Enhanced Electrocatalytic Activity of Stainless Steel Substrate by Nickel Sulfides for Efficient Hydrogen Evolution

Identification of Suitable Mesh Size of Commercial Stainless-Steel for Electrochemical Oxygen Evolution Reaction

The study examines the oxygen evolution reaction (OER) electrocatalytic efficiency of various stainless-steel mesh (SSM) sizes in electrolytic cells. Stainless steel is chosen due to its widespread availability and stability, making it an economically viable option. The primary objective of this investigation is to determine the optimal stainless-steel mesh size among those currently widely available on the market. The classification of stainless-steel mesh sizes as SS304 is confirmed by the minimal compositional variations observed across all mesh sizes through electron dispersive X-ray (EDX) spectra and X-ray fluorescence (XRF) analyses. Remarkably, CV experiments carried out at different scan rates indicate that SSM 200 has the maximum specific electrochemical surface area (ECSA). As a result, SSM 200 demonstrates superior performance in terms of current density response and shows the lowest overpotential in the alkaline medium compared to other stainless-steel mesh sizes. Furthermore, the SSM 200 exhibits a low overpotential of 337 mV at a current density of 10 mA/cm2 and a Tafel slope of 62.2 mV/decade, surpassing the performance of several previously reported electrodes for the OER. Stability tests conducted under constant voltage further confirm the remarkable stability of SSM 200, making it an ideal anode for electrolytic cell applications. These findings emphasize the cost-effectiveness and high stability of SSM 200, presenting intriguing possibilities for future research and advancements in this field.

Tuning Stainless Steel Oxide Layers through Potential Cycling─AEM Water Electrolysis Free of Critical Raw Materials

Anion exchange membrane water electrolyzers (AEMWEs) have an intrinsic advantage over acidic proton exchange membrane water electrolyzers through their ability to use inexpensive, stable materials such as stainless steel (SS) to catalyze the sluggish oxygen evolution reaction (OER). As such, the study of active oxide layers on SS has garnered great interest. Potential cycling is a means to create such active oxide layers in situ as they are readily formed in alkaline solutions when exposed to elevated potentials. Cycling conditions in the literature are rife with unexplained variations, and a complete account of how these variations affect the activity and constitution of SS oxide layers remains unreported, along with their influence on AEMWE performance. In this paper, we seek to fill this gap in the literature by strategically cycling SS felt (SSF) electrodes under different scan rates and ranges. The SSF anodes were rapidly activated within the first 50 cycles, as shown by the 10-fold decline in charge transfer resistance, and the subsequent 1000 cycles tuned the metal oxide surface composition. Cycling the Ni redox couple (RC) increases Ni content, which is further enhanced by lowering the cycling rate, while cycling the Fe RC increases Cr content. Fair OER activity was uncovered through cycling the Ni RC, while Fe cycling produced SSF electrodes active toward both the OER and the hydrogen evolution reaction (HER). This indicates that inert SSF electrodes can be activated to become efficient OER and HER electrodes. To this effect, a single-cell AEMWE without any traditional catalyst or ionomer generated 1.0 A cm-2 at 1.94 V ± 13.3 mV with an SSF anode, showing a fair performance for a cell free of critical raw materials.

Water electrolysis: from textbook knowledge to the latest scientific strategies and industrial developments

Replacing fossil fuels with energy sources and carriers that are sustainable, environmentally benign, and affordable is amongst the most pressing challenges for future socio-economic development. To that goal, hydrogen is presumed to be the most promising energy carrier. Electrocatalytic water splitting, if driven by green electricity, would provide hydrogen with minimal CO2 footprint. The viability of water electrolysis still hinges on the availability of durable earth-abundant electrocatalyst materials and the overall process efficiency. This review spans from the fundamentals of electrocatalytically initiated water splitting to the very latest scientific findings from university and institutional research, also covering specifications and special features of the current industrial processes and those processes currently being tested in large-scale applications. Recently developed strategies are described for the optimisation and discovery of active and durable materials for electrodes that ever-increasingly harness first-principles calculations and machine learning. In addition, a technoeconomic analysis of water electrolysis is included that allows an assessment of the extent to which a large-scale implementation of water splitting can help to combat climate change. This review article is intended to cross-pollinate and strengthen efforts from fundamental understanding to technical implementation and to improve the 'junctions' between the field's physical chemists, materials scientists and engineers, as well as stimulate much-needed exchange among these groups on challenges encountered in the different domains.

Catalysts for Sustainable Hydrogen Production: Preparation, Applications and Process Integration

The earth is experiencing a series of epochal emergencies, directly related to the overexploitation of natural resources [...]

Stable Surface Technology for HER Electrodes

With the rapid increase in energy consumption worldwide, the development of renewable and alternative energy sources can sustain long-term development in the energy field. Hydrogen (H2), which is one of the clean chemical fuels, has the highest weight energy density and its combustion byproduct is only water. Among the various methods of producing hydrogen source, water electrolysis is a process that can effectively produce H2. However, it is difficult for commercialization of water electrolysis for H2 production due to the high cost and low abundance of noble metal-based cathodic electrode used for highly efficiency. Several studies have been conducted to reduce noble metal loading and/or completely replace them with other materials to overcome these obstacles. Among them, stainless steel contains many components of transition metals (Ni, Cr, Co) but have sluggish reaction kinetics and small active surface area. In this study, the problem of stainless steel was to be solved by utilizing the electrocatalytic properties of silver nanoparticles on the electrode surface, and electrodes were easily fabricated through the electrodeposition process. In addition, the surface shape, elemental properties, and HER activity of the electrode was analyzed by comparing it with the commercialized silver nanoparticle-coated invasive electrodes from Inanos (Inano-Ag-IE) through the plasma coating process. As a result, silver nanoparticle-coated conventional electrode (Ag-CE) fabricated through electrodeposition confirmed high HER activity and stability. However, the Inano-Ag-IE showed low HER activity as silver nanoparticles were not found. We encourage further research on the production process of such products for sustainable energy applications.