An Overview of Lean Exhaust deNOx Aftertreatment Technologies and NOx Emission Regulations in the European Union

Regulated and unregulated emissions from Euro VI Diesel and CNG heavy-duty vehicles

This study compares emissions from Euro VI-D Diesel and CNG buses across temperatures from -7 °C to 35 °C. Pollutants including NOx, THC, CH4, CO, NH3, N2O, HCHO, Solid Particle Number larger than 23 nm (SPN23) and larger than 10 nm (SPN10) were measured. Both buses complied with Euro VI-D but exceeded European Commission's proposed Euro 7 limits, notably for NOx and SPN10. The CNG bus also surpassed NH3, CO, and CH4 limits, while the Diesel exceeded N2O limits. High NH3 emissions were observed from CNG (up to 0.320 g/kWh), with Diesel reporting lower levels (up to 0.021 g/kWh). HCHO emission from both vehicles were very low. SPN23 was under limits, but SPN10 exceeded Euro 7 limits at cold start tests. CNG's CH4 and N2O emissions constituted up to 4.6% and 3.5% of CO2 equivalent, respectively. Diesel bus showed negligible CH4 but N2O emissions represented up to 37% of CO2 equivalent.

Novel insights into the NOx emissions characteristics in PEMS tests of a heavy-duty vehicle under different payloads

Real Drive Emission (RDE) test with Portable Emission Measurement System (PEMS) is a widely adopted way to assess vehicle emission compliance. However, the current NOx emissions calculation method stipulated in the China VI emission standard easily ignores the NOx emissions during cold start and low-power operation. To study the effect of cold start and low-power operation on the calculation of NOx emissions in the PEMS test, in this study, a China VI Heavy-Duty Vehicle (HDV) for urban use was used to conduct PEMS tests under various vehicle payload conditions. The data analysis results show that the increase in vehicle payload is beneficial to reducing the specific NOx emissions and passing the NOx emission compliance test because the increased payload improves the NOx conversion efficiency of the SCR system. Cold start duration has no obvious relationship with vehicle payload, accounting for only about 4∼6% in each test, but contributing more than 30% of NOx emissions. Due to the effect of the power threshold and the 90th cumulative percentile, the cold start data has little influence on the result of the NOx emissions assessment and the maximum variation of the NOx emissions result in this study is an 8% rise. For the HDV for urban use, the variation of the power threshold resulting from vehicle payload is small, no more than 2% in this study. The presence of the power threshold makes almost only the low-power operation in the second half of urban driving have an impact on the NOx emissions calculation, which may make more than 50% of NOx emissions in the PEMS test be neglected. The impact of the low-power operation on NOx emissions calculation result will be significantly enhanced if all windows are considered in the Moving Average Window (MAW) method. In the meantime, the degree of variation is closely related to the NOx emissions level during the first half of urban driving. The maximum deterioration of NOx emission assessment result can be more than 90% in this study.

Mitigation approaches and techniques for combustion power plants flue gas emissions: A comprehensive review

Population growth and urbanization are driving energy demand. Despite the development of renewable energy technologies, most of this demand is still met by fossil fuels. Flue gases are the main air pollutants from combustion power plants. These pollutants include particulate matter (PM), sulfur oxides (SOx), nitrogen oxides (NOx), and carbon oxides (COx). The release of these pollutants has adverse effects on human health and the environment, including serious damage to the human respiratory system, acid rain, climate change, and global warming. In this review, a wide range of conventional and new technologies that have the potential to be used in the combustion power plant sector to manage and reduce flue gas pollutants have been examined. Nowadays, conventional approaches to emissions control and management, which focus primarily on post-combustion techniques, face several challenges despite their widespread use and commendable effectiveness. Therefore, studies that have proposed alternative approaches to achieve improved and more efficient methods are reviewed. The results show that new advances such as novel PM collectors, attaining an efficiency of nearly 100 % for submicron particles, microwave systems, boasting an efficiency of nearly 90 % for NO and over 95 % for SO2, electrochemical systems achieving above 90 % efficiency for NOx reduction, non-thermal plasma processes demonstrating an efficiency close to 90 % for NOx, microalgae-based methods with efficiency ranging from 80 % to 99 % for CO2, and wet scrubbing, exhibit considerable potential in addressing the shortcomings of conventional systems. Furthermore, the integration of hybrid methods, particularly in regions prioritizing environmental concerns over economic considerations, holds promise for enhanced control and removal of flue gas pollutants with superior efficiency.

Recent developments in X-ray diffraction/scattering computed tomography for materials science

X-ray diffraction/scattering computed tomography (XDS-CT) methods are a non-destructive class of chemical imaging techniques that have the capacity to provide reconstructions of sample cross-sections with spatially resolved chemical information. While X-ray diffraction CT (XRD-CT) is the most well-established method, recent advances in instrumentation and data reconstruction have seen greater use of related techniques like small angle X-ray scattering CT and pair distribution function CT. Additionally, the adoption of machine learning techniques for tomographic reconstruction and data analysis are fundamentally disrupting how XDS-CT data is processed. The following narrative review highlights recent developments and applications of XDS-CT with a focus on studies in the last five years. This article is part of the theme issue 'Exploring the length scales, timescales and chemistry of challenging materials (Part 2)'.

Experimental investigation on particulate filters for heavy-duty natural gas engines: Potentialities toward EURO VII regulation

The urgent need to meet the stringent regulation requirements on sub-23 nm particles emissions is pushing the interest towards efficient strategies for their reduction, involving different propulsive technologies, including the Natural Gas engines. Although considered as particulate matter-free, the growing diffusion of Natural Gas Heavy-Duty engines as a key element in the low-term towards decarbonization, requires their compliance with upcoming regulations. The use of particulate filters, in combination with the Three-Way Catalyst (TWC), could represent a promising and viable solution to achieve high conversion of gas-phase criteria pollutants and high particles filtration efficiency. The present activity arose from a collaboration among research groups of CNR-STEMS, FPT Industrial and NGK Europe GmbH, two industrial companies leaders in the topics here addressed. Target of the work is the evaluation of the potentiality offered by the use of filters in the abatement of particles emitted by a Natural Gas engine. Particles number, mass and size distribution analysis have been performed over the World Harmonized Transient Cycles. The exhaust line was properly designed to foresee the installation of particulate filter downstream a conventional TWC, in a close-coupled configuration. The filtration efficiency of two filters, from hereon termed as CNG Particulate Filters (CPFs), with different wall thickness and cell structures and a filter with catalytic coating, was compared. High particle abatement efficiency was found for all the filters, with values close to 90%, without noticeable increases in backpressures. The CPF with standard porosity showed the best performance, while no further significant benefits were found with the addition of a catalytic coating. The performed analysis places in an important emphasis in view of the forthcoming EURO VII regulations on PN limits (PN₁₀) and sets the basis and direction for further optimization in filter material properties and catalyst coating in meeting stringent PN emission targets.

Emissions from a Modern Euro 6d Diesel Plug-In Hybrid

Plug-in hybrid electric vehicles (PHEVs) are promoted as an alternative to conventional vehicles to meet European decarbonisation and air quality targets. However, several studies have shown that gasoline PHEVs present similar criteria and particulate emissions as their conventional gasoline counterparts. In the present work, we investigate the environmental performance of a modern plug-in hybrid Diesel-fuelled vehicle meeting the Euro 6d standard under a large variety of driving patterns, ambient temperatures, and battery states of charge (SOC). Emissions of regulated pollutants, currently unregulated pollutants, and CO2 were measured in the laboratory and following various on-road routes. The vehicle, whose electric range was 82 km, presented emissions below the Euro 6 regulatory limits in all the different driving cycles performed at 23 °C and all the on-road tests at the different battery SOC. The emissions were lower than the average of the conventional Diesel vehicles tested at JRC in 2020–2021 for all the SOC tested, the exception being solid particle number emissions >23 nm (SPN23) emissions that were comparable at all SOC. Moreover, the emissions obtained with the high voltage battery fully charged during on-road tests were comparable to those obtained with the battery at the minimum SOC for the entire test (ca. 91 km) as well as for the urban section (ca. 36 km). Overall, NOx and SPN23 emissions increased at lower temperatures, showing that at very low temperatures, there is no benefit in terms of particulate emissions from the electric range. Finally, it is shown that the emissions of N2O, the only unregulated pollutant presenting relevant emissions for this vehicle, and which are of catalytic nature, were proportional to the utilisation of the internal combustion engine. The scope of the manuscript is thus to deepen the knowledge on the emission performances of Diesel PHEVs through the systematic testing of a modern representative of this class of vehicles in a wide range of driving and environmental conditions.

Assessment of On-Board and Laboratory Gas Measurement Systems for Future Heavy-Duty Emissions Regulations

Road transport contributes significantly to air pollution in cities. Regulations across the globe continuously reduce the limits that vehicles need to respect during their lifetimes. Furthermore, more pollutants are being subject to control with new regulations and, most important, testing tends to be done under real-world conditions on the road. In this study, various portable systems were compared with laboratory-grade equipment with a wide range of emissions, focusing on the lower end, where the measurement uncertainty of the instruments is crucial for the determination of emission limits. The engines were diesel- and compressed natural gas (CNG)-fueled. The results were promising, with relatively small differences between portable emissions measurement systems (PEMSs), portable Fourier transform infrared (FTIR) and quantum cascade laser infrared (QCL-IR) spectrometers, and the respective laboratory-grade analyzers based on chemiluminescence detection (CLD), non-dispersive infrared (NDIR), and FTIR principles. The results also highlighted the need for strict technical regulations regarding accuracy and drift for low emission limits in future.

Effect of Tampering on On-Road and Off-Road Diesel Vehicle Emissions

Illegal manipulation (i.e., tampering) of vehicles is a severe problem because vehicle emissions increase orders of magnitude and significantly impact the environment and human health. This study measured the emissions before and after representative approaches of tampering of two Euro 6 Diesel light-duty passenger cars, two Euro VI Diesel heavy-duty trucks, and a Stage IV Diesel non-road mobile machinery (NRMM) agricultural tractor. With tampering of the selective catalytic reduction (SCR) for NOx, the NOx emissions increased by more than one order of magnitude exceeding 1000 mg/km (or mg/kWh) for all vehicles, reaching older Euro or even pre-Euro levels. The tampering of the NOx sensor resulted in relatively low NOx increases, but significant ammonia (NH3) slip. The particle number emissions increased three to four orders of magnitude, reaching 6–10 × 1012 #/km for the passenger car (one order of magnitude higher than the current regulation limit). The tampered passenger car’s NOx and particle number emissions were one order of magnitude higher even compared to the emissions during a regeneration event. This study confirmed that (i) tampering with the help of an expert technician is still possible, even for vehicles complying with the current Euro standards, although this is not allowed by the regulation; (ii) tampering results in extreme increases in emissions.

Modelling the Impact of the Introduction of the EURO 6d-TEMP/6d Regulation for Light-Duty Vehicles on EU Air Quality

In this manuscript, we evaluated different emission scenarios for light-duty road transport to evaluate their impact on air quality in the EU, with a focus on a number of cities by means of the EMEP (European Monitoring and Evaluation Programme) modelling system. In addition to the reference case scenario, where exhaust emission factors from COPERT (Computer Programme to calculate Emissions from Road Transport) corresponding to the existing fleet were used, we also tested future potential scenarios considering: (a) all passenger cars and light commercial vehicles meet the EURO 6 emissions standard and EDGAR (Emission Database for Global Atmospheric research) EURO 6 emission factors; (b) all passenger cars and light commercial vehicles meet the EURO 6 emissions standard and real-world emission factors derived from actual Euro 6d-TEMP/6d vehicles. Results show how the replacement of old vehicles by newer ones with better emission control technologies can help improve air quality in the EU in terms of reductions in NO2 and PM2.5 concentrations. However, reduced NOx emissions in cities (as foreseen in the two scenarios analysed) will cause tropospheric O3 to increase.

On-Road and Laboratory Emissions from Three Gasoline Plug-In Hybrid Vehicles—Part 1: Regulated and Unregulated Gaseous Pollutants and Greenhouse Gases

Road transport is a relevant source of greenhouse gas emissions. In order to meet the European decarbonisation targets, the share of electrified vehicles, including battery electric vehicles and plug-in hybrid electric vehicles (PHEVs), is rapidly growing, becoming the second most popular powertrain in the European market. PHEVs are of interest since they are expected to deliver a reduction in gaseous pollutants such as NOx as well as in greenhouse gases such as CO2. Herein, we explored both categories of emissions for three PHEVs with gasoline direct-injection engines, meeting the latest European emission standards (Euro 6d and Euro 6d-TEMP). They were studied in laboratory and on the road, in different modalities and temperatures. All tested vehicles met the Euro 6 emission limits in the Worldwide Harmonised Light-Duty Vehicles Test Procedure (WLTP) and the real driving emissions (RDE) test procedure. Still, when their internal combustion engine ignited even for a few km, their emissions were comparable to, and in some cases higher than, the average emissions reported for a fleet of eight conventional Euro 6d-TEMP gasoline direct-injection vehicles. The tested PHEVs presented similar trends to those of conventional vehicles, such as the increase in all pollutants considered at low ambient temperature or the high CO emissions during acceleration events, concomitantly with NH3. Moreover, depending on the boundary conditions, emissions were higher for the vehicles with a battery fully charged with respect to tests performed with the depleted battery. Furthermore, the use of an operating mode that allowed charging the vehicles’ high voltage battery using the internal combustion engine had a very strong impact on the vehicles’ CO2 emissions, offsetting the benefits in terms of greenhouse gas reduction demonstrated in other conditions. The results indicate that for the sample tested, the expected reduction in pollutants emission due to the presence of a hybrid gasoline-electric traction seemed in some cases limited, also showing high variability. CO2 emissions were also affected by the initial state of charge of the vehicles’ high voltage battery as well as from the user-selectable operating mode, also in this case with high variability.

NH3 and CO Emissions from Fifteen Euro 6d and Euro 6d-TEMP Gasoline-Fuelled Vehicles

Ammonia (NH3) plays a key role in atmospheric chemistry and largely contributes to the PM2.5 measured in urban areas around the globe. For that reason, the National Emission Ceilings directive, Gothenburg Protocol under the United Nations Convention on Long-Range Transboundary Air Pollution, and International Panel for Climate Change (IPCC) directive required a reduction of the emissions of NH3. Nonetheless, the European Environment Agency (EEA) indicated that road transport emissions of NH3 have increased. Moreover, recent studies reported that, not only vehicle NH3 emissions are greater than agricultural emissions in areas that gather > 40% of the U.S. population, but urban emissions of NH3 for passenger cars are underestimated by a factor of 17 in UK. In this study, fifteen gasoline-fuelled vehicles, meeting the most recent European emission standards, Euro 6d or Euro 6d-TEMP, were investigated in laboratory tests over the type-approval worldwide-harmonized light-duty vehicles test cycle (WLTC), at 23 °C and −7 °C, as well as over the motorway cycle Bundesautobahn (BAB). Results show that all the vehicles tested emitted NH3 over the different duty cycles, and presented emissions level that are comparable to those previously reported for Euro 4–Euro 6b vehicles. Finally, good agreement between the CO and the NH3 emissions was registered during the acceleration events, and, in general, a fair correlation, with R2 > 0.75, was obtained, when comparing the CO and NH3 emissions of the studied vehicles.

Measuring Emissions from a Demonstrator Heavy-Duty Diesel Vehicle under Real-World Conditions—Moving Forward to Euro VII

The European Union (EU) has introduced since the early 1990s a series of progressively more stringent emission regulations to control air pollution from the transport sector, commonly known as Euro standards. Following this path, more recently, with the European Green Deal, the European Commission has indicated the intention to review the current air pollutant emissions standards. This study investigates the emission performance of an advanced demonstrator vehicle developed to meet the increasingly more stringent air pollution limits required. Emissions of currently regulated and unregulated components including NH3, N2O, and SPN10 (solid particle number), were studied in a very wide range of real-world operative conditions. The performance of two new generation portable instruments for the onboard measurement of N2O and NH3 were also evaluated in comparison with reference laboratory equipment. Similarly, the measurement accuracy of onboard NOx sensors was also compared to laboratory reference. The vehicle presented low emissions of NOx and NH3 and relatively low emissions of N2O, also compared to data currently available in the literature, in a broad range of operative conditions, which however resulted in a large variability in emissions.

Revisiting Total Particle Number Measurements for Vehicle Exhaust Regulations

Road transport significantly contributes to air pollution in cities. Emission regulations have led to significantly reduced emissions in modern vehicles. Particle emissions are controlled by a particulate matter (PM) mass and a solid particle number (SPN) limit. There are concerns that the SPN limit does not effectively control all relevant particulate species and there are instances of semi-volatile particle emissions that are order of magnitudes higher than the SPN emission levels. This overview discusses whether a new metric (total particles, i.e., solids and volatiles) should be introduced for the effective regulation of vehicle emissions. Initially, it summarizes recent findings on the contribution of road transport to particle number concentration levels in cities. Then, both solid and total particle emission levels from modern vehicles are presented and the adverse health effects of solid and volatile particles are briefly discussed. Finally, the open issues regarding an appropriate methodology (sampling and instrumentation) in order to achieve representative and reproducible results are summarized. The main finding of this overview is that, even though total particle sampling and quantification is feasible, details for its realization in a regulatory context are lacking. It is important to define the methodology details (sampling and dilution, measurement instrumentation, relevant sizes, etc.) and conduct inter-laboratory exercises to determine the reproducibility of a proposed method. It is also necessary to monitor the vehicle emissions according to the new method to understand current and possible future levels. With better understanding of the instances of formation of nucleation mode particles it will be possible to identify its culprits (e.g., fuel, lubricant, combustion, or aftertreatment operation). Then the appropriate solutions can be enforced and the right decisions can be taken on the need for new regulatory initiatives, for example the addition of total particles in the tailpipe, decrease of specific organic precursors, better control of inorganic precursors (e.g., NH3, SOx), or revision of fuel and lubricant specifications.

NH3 and N2O Real World Emissions Measurement from a CNG Heavy Duty Vehicle Using On-Board Measurement Systems

The development and utilization of a series of after-treatment devices in modern vehicles has led to an increase in emissions of NH3 and/or N2O with respect to the past. N2O is a long-lived greenhouse gas and an ozone-depleting substance, while NH3 is a precursor of secondary aerosols in the atmosphere. Certain regions, e.g., the EU and the USA, have introduced limits to the emissions of NH3 or N2O for vehicles tested in the laboratory. However, due to the lack of on-board systems that allow for the measurement of these compounds when the regulations were developed, these vehicles’ real-world emissions have not been regulated. This work evaluates on-board systems that could allow measuring real-world emissions of NH3 and N2O from heavy-duty vehicles. In particular, emissions of NH3 or N2O from a Euro VI Step D urban/interurban bus fueled with Compressed Natural Gas were measured using the HORIBA’s OBS-ONE-XL, which is based on a specifically developed technique called Infrared Laser Absorption Modulation, and uses a Quantum Cascade Laser as a light source. They were also measured using the PEMS-LAB, which is a more conventional FTIR-based system. Emissions were measured under real-world driving conditions on the road and in a climatic test cell at different ambient temperatures. For most of the conditions tested, the on-board systems correlated well with a laboratory-grade FTIR used as reference. In addition, a good correlation with R2 > 0.9 was found for the N2O concentrations measured by OBS-ONE-XL and PEMS-LAB during on-road testing.

Effect of Extreme Temperatures and Driving Conditions on Gaseous Pollutants of a Euro 6d-Temp Gasoline Vehicle

Gaseous emissions of modern Euro 6d vehicles, when tested within real driving emissions (RDE) boundaries, are, in most cases, at low levels. There are concerns, though, about their emission performance when tested at or above the boundaries of ambient and driving conditions requirements of RDE regulations. In this study, a Euro 6d-Temp gasoline direct injection (GDI) vehicle with three-way catalyst and gasoline particulate filter was tested on the road and in a laboratory at temperatures ranging between −30 °C and 50 °C, with cycles simulating urban congested traffic, uphill driving while towing a trailer at 85% of the vehicle’s maximum payload, and dynamic driving. The vehicle respected the Euro 6 emission limits, even though they were not applicable to the specific cycles, which were outside of the RDE environmental and trip boundary conditions. Most of the emissions were produced during cold starts and at low ambient temperatures. Heavy traffic, dynamic driving, and high payload were found to increase emissions depending on the pollutant. Even though this car was one of the lowest emitting cars found in the literature, the proposed future Euro 7 limits will require a further decrease in cold start emissions in order to ensure low emission levels under most ambient and driving conditions, particularly in urban environments. Nevertheless, motorway emissions will also have to be controlled well.