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Zhang J, Xie J, Du Y, Li Y, Yue Y, Cao S. Discrete element modeling and experimental study of biomechanical properties of cotton stalks in machine-harvested film-stalk mixtures. Sci Rep 2024; 14:12933. [PMID: 38839762 DOI: 10.1038/s41598-024-62390-8] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/09/2024] [Accepted: 05/16/2024] [Indexed: 06/07/2024] Open
Abstract
To address the current problems of low accuracy and poor reliability of the discrete element model of cotton stalks, as well as the difficulty of guiding the design and optimization of the equipment through simulations, the discrete element modeling and physical-mechanical tests of cotton stalks in machine harvested film-stalk mixtures are carried out. The peak tensile force F j max , the peak pressure F y max , the peak bending force F w max , the peak shear force F j max , and the force-displacement (F-x) curves of cotton stalks are obtained from the physical tests. The discrete element model of double-layer cotton stalks based on the flat-joint model is established with the PFC3 D software. The F y max is taken as the response value, and the microscopic parameters of the cotton stalk model are used as the test factors, then the Plackett-Burman test, the steepest climb test, and the Box-Behnken test are sequentially designed using Design-Expert software. The second-order regression model describing the relationship between the F y max and the microscopic parameters is established. The optimal parameter combinations of the microscopic parameters are obtained, and then they are utilized to construct the compression, bending, and shear models of cotton stalks and to carry out the validation tests. The results confirm that the established discrete element model could accurately characterize the biomechanical properties of cotton stalks and that the parameter calibration method is reasonable, which could provide a reference for the discrete element modeling of cotton stalks and other stalks, and also offer a theoretical basis for the research of the crushing and separation mechanism of the film-stalk mixtures and the development of the equipment.
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Affiliation(s)
- Jia Zhang
- College of Mechanical and Electrical Engineering, Xinjiang Agricultural University, Urumqi, 830052, China.
- College of Mechanical and Electrical Engineering, Xinjiang Institute of Engineering, Urumqi, 830023, China.
| | - Jianhua Xie
- College of Mechanical and Electrical Engineering, Xinjiang Agricultural University, Urumqi, 830052, China.
- Xinjiang Key Laboratory of Intelligent Agricultural Equipment, Urumqi, 830052, China.
| | - Yakun Du
- College of Mechanical and Electrical Engineering, Xinjiang Agricultural University, Urumqi, 830052, China
| | - Yuanze Li
- College of Mechanical and Electrical Engineering, Xinjiang Agricultural University, Urumqi, 830052, China
| | - Yong Yue
- College of Mechanical and Electrical Engineering, Xinjiang Agricultural University, Urumqi, 830052, China
| | - Silin Cao
- College of Mechanical and Electrical Engineering, Xinjiang Agricultural University, Urumqi, 830052, China
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Wu Y, Tang Y, Xie P, Hu B, Lang D, Wang H. Internal stress transfer characteristics of coal-rock medium under concentrated force based on particle flow method. Sci Rep 2024; 14:5737. [PMID: 38459076 PMCID: PMC10923777 DOI: 10.1038/s41598-024-55841-9] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/06/2024] [Accepted: 02/28/2024] [Indexed: 03/10/2024] Open
Abstract
To solve the problem that the macroscopic deformation and failure of coal-rock medium under external loads are easy to be observed while the internal stress transfer mode and path are unclear. Based on the discrete element idea, the numerical models for pure coal or rock samples and coal-rock combination samples with different lithologies and combination methods under concentrated force are established by PFC2D software. Then the influence of coal or rock strength and combination methods on the internal stress transfer law and distribution evolution characteristics of coal-rock medium are discussed from the perspectives of macroscopic stress and mesoscopic force chain, respectively. The results showed that under concentrated load, the macroscopic stress transfer paths within pure coal or rock samples and coal-rock combination samples are primarily in the form of 'point source radiation'. However, when transferring between coal-rock interfaces, there is a certain interface effect. For pure coal or rock samples, differences in lithology does not change the transfer rules and macro distribution patterns of internal stress, but it can cause changes in internal unit transfer stress value and local area transfer direction. For coal-rock combination samples, the greater the difference in lithology between the two sides of the interface, the more likely the interface effect will occur. In addition, the internal stress transfer is also influenced by the relative stratigraphic relationships of coal and rock. When the stress is transferred from a higher-strength rock to a lower-strength coal mass, the interface effect will be more significant. However, regardless of the combination pattern, the locations where significant stress surges occur are always within the higher strength rock mass near the interface. The findings are helpful to understand the mechanical properties and failure mechanism of mining coal and rock mass, and provide a theoretical basis for the study of the mining-induced mechanical behavior of the floor under the action of the coal pillar.
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Affiliation(s)
- Yongping Wu
- College of Energy Engineering, Xi'an University of Science and Technology, Xi'an, 710054, China
- Key Laboratory of Western Mines and Hazard Prevention, Ministry of Education of China, Xi'an, 710054, China
- State Key Laboratory of Coal Resources in Western China, Xi'an, 710054, China
| | - Yepeng Tang
- College of Energy Engineering, Xi'an University of Science and Technology, Xi'an, 710054, China.
- Key Laboratory of Western Mines and Hazard Prevention, Ministry of Education of China, Xi'an, 710054, China.
- State Key Laboratory of Coal Resources in Western China, Xi'an, 710054, China.
| | - Panshi Xie
- College of Energy Engineering, Xi'an University of Science and Technology, Xi'an, 710054, China
- Key Laboratory of Western Mines and Hazard Prevention, Ministry of Education of China, Xi'an, 710054, China
- State Key Laboratory of Coal Resources in Western China, Xi'an, 710054, China
| | - Bosheng Hu
- College of Energy Engineering, Xi'an University of Science and Technology, Xi'an, 710054, China
- Key Laboratory of Western Mines and Hazard Prevention, Ministry of Education of China, Xi'an, 710054, China
- State Key Laboratory of Coal Resources in Western China, Xi'an, 710054, China
| | - Ding Lang
- College of Energy Engineering, Xi'an University of Science and Technology, Xi'an, 710054, China
- Key Laboratory of Western Mines and Hazard Prevention, Ministry of Education of China, Xi'an, 710054, China
- State Key Laboratory of Coal Resources in Western China, Xi'an, 710054, China
| | - Hongwei Wang
- College of Energy Engineering, Xi'an University of Science and Technology, Xi'an, 710054, China
- Key Laboratory of Western Mines and Hazard Prevention, Ministry of Education of China, Xi'an, 710054, China
- State Key Laboratory of Coal Resources in Western China, Xi'an, 710054, China
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The Impacts of Bedding Strength Parameters on the Micro-Cracking Morphology in Laminated Shale under Uniaxial Compression. APPLIED SCIENCES-BASEL 2020. [DOI: 10.3390/app10165496] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/16/2022]
Abstract
The micro-cracking morphology in laminated shale formation plays a critical role in the enhancement of shale gas production, but the impacts of bedding strength parameters on micro-cracking morphology have not been well understood in laminated shale formation. This paper numerically investigated the initiation and evolution of micro-cracking morphology with bedding strength parameters in laminated shale under uniaxial compression. First, a two-dimensional particle flow model (PFC2D) was established for laminated shale. Then, the micro-mechanical parameters of this model were calibrated using stress-strain curves and final fracture morphology measured in the laboratory. Finally, the impacts of bedding strength parameters on the uniaxial compressive strength (UCS), crack type and the complexity of fracture network were analyzed quantitatively. Numerical simulation results indicate that the UCS of shale varies linearly with the bedding strength, especially when the shear failure of beddings is dominant. Matrix cracks mainly depend on bedding strength, while the generation of tensile cracks is determined by the shear-to-tensile strength ratio of beddings (STR). The shale with a higher STR is likely to produce a more complex fracture network. Therefore, the bedding strength parameters should be carefully evaluated when the initiation and evolution of micro-cracking morphology in laminated shale formation are simulated.
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Numerical Investigation on the Evolution of Mechanical Properties of Rock Affected by Micro-Parameters. APPLIED SCIENCES-BASEL 2020. [DOI: 10.3390/app10144957] [Citation(s) in RCA: 3] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 10/23/2022]
Abstract
Investigating the micro-parameters of rock is vital for understanding the macro-properties of rock, such as the uniaxial compressive strength (UCS), Young’s modulus, failure patterns, etc. In this paper, based on the experimental results of rock material, a parallel-bond model in three-dimensional particle flow code (PFC3D) was applied to investigate the effects of the joint action of bond stiffness ratio and bond stress ratio on macro-properties of rock. The uniaxial compressive strength, stress–strain relationships, and failure characteristics, as well as underlying compression and failure mechanisms, in the process of parameter calibration, were systematically studied. The results indicated that the interaction of several micro-parameters would obviously change the response characteristics of the macro-properties of the model. The mechanism of the effects of various micro-parameters on the macro-properties of the model was further revealed. The change of the micro-parameters would change the strength and stress state of the bond between particles. The research results could promote the understanding of the failure mechanism of rock and improve the efficiency of micro-parameter calibration and the accuracy of calibration results.
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