Mechanical Properties and Formaldehyde Release of Particleboard Made with Lignin-Based Adhesives

Effect of Hot-Pressing Temperature on the Properties of Eco-Friendly Fiberboard Panels Bonded with Hydrolysis Lignin and Phenol-Formaldehyde Resin

Lignin is the natural binder in wood and lignocellulosic plants and is regarded as the main natural and renewable source of phenolic compounds. Its incorporation in the composition of fiberboards will enhance both the environmental performance of the panels and the complex use of natural resources. In recent years, the increased valorization of hydrolysis lignin in value-added applications, including adhesives for bonding fiberboard panels, has gained significant research interest. Markedly, a major drawback is the retention of lignin in the pulp until the hot-pressing process. This problem could be overcome by using a small content of phenol-formaldehyde (PF) resin in the adhesive mixture as an auxiliary binder. The aim of this research work was to investigate and evaluate the effect of the hot-pressing temperature, varied from 150 °C to 200 °C, in a modified hot-press cycle on the main physical and mechanical properties of fiberboard panels bonded with unmodified technical hydrolysis lignin (THL) as the main binder and PF resin as an auxiliary one. It was found that panels with very good mechanical properties can be fabricated even at a hot-pressing temperature of 160 °C, while to provide the panels with satisfactory waterproof properties, it is necessary to have a hot-pressing temperature of at least 190 °C.

Quebracho Tannin Bio-Based Adhesives for Plywood

Wood-based products are traditionally bonded with synthetic adhesives. Resources availability and ecological concerns have drawn attention to bio-based sources. The use of tannin-based adhesives for engineered wood products has been known for decades, however, these formulations were hardly used for the gluing of solid wood because their rigidity involved low performance. In this work, a completely bio-based formulation consisting of Quebracho (Schinopsis balancae) extract and furfural is characterized in terms of viscosity, gel time, and FT-IR spectroscopy. Further, the usability as an adhesive for beech (Fagus sylvatica) plywood with regard to press parameters (time and temperature) and its influence on physical (density and thickness) and mechanical properties (modulus of elasticity, modulus of rupture and tensile shear strength) were determined. These polyphenolic adhesives presented non-Newtonian behavior but still good spreading at room temperature as well as evident signs of crosslinking when exposed to 100 °C. Within the press temperature, a range of 125 °C to 140 °C gained suitable results with regard to mechanical properties. The modulus of elasticity of five layered 10 mm beech plywood ranged between 9600 N/mm² and 11,600 N/mm², respectively, with 66 N/mm² to 100 N/mm² for the modulus of rupture. The dry state tensile shear strength of ~2.2 N/mm² matched with other tannin-based formulations, but showed delamination after 24 h of water storage. The proposed quebracho tannin-furfural formulation can be a bio-based alternative adhesive for industrial applicability for special plywood products in a dry environment, and it offers new possibilities in terms of recyclability.