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Olowoyo JO, Gharahshiran VS, Zeng Y, Zhao Y, Zheng Y. Atomic/molecular layer deposition strategies for enhanced CO 2 capture, utilisation and storage materials. Chem Soc Rev 2024; 53:5428-5488. [PMID: 38682880 DOI: 10.1039/d3cs00759f] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 05/01/2024]
Abstract
Elevated levels of carbon dioxide (CO2) in the atmosphere and the diminishing reserves of fossil fuels have raised profound concerns regarding the resulting consequences of global climate change and the future supply of energy. Hence, the reduction and transformation of CO2 not only mitigates environmental pollution but also generates value-added chemicals, providing a dual remedy to address both energy and environmental challenges. Despite notable advancements, the low conversion efficiency of CO2 remains a major obstacle, largely attributed to its inert chemical nature. It is imperative to engineer catalysts/materials that exhibit high conversion efficiency, selectivity, and stability for CO2 transformation. With unparalleled precision at the atomic level, atomic layer deposition (ALD) and molecular layer deposition (MLD) methods utilize various strategies, including ultrathin modification, overcoating, interlayer coating, area-selective deposition, template-assisted deposition, and sacrificial-layer-assisted deposition, to synthesize numerous novel metal-based materials with diverse structures. These materials, functioning as active materials, passive materials or modifiers, have contributed to the enhancement of catalytic activity, selectivity, and stability, effectively addressing the challenges linked to CO2 transformation. Herein, this review focuses on ALD and MLD's role in fabricating materials for electro-, photo-, photoelectro-, and thermal catalytic CO2 reduction, CO2 capture and separation, and electrochemical CO2 sensing. Significant emphasis is dedicated to the ALD and MLD designed materials, their crucial role in enhancing performance, and exploring the relationship between their structures and catalytic activities for CO2 transformation. Finally, this comprehensive review presents the summary, challenges and prospects for ALD and MLD-designed materials for CO2 transformation.
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Affiliation(s)
- Joshua O Olowoyo
- Department of Chemical and Biochemical Engineering, Thompson Engineering Building, Western University, London, ON N6A 5B9, Canada.
| | - Vahid Shahed Gharahshiran
- Department of Chemical and Biochemical Engineering, Thompson Engineering Building, Western University, London, ON N6A 5B9, Canada.
| | - Yimin Zeng
- Natural Resources Canada - CanmetMaterials, Hamilton, Canada
| | - Yang Zhao
- Department of Mechanical and Materials Engineering, Western University, London, ON N6A 5B9, Canada.
| | - Ying Zheng
- Department of Chemical and Biochemical Engineering, Thompson Engineering Building, Western University, London, ON N6A 5B9, Canada.
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Fan X, Jin B, He X, Li S, Liang X. Ultra-thin ZrO 2overcoating on CuO-ZnO-Al 2O 3catalyst by atomic layer deposition for improved catalytic performance of CO 2hydrogenation to dimethyl ether. NANOTECHNOLOGY 2023; 34:235401. [PMID: 36857761 DOI: 10.1088/1361-6528/acc036] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 12/04/2022] [Accepted: 02/28/2023] [Indexed: 06/18/2023]
Abstract
An ultra-thin overcoating of zirconium oxide (ZrO2) film on CuO-ZnO-Al2O3(CZA) catalysts by atomic layer deposition (ALD) was proved to enhance the catalytic performance of CZA/HZSM-5 (H form of Zeolite Socony Mobil-5) bifunctional catalysts for hydrogenation of CO2to dimethyl ether (DME). Under optimal reaction conditions (i.e. 240 °C and 2.8 MPa), the yield of product DME increased from 17.22% for the bare CZA/HZSM-5 catalysts, to 18.40% for the CZA catalyst after 5 cycles of ZrO2ALD with HZSM-5 catalyst. All the catalysts modified by ZrO2ALD displayed significantly improved catalytic stability of hydrogenation of CO2to DME reaction, compared to that of CZA/HZSM-5 bifunctional catalysts. The loss of DME yield in 100 h of reaction was greatly mitigated from 6.20% (loss of absolute value) to 3.01% for the CZA catalyst with 20 cycles of ZrO2ALD overcoating. Characterizations including hydrogen temperature programmed reduction, x-ray powder diffraction, and x-ray photoelectron spectroscopy revealed that there was strong interaction between Cu active centers and ZrO2.
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Affiliation(s)
- Xiao Fan
- Linda and Bipin Doshi Department of Chemical and Biochemical Engineering, Missouri University of Science and Technology, Rolla, MO 65409, United States of America
| | - Baitang Jin
- Linda and Bipin Doshi Department of Chemical and Biochemical Engineering, Missouri University of Science and Technology, Rolla, MO 65409, United States of America
| | - Xiaoqing He
- Electron Microscopy Core Facility, University of Missouri, Columbia, MO 65211, United States of America
- Department of Mechanical and Aerospace Engineering, University of Missouri, Columbia, MO 65211, United States of America
| | - Shiguang Li
- Gas Technology Institute, 1700 South Mount Prospect Road, Des Plaines, IL 60018, United States of America
| | - Xinhua Liang
- Linda and Bipin Doshi Department of Chemical and Biochemical Engineering, Missouri University of Science and Technology, Rolla, MO 65409, United States of America
- Department of Energy, Environmental and Chemical Engineering, Washington University in St. Louis, St. Louis, MO 63130, United States of America
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Baumgarten R, Naumann d'Alnoncourt R, Lohr S, Gioria E, Frei E, Fako E, De S, Boscagli C, Drieß M, Schunk S, Rosowski F. Quantification and Tuning of Surface Oxygen Vacancies for the Hydrogenation of CO
2
on Indium Oxide Catalysts. CHEM-ING-TECH 2022. [DOI: 10.1002/cite.202200085] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/08/2022]
Affiliation(s)
- Robert Baumgarten
- BasCat – UniCat BASF JointLab, Technische Universität Berlin 10623 Berlin Germany
| | | | - Stephen Lohr
- BasCat – UniCat BASF JointLab, Technische Universität Berlin 10623 Berlin Germany
- BASF SE Carl-Bosch-Straße 38 67056 Ludwigshafen Germany
| | - Esteban Gioria
- BasCat – UniCat BASF JointLab, Technische Universität Berlin 10623 Berlin Germany
| | - Elias Frei
- BASF SE Carl-Bosch-Straße 38 67056 Ludwigshafen Germany
| | - Edvin Fako
- BASF SE Carl-Bosch-Straße 38 67056 Ludwigshafen Germany
| | - Sandip De
- BASF SE Carl-Bosch-Straße 38 67056 Ludwigshafen Germany
| | | | - Matthias Drieß
- BasCat – UniCat BASF JointLab, Technische Universität Berlin 10623 Berlin Germany
- Technische Universität Berlin Institut für Chemie: Metallorganik und Anorganische Materialien Straße des 17. Juni 135 10623 Berlin Germany
| | - Stephan Schunk
- BASF SE Carl-Bosch-Straße 38 67056 Ludwigshafen Germany
- hte GmbH Kurpfalzring 104 69123 Heidelberg Germany
- Universität Leipzig Institut für Technische Chemie Linnéstraße 3 04103 Leipzig Germany
| | - Frank Rosowski
- BasCat – UniCat BASF JointLab, Technische Universität Berlin 10623 Berlin Germany
- BASF SE Carl-Bosch-Straße 38 67056 Ludwigshafen Germany
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Biswal T, Shadangi KP, Sarangi PK, Srivastava RK. Conversion of carbon dioxide to methanol: A comprehensive review. CHEMOSPHERE 2022; 298:134299. [PMID: 35304218 DOI: 10.1016/j.chemosphere.2022.134299] [Citation(s) in RCA: 16] [Impact Index Per Article: 8.0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 10/22/2021] [Revised: 02/28/2022] [Accepted: 03/09/2022] [Indexed: 06/14/2023]
Abstract
This review explains the various methods of conversion of Carbon dioxide (CO2) to methanol by using homogenous, heterogeneous catalysts through hydrogenation, photochemical, electrochemical, and photo-electrochemical techniques. Since, CO2 is the major contributor to global warming, its utilization for the production of fuels and chemicals is one of the best ways to save our environment in a sustainable manner. However, as the CO2 is very stable and less reactive, a proper method and catalyst development is most important to break the CO2 bond to produce valuable chemicals like methanol. Litertaure says the catalyt types, ratio and it surface structure along with the temperature and pressure are the most controlling parameters to optimize the process for the production of methanol from CO2. This article explains about the various controlling parameters of synthesis of Methanol from CO2 along with the advantages and drawbacks of each process. The mechanism of each synthesis process in presence of metal supported catalyst is described. Basically the activity of Cu supported catalyst and its stability based on the activity for the methanol synthesis from CO2 through various methods is critically described.
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Affiliation(s)
- Trinath Biswal
- Department of Chemistry, Veer Surendra Sai University of Technology, Burla. Sambalpur, Odisha, 768018, India
| | - Krushna Prasad Shadangi
- Department of Chemical Engineering, Veer Surendra Sai University of Technology, Burla. Sambalpur, Odisha, 768018, India.
| | - Prakash Kumar Sarangi
- College of Agriculture, Central Agricultural University, Imphal, Manipur, 795004, India.
| | - Rajesh K Srivastava
- Department of Biotechnology, GITAM Institute of Technology, Gandhi Institute of Technology and Management (GITAM) Deemed to Be University, Gandhinagar, Rushikonda, Visakhapatnam, 530 045, AP, India
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Santana CS, Shine LS, Vieira LH, Passini RJ, Urquieta-González EA, Assaf EM, Gomes JF, Assaf JM. Effect of the Synthesis Method on Physicochemical Properties and Performance of Cu/ZnO/Nb 2O 5 Catalysts for CO 2 Hydrogenation to Methanol. Ind Eng Chem Res 2021. [DOI: 10.1021/acs.iecr.1c02803] [Citation(s) in RCA: 5] [Impact Index Per Article: 1.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
- Cássia S. Santana
- Department of Chemical Engineering, São Carlos Federal University, São Carlos, São Paulo 13565-905, Brazil
| | - Luiza S. Shine
- Department of Chemical Engineering, São Carlos Federal University, São Carlos, São Paulo 13565-905, Brazil
| | - Luiz H. Vieira
- Department of Chemical Engineering, São Carlos Federal University, São Carlos, São Paulo 13565-905, Brazil
| | - Ricardo J. Passini
- Department of Chemical Engineering, São Carlos Federal University, São Carlos, São Paulo 13565-905, Brazil
- Research Center on Advanced Materials and Energy, São Carlos Federal University, São Carlos, São Paulo 13565-905, Brazil
| | - Ernesto A. Urquieta-González
- Department of Chemical Engineering, São Carlos Federal University, São Carlos, São Paulo 13565-905, Brazil
- Research Center on Advanced Materials and Energy, São Carlos Federal University, São Carlos, São Paulo 13565-905, Brazil
| | - Elisabete M. Assaf
- São Carlos Institute of Chemistry, University of São Paulo, São Carlos, São Paulo 13566-590, Brazil
| | - Janaina F. Gomes
- Department of Chemical Engineering, São Carlos Federal University, São Carlos, São Paulo 13565-905, Brazil
| | - José M. Assaf
- Department of Chemical Engineering, São Carlos Federal University, São Carlos, São Paulo 13565-905, Brazil
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De Coster V, Poelman H, Dendooven J, Detavernier C, Galvita VV. Designing Nanoparticles and Nanoalloys for Gas-Phase Catalysis with Controlled Surface Reactivity Using Colloidal Synthesis and Atomic Layer Deposition. Molecules 2020; 25:E3735. [PMID: 32824236 PMCID: PMC7464189 DOI: 10.3390/molecules25163735] [Citation(s) in RCA: 4] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Grants] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/10/2020] [Revised: 08/10/2020] [Accepted: 08/14/2020] [Indexed: 11/17/2022] Open
Abstract
Supported nanoparticles are commonly applied in heterogeneous catalysis. The catalytic performance of these solid catalysts is, for a given support, dependent on the nanoparticle size, shape, and composition, thus necessitating synthesis techniques that allow for preparing these materials with fine control over those properties. Such control can be exploited to deconvolute their effects on the catalyst's performance, which is the basis for knowledge-driven catalyst design. In this regard, bottom-up synthesis procedures based on colloidal chemistry or atomic layer deposition (ALD) have proven successful in achieving the desired level of control for a variety of fundamental studies. This review aims to give an account of recent progress made in the two aforementioned synthesis techniques for the application of controlled catalytic materials in gas-phase catalysis. For each technique, the focus goes to mono- and bimetallic materials, as well as to recent efforts in enhancing their performance by embedding colloidal templates in porous oxide phases or by the deposition of oxide overlayers via ALD. As a recent extension to the latter, the concept of area-selective ALD for advanced atomic-scale catalyst design is discussed.
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Affiliation(s)
- Valentijn De Coster
- Laboratory for Chemical Technology (LCT), Ghent University, Technologiepark 125, 9052 Ghent, Belgium; (V.D.C.); (H.P.)
| | - Hilde Poelman
- Laboratory for Chemical Technology (LCT), Ghent University, Technologiepark 125, 9052 Ghent, Belgium; (V.D.C.); (H.P.)
| | - Jolien Dendooven
- Department of Solid State Sciences, CoCooN, Ghent University, Krijgslaan 281/S1, 9000 Ghent, Belgium; (J.D.); (C.D.)
| | - Christophe Detavernier
- Department of Solid State Sciences, CoCooN, Ghent University, Krijgslaan 281/S1, 9000 Ghent, Belgium; (J.D.); (C.D.)
| | - Vladimir V. Galvita
- Laboratory for Chemical Technology (LCT), Ghent University, Technologiepark 125, 9052 Ghent, Belgium; (V.D.C.); (H.P.)
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Cao L, Lu J. Atomic-scale engineering of metal–oxide interfaces for advanced catalysis using atomic layer deposition. Catal Sci Technol 2020. [DOI: 10.1039/d0cy00304b] [Citation(s) in RCA: 22] [Impact Index Per Article: 5.5] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/19/2022]
Abstract
Two main routes to optimization of metal–oxide interfaces: reducing metal particle size and oxide overcoating.
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Affiliation(s)
- Lina Cao
- Hefei National Laboratory for Physical Sciences at the Microscale
- University of Science and Technology of China
- Hefei 230026
- P. R. China
| | - Junling Lu
- Hefei National Laboratory for Physical Sciences at the Microscale
- University of Science and Technology of China
- Hefei 230026
- P. R. China
- Department of Chemical Physics
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