheets onto PBO fibers via MOF-mediated coagulation strategy: Multifunctional interface with self-healing and ultraviolet-resistance performance

The surface of poly (p-phenylene benzobisoxazole) (PBO) fibers with self-healing and ultraviolet (UV)-resistance performance play the key role in prolonging their service lifespan. Although great advances have been made in the single aspect of above two properties, integration of self-healing and anti-UV performance into the surface of PBO fiber is still a challenge. In this study, the coagulation strategy mediated by metal-organic framework (MOF) is proposed to construct the multifunctional surface of PBO fibers. The spindle-like iron (III)-based MOF (MIL-88B-NH₂) nanocrystals are firstly immobilized onto the surface of PBO-COOH through hydrothermal reaction, then serving as the medium layer to further immobilize sufficient graphene oxide (GO) nanosheets. Benefitting from the favorable near-infrared (NIR, 808 nm) photothermal conversion performance of GO nanolayers, the monofilament composite-PBO@Fe-MIL-88B-NH₂-GO-TPU (thermoplastic polyurethane) exhibited a stable and high self-healing efficiency (approximately 80%) within five cycle times. Meanwhile, the cooperative adsorption and shielding weaken effects of MOF-GO nanolayers enabled PBO fibers with excellent anti-UV properties that are superior to much reported literatures after 96 h aging time and eventually increased by 75% compared with untreated PBO fiber. In view of the varieties and multifunctionalities of MOFs and carbon nanomaterials, MOF-mediated coagulation strategy would provide guidance for preparing multifunctional composite materials.

Cyclic Olefin Copolymer Interleaves for Thermally Mendable Carbon/Epoxy Laminates

Thin cyclic olefin copolymer (COC) foils were used as intrinsic thermoplastic healing agents in carbon fiber (CF)-reinforced epoxy laminates. COC films were produced by hot pressing and were interleaved in the interlaminar regions between each EP/CF lamina, during the hand layup fabrication of the laminates. Three samples were produced, i.e., the neat EP/CF laminate without COC, and two laminates containing COC layers with a thickness of 44 μm and 77 μm, respectively. It was observed that the fiber volume fraction decreased, and the porosity increased with the introduction of COC layers, and this effect was more evident when thick films were used. These two effects, combined with the sub-optimal adhesion between COC and EP, caused a decrease in the mechanical properties (i.e., the elastic modulus, flexural strength, interlaminar shear strength and interlaminar fracture toughness) of the laminates. Specimens subjected to mode I interlaminar fracture toughness test were then thermally mended under pressure by resistive heating, through the Joule effect of conductive CFs. A temperature of approximately 190 °C was reached during the healing treatment. The healing efficiency was evaluated as the ratio of critical strain energy release rate (G_IC) of the healed and virgin specimens. Healed specimens containing COC layers of 44 μm and 77 μm exhibited a healing efficiency of 164% and 100%, respectively. As expected, the healing treatment was not beneficial for the neat EP/CF laminate without COC, which experienced a healing efficiency of only 2%. This result proved the efficacy of COC layers as a healing agent for EP/CF laminates, and the effectiveness of resistive heating as a way to activate the intrinsic healing mechanism.

Self-Healing Polyurethane-Based Nanocomposites Modified with Carbon Fibres and Carbon Nanotubes

Self-healing polyurethanes (PUs) were synthesized as a matrix of nanocomposites containing two fibrous carbon components, i.e., functionalized carbon nanotubes (CNF-OH) and short carbon fibers (CF). Two types of PUs differing in the content of flexible chain segments (40% and 50%) were used. Changes in mechanical strength were analyzed to assess the ability to self-healing of PU-based matrix nanocomposites with experimentally introduced damage in the form of an incision. The healing process was activated by heating the damaged samples at 60°C, for 30 minutes. The addition of CNT-OH and CF caused a slight reduction in the self-healing ability of the nanocomposites as compared to the neat PUs. After heating to 60°C, the nanocomposites self-healed up to 72% of the initial strength of the undamaged samples. The introduction of fibrous components to the polymer matrix improved the thermal conductivity of nanocomposites and facilitated heat transfer from the environment to the interior of the samples, necessary to initiate self-healing. Low content of carbon components in the PU matrix, i.e., 3 wt% of CF and 2 wt% of CNF-OH increased the total work up to fracture of samples after healing by about 53%.

Self-Healing Mechanisms for 3D-Printed Polymeric Structures: From Lab to Reality

Existing self-healing mechanisms are still very far from full-scale implementation, and most published work has only demonstrated damage cure at the laboratory level. Their rheological nature makes the mechanisms for damage cure difficult to implement, as the component or structure is expected to continue performing its function. In most cases, a molecular bond level chemical reaction is required for complete healing with external stimulations such as heating, light and temperature change. Such requirements of external stimulations and reactions make the existing self-healing mechanism almost impossible to implement in 3D printed products, particularly in critical applications. In this paper, a conceptual description of the self-healing phenomenon in polymeric structures is provided. This is followed by how the concept of self-healing is motivated by the observation of nature. Next, the requirements of self-healing in modern polymeric structures and components are described. The existing self-healing mechanisms for 3D printed polymeric structures are also detailed, with a special emphasis on their working principles and advantages of the self-healing mechanism. A critical discussion on the challenges and limitations in the existing working principles is provided at the end. A novel self-healing idea is also proposed. Its ability to address current challenges is assessed in the conclusions.

Mechanically Robust, Self-Healing, Polymer Blends and Polymer/Small Molecule Blend Materials with High Antibacterial Activity

There is a growing demand for antibacterial materials around the world in recent years because they can be used for preventing pathogen infection, which is one of the major threats to human health. However, the mechanical damage of the antibacterial materials may weaken their protective effect since bacteria can invade through the cracks of the material. Therefore, antibacterial materials with self-healing ability, in which the mechanical damage can be spontaneously healed, exhibit better reliability and a longer lifespan. In this article, we prepared a series of low-cost antibacterial polymer blends and polymer/small molecule blend materials with excellent self-healing ability and high mechanical strength by a one-pot reaction under mild conditions. These materials were facilely obtained by blending a tiny amount of commercialized cationic antibacterial chemicals, poly(ethylene imine) (PEI) or cetyltrimethylammonium bromide (CTAB), into a self-healing, mechanically robust polymer, poly(ether-thioureas) (PETU). It can be found that they can effectively kill Escherichia coli (Gram-negative) and Staphylococcus aureus (Gram-positive) on their surface. Meanwhile, the distinguished advantages of PETU, including self-healing property, excellent mechanical robustness, recyclability, and transparency, were perfectively maintained. Furthermore, it was shown that their cytotoxicity was satisfactory and their hemolytic activity was insignificant. The above advantages of the blend materials suggested their potential applications in health care, food industry, and environmental hygiene.

Concrete Silos: Failures, Design Issues and Repair/Strengthening Methods

The review article investigated failure, design issues, repair and strengthening of reinforced concrete (RC) silos, primarily in agricultural set-ups. The durability of RC structures was influenced by the nature of the bulk solids, materials used in the reinforcement of the structures. Traditionally, high-grade steel has been used in silo wall reinforcement because it is affordable and readily available. However, it is susceptible to corrosion. In contrast, fiber-reinforced polymers (FRP) have better mechanical properties (tensile strength, elastic modulus, and Poisson’s ratio) and are not corroded. Additionally, there are limited scalable and facile methods for commercial production. The low ductility elevates the risk of brittle fracture in external pre-stressing concrete repair/strengthening. Beyond the material factors, the existing silo design codes such as BS EN 1991-4:2006, Australian Standard AS 3774-1996, and American Society of Agricultural Engineers ANSI/ASAE EP433 DEC1988 (R2011), and American Concrete Institute ACI 313-97 are limited by simplified characterization of loading/unloading scenarios and exclusion of specific hopper geometries and configurations. The funnel and mass flow scenarios and accumulation of bulk materials contribute to silo failure. In brief, the present repair/strengthening strategies (external pre-stressing, insertion/removal of inserts, shear columns, and FRPs alternatives to steel) do not adequately address the diverse variables that elevate the risk of material failure.

Preparation, characterization and properties of intrinsic self-healing elastomers

Significant advances have been made in the development of self-healing synthetic polymer materials in recent years. This review article discusses the recent progress in preparation, characterization and properties of different kinds of intrinsic self-healing elastomers based on reversible covalent bonds and dynamic supramolecular chemistry. Healing conditions, mechanical property recovery and healing efficiency are the main discussion topics. Potential applications, challenges and future prospects in self-healing elastomer fields are also discussed in the last part of this review.

A Heterocyclic Polyurethane with Enhanced Self-Healing Efficiency and Outstanding Recovery of Mechanical Properties

A functional polyurethane based on the heterocyclic group was synthesized and its self-healing and mechanical properties were examined. To synthesize a heterocyclic polyurethane, a polyol and a heterocyclic compound with di-hydroxyl groups at both ends were blended and the blended solution was reacted with a crosslinker containing multiple isocyanate groups. The heterocyclic polyurethane demonstrates better self-healing efficiency than the conventional polyurethane with no heterocyclic groups. Furthermore, unlike the conventional self-healing materials, the heterocyclic polyurethane examined in this study shows an outstanding recovery of the mechanical properties after the self-healing process. These results are attributed to the unique supramolecular network resulting from the strong hydrogen bonding interaction between the urethane group and the heterocyclic group in the heterocyclic polyurethane matrix.

Electrically Self-Healing Thermoset MWCNTs Composites Based on Diels-Alder and Hydrogen Bonds

In this work, we prepared electrically conductive self-healing nanocomposites. The material consists of multi-walled carbon nanotubes (MWCNT) that are dispersed into thermally reversible crosslinked polyketones. The reversible nature is based on both covalent (Diels-Alder) and non-covalent (hydrogen bonding) interactions. The design allowed for us to tune the thermomechanical properties of the system by changing the fractions of filler, and diene-dienophile and hydroxyl groups. The nanocomposites show up to 1 × 104 S/m electrical conductivity, reaching temperatures between 120 and 150 °C under 20-50 V. The self-healing effect, induced by electricity was qualitatively demonstrated as microcracks were repaired. As pointed out by electron microscopy, samples that were already healed by electricity showed a better dispersion of MWCNT within the polymer. These features point toward prolonging the service life of polymer nanocomposites, improving the product performance, making it effectively stronger and more reliable.

Facile Interface Design Strategy for Improving the Uvioresistant and Self-Healing Properties of Poly(p-phenylene benzobisoxazole) Fibers

Graphene-based coaxial hybrid fibers (CHFs) with a typical core-sheath structure have attracted extensive attention in recent years because of their potentially excellent mechanical performance. However, direct introduction of the micrometer-thick graphene stack structure on the extremely inert fiber surface with little negative effect has barely been reported so far and is still a great challenge. In the present work, a facile and cost-efficient dimensionally confined hydrothermal reduction, static adsorption, and thermal-assisted shrinkage sequential treatment strategy was developed to fabricate one-dimensional CHFs. The large-scale reduced graphene oxide-metal organic framework (RGO-UIO-66) hybrid layer and poly(p-phenylene benzobisoxazole) (PBO) fiber serve as the sheath part and core part, respectively, and the final product is denoted as PGU-CHFs. The experimental results confirmed that the prepared monofilament composite with thermoplastic polyurethane (PGU-CHF-TPU) exhibited an excellent and stable intrinsically self-healing efficiency (about 85%) over 5 cycles and an extraordinary uvioresistant performance (increased by 128%) compared to those of pristine PBO fibers after 288 h UV aging irradiation. Moreover, the anti-ultraviolet (UV) properties of PGU-CHFs at 96 h are basically at the optimum level among most of the reported literatures at present after comparison. The highly near-infrared photothermal conversion ability and stability of micrometer-thick RGO stack structure and the synergism of RGO-UIO-66 hybrid sheath layer including UV adsorption, shielding attenuation, and reflection are responsible for the satisfactorily interfacial self-healing efficiency and UV-resistance properties of PGU-CHFs, respectively. Considering the diversities and versatilities of RGO and MOFs, the proposed fabrication strategy will promisingly endow PBO fibers with great application potential in the other fields such as fiber-based sensors and smart fibers.

How non-bonding domains affect the active assembly of microtubule spools

Structural defects can determine and influence various properties of materials, and many technologies rely on the manipulation of defects (e.g., semiconductor industries). In biological systems, management of defects/errors (e.g. DNA repair) is critical to an organism's survival, which has inspired the design of artificial nanomachines that mimic nature's ability to detect defects and repair damage. Biological motors have captured considerable attention in developing such capabilities due to their ability to convert energy into directed motion in response to environmental stimuli, which maximizes their ability for detection and repair. The objective of the present study was to develop an understanding of how the presence of non-bonding domains, here considered as a "defect", in microtubule (MT) building blocks affect the kinesin-driven, active assembly of MT spools. The assembly/joining of micron-scale bonding (i.e., biotin-containing) and non-bonding (i.e., no biotin) MTs resulted in segmented MT building blocks consisting of alternating bonding and non-bonding domains. Here, the introduction of these MT building blocks into a kinesin gliding motility assay along with streptavidin-coated quantum dots resulted in the active assembly of spools with altered morphology but retained functionality. Moreover, it was noted that non-bonding domains were autonomously and preferentially released from the spools over time, representing a mechanism by which defects may be removed from these structures. Overall, our findings demonstrate that this active assembly system has an intrinsic ability for quality control, which can be potentially expanded to a wide range of applications such as self-regulation and healing of active materials.

Reversible Self-Healing Carbon-Based Nanocomposites for Structural Applications

Reversible Hydrogen Bonds (RHB) have been explored to confer self-healing function to multifunctional nanocomposites. This study has been carried out through a sequence of different steps. Hydrogen bonding moieties, with the intrinsic ability to simultaneously perform the functions of both hydrogen donors and acceptors, have been covalently attached to the walls of carbon nanotubes. The epoxy matrix has been modified to adapt the formulation for hosting self-healing mechanisms. It has been toughened with different percentages of rubber phase covalently linked to the epoxy precursor. The most performant matrix, from the mechanical point of view, has been chosen for the incorporation of MWCNTs. Self-healing performance and electrical conductivities have been studied. The comparison of data related to the properties of nanocomposites containing incorporated functionalized and nonfunctionalized MWCNTs has been performed. The values of the electrical conductivity of the self-healing nanocomposites, containing 2.0% by weight of functionalized multiwalled carbon nanotubes (MWCNTs), range between 6.76 × 10-3 S/m and 3.77 × 10-2 S/m, depending on the nature of the functional group. Curing degrees, glass transition temperatures, and storage moduli of the formulated multifunctional nanocomposites prove their potential for application as functional structural materials.

Reversible Self-Healing for Preserving Optical Transparency and Repairing Mechanical Damage in Composites

This research concentrates on the healing of optical properties, roughness, contact angle hysteresis, and shallow scratches in polymer/nanoparticle composites. A series of ternary composite blends [epoxy/halloysite nanotubes (HNTs)/cellulose acetate butyrate (CAB)] with various CAB concentrations were fabricated and subjected to a series of mechanical damages. The optimized concentration of a nanoparticle is 1.0 vol %, and the CAB concentration is 3.0 vol % based on the mechanical reinforcement and wear resistance. Nanoscale scratching, microlevel falling-sand test, and macrolevel Taber abrasions were utilized to damage the surfaces. The induced damage (roughness and surface scratch up to hundreds of nanometers in depth) healed upon heating. At any temperatures above the softening transition of the semi-interpenetrating network structure of the polymer composites, CAB migrates into the microcracks, and the essential mechanical parameters (modulus, strength, strain to failure) are recovered; in our particular epoxy/HNTs/CAB system, optical transparency is also recovered efficiently. CAB also moves to the macroscopic air/specimen interface and favorably modifies the surface properties, reducing the roll-off angles of water droplets from ∼90° to ∼20°. Through an appropriate choice of CAB additives with different molecular weights, the healing temperature can be tailored.

Shape-Memory Assisted Scratch-Healing of Transparent Thiol-Ene Coatings

A photopolymerizable thiol-ene composition was prepared as a mixture of pentaerythritol tetrakis(3-mercaptopropionate) (PETMP) and 1,3,5-triallyl-1,3,5-triazine-2,4,6(1H,3H,5H)-trione (TTT), with 1 wt. % of 2,2-dimethoxy-2-phenylacetophenone (DMPA) photoinitiator. A systematic analytical analysis that investigated the crosslinked PETMP-TTT polymer coatings employed Fourier transform infrared spectroscopy, ultraviolet⁻visible spectroscopy, differential scanning calorimetry, thermogravimetric analysis, pencil hardness, thermo-mechanical cyclic tensile, scratch testing, and atomic force microscopy. These coatings exhibited high optical transparency and shape-memory that assisted scratch-healing properties. Scratches produced on the PETMP-TTT polymer coatings with different constant loadings (1.2 N, 1.5 N, and 2.7 N) were completely healed after the external stimulus was applied. The strain recovery ratio and total strain recovery ratio for PETMP-TTT polymer were found to be better than 94 ± 1% and 97 ± 1%, respectively. The crosslinked PETMP-TTT polymer network was also capable of initiating scratch recovery at ambient temperature conditions.

Shape-Memory Assisted Scratch-Healing of Transparent Thiol-Ene Coatings

A photopolymerizable thiol-ene composition was prepared as a mixture of pentaerythritol tetrakis(3-mercaptopropionate) (PETMP) and 1,3,5-triallyl-1,3,5-triazine-2,4,6(1H,3H,5H)-trione (TTT), with 1 wt. % of 2,2-dimethoxy-2-phenylacetophenone (DMPA) photoinitiator. A systematic analytical analysis that investigated the crosslinked PETMP-TTT polymer coatings employed Fourier transform infrared spectroscopy, ultraviolet⁻visible spectroscopy, differential scanning calorimetry, thermogravimetric analysis, pencil hardness, thermo-mechanical cyclic tensile, scratch testing, and atomic force microscopy. These coatings exhibited high optical transparency and shape-memory that assisted scratch-healing properties. Scratches produced on the PETMP-TTT polymer coatings with different constant loadings (1.2 N, 1.5 N, and 2.7 N) were completely healed after the external stimulus was applied. The strain recovery ratio and total strain recovery ratio for PETMP-TTT polymer were found to be better than 94 ± 1% and 97 ± 1%, respectively. The crosslinked PETMP-TTT polymer network was also capable of initiating scratch recovery at ambient temperature conditions.

The journey of self-healing and shape memory polyurethanes from bench to translational research

In this critical review, we have enlisted a comprehensive summary of different approaches that have been used over the past decade to synthesize self-healing polyurethanes including “close then heal” and “shape memory assisted self-healing” concept.

Fabrication and Characterization of Novel Electrothermal Self-Healing Microcapsules with Graphene/Polymer Hybrid Shells for Bitumenious Material

Self-healing bituminous material has been a hot research topic in self-healing materials, and this smart self-healing approach is a promising a revolution in pavement material technology. Bitumen has a self-healing naturality relating to temperature, healing time, and aging degree. To date, heat induction and microencapsulation rejuvenator are two feasible approaches, which have been put into real applications. However, both methods have disadvantages limiting their practical results and efficiency. It will be an ideal method combining the advantages and avoiding the disadvantages of the above two methods at the same time. The aim of this work was to synthesize and characterize electrothermal self-healing microcapsules containing bituminous rejuvenator with graphene/organic nanohybrid structure shells. The microcapsules owned electric conductivity capability because of the advent of graphene, and realized the self-healing through the two approaches of heat induction and rejuvenation. The microcapsule shells were fabricated using a strength hexamethoxymethylmelamine (HMMM) resin and graphene by two-step hybrid polymerization. Experimental tests were carried out to character the morphology, integrity, and shell structure. It was found that the electric charge balance determined the graphene/HMMM microstructure. The graphene content in shells could not be greatly increased under an electrostatic balance in emulsion. X-ray photoelectron spectroscopy (XPS), Energy dispersive spectrometer (EDS), Transmission electron microscope (TEM) and Atomic force microscopy (AFM) results indicated that the graphene had deposited on shells. TGA/DTG tests implied that the thermal decomposition temperature of microcapsules with graphene had increased to about 350 °C. The thermal conductivity of microcapsules had been sharply increased to about 8.0 W/m²·K with 2.0 wt % graphene in shells. At the same time, electrical resistivity of microcapsules/bitumen samples had a decrease with more graphene in bitumen.

Combining uretdione and disulfide reversibly degradable polyurethanes: route to alternating block copolymers

Uretdione (temperature and catalyst controlled) and disulphide (REDOX controlled) functionalised polyurethanes have been described and the reversibility of these bonds tested.

Preparation of self-healing polyurethane/functionalized graphene nanocomposites as electro-conductive one part adhesives

We report the synthesis and investigation of the electrical conductivity and self-healing properties of moisture curable polyurethane (PU) adhesives filled with functionalized graphene nanosheets and isophorone diisocyanate (IPDI) loaded poly(methyl methacrylate) (PMMA) nanocapsules. For this purpose, chemically functionalized graphene was prepared by covalently grafting 4-(4,5-diphenyl-1H-imidazol-2-yl)phenol (DIP) on the surface of graphene oxide and synthesized PMMA nanocapsules were loaded with IPDI. Both nanofillers were then dispersed in a polyurethane matrix and the effects on the adhesion properties of the adhesives in aluminum–aluminum metal joints were studied. The results showed that by surface modification and better exfoliation of graphene nanosheets, the electrical conductivity was increased from 2.2 × 10⁻⁹ S m⁻¹ to 4.1 S m⁻¹ for pure PU and 10 wt% graphene based nanofiller loaded PU, respectively. The thermal stability, electrical conductivity, shear strength and self-healing process of the ECAs were also studied. The results provide evidence that the prepared adhesives have the potential for applications in electronic device packaging.

One part moisture curable adhesives based on polyurethane/functionalized graphene nanocomposites were synthesized and showed good electrical conductivity, thermal stability, shear strength and self-healing properties.

Review of Progress in Shape Memory Epoxies and Their Composites

Shape memory polymer (SMP) is capable of memorizing one or more temporary shapes and recovering successively to the permanent shape upon various external stimuli. Beside of the above mentioned one-way variants, also two-way shape memory polymers (SMPs) and shape memory (SM) systems exist which feature a reversible shape change on the basis of "on-off switching" of the external stimulus. The preparation, properties and modelling of shape memory epoxy resins (SMEP), SMEP foams and composites have been surveyed in this exhaustive review article. The underlying mechanisms and characteristics of SM were introduced. Emphasis was put to show new strategies on how to tailor the network architecture and morphology of EPs to improve their SM performance. To produce SMEPs novel preparation techniques, such as electrospinning, ink printing, solid-state foaming, were tried. The potential of SMEPs and related systems as multifunctional materials has been underlined. Added functionality may include, among others, self-healing, sensing, actuation, porosity control, recycling. Recent developments in the modelling of SMEPs were also highlighted. Based on the recent developments some open topics were deduced which are merit of investigations in future works.

Ultralow Friction Self-Lubricating Nanocomposites with Mesoporous Metal-Organic Frameworks as Smart Nanocontainers for Lubricants

Smart nanocontainers with stimuli-responsive property can be used to fabricate a new kind of self-lubricating nanocomposite, while the practical potential of the metal-organic frameworks (MOFs) as nanocontainers for lubricants has not been realized. In this work, mesoporous Cu-BTC MOFs storing oleylamine nanocomposites were explored from synthesis and microstructure to self-lubricating characterization. The stress stimuli-responsiveness behavior of the Cu-BTC storing oleylamine (Cu-BTCO) for lubrication has been investigated by subjecting it to macroscopic ball-on-disc friction tests. The steady-state coefficients of friction (COFs) of the Cu-BTC nanocomposites without lubricants were ca. 0.5. In contrast, after oleylamine as the lubricant was incorporated into the Cu-BTC container in the nanocomposite, ultralow friction (COF, ca. 0.03) was achieved. It has been demonstrated that the improved lubricating performance was associated with the lubricating film which was in situ produced by the chemical reaction between the oleylamine released from the nanocontainer and the friction pairs. Therefore, the nanocomposite with smart Cu-BTC container holds the promise of realizing extraordinary self-lubricating properties under stress stimuli.

Lab-on-Skin: A Review of Flexible and Stretchable Electronics for Wearable Health Monitoring

Skin is the largest organ of the human body, and it offers a diagnostic interface rich with vital biological signals from the inner organs, blood vessels, muscles, and dermis/epidermis. Soft, flexible, and stretchable electronic devices provide a novel platform to interface with soft tissues for robotic feedback and control, regenerative medicine, and continuous health monitoring. Here, we introduce the term "lab-on-skin" to describe a set of electronic devices that have physical properties, such as thickness, thermal mass, elastic modulus, and water-vapor permeability, which resemble those of the skin. These devices can conformally laminate on the epidermis to mitigate motion artifacts and mismatches in mechanical properties created by conventional, rigid electronics while simultaneously providing accurate, non-invasive, long-term, and continuous health monitoring. Recent progress in the design and fabrication of soft sensors with more advanced capabilities and enhanced reliability suggest an impending translation of these devices from the research lab to clinical environments. Regarding these advances, the first part of this manuscript reviews materials, design strategies, and powering systems used in soft electronics. Next, the paper provides an overview of applications of these devices in cardiology, dermatology, electrophysiology, and sweat diagnostics, with an emphasis on how these systems may replace conventional clinical tools. The review concludes with an outlook on current challenges and opportunities for future research directions in wearable health monitoring.

Structural Analysis of Polymer Composites Using Spectral Domain Optical Coherence Tomography

The structural analysis of nylon/graphene oxide (NY/GO) and polyetherblockamide/ trisilinolphenyl-polyhederal oligomeric silsesquioxane (PEBA/t-POSS) composites were performed using high-resolution spectral domain optical coherence tomography (SD-OCT). This optical technology revealed both cross-sectional, as well as sub-layer depth information of sample. The non-destructive real-time imaging demonstrated the nature of defects in the composites. The thickness and location of each defect point in the composites were measured using A-scan analysis on the SD-OCT images. The cross-sectional and volumetric images clearly demonstrate the effectiveness of SD-OCT for composite research, as well as the for industrial quality assurance of polymer materials.

Smart anti-corrosion self-healing zinc metal-based molybdate functionalized-mesoporous-silica (MCM-41) nanocomposite coatings

Smart corrosion-resistant zinc-based composite coatings containing mesoporous silica (MCM-41), impregnated with molybdate are introduced as a metal based self healing material.