In Situ Produced Bacterial Cellulose Nanofiber-Based Hybrids for Nanocomposites

Edible, strong, and low-hygroscopic bacterial cellulose derived from biosynthesis and physical modification for food packaging

BACKGROUND

The pervasive presence of plastic packaging has led to significant environmental contamination due to excessive reliance on petrochemicals and the inherent non-biodegradability of these materials. Bacterial cellulose (BC) films present a viable alternative for food packaging applications, owing to their environmentally friendly synthesis process, non-toxic nature, robust mechanical strength, and biodegradability. However, the high hygroscopicity of such bio-based materials has limited their widespread adoption, as it results in diminished strength and barrier properties. In this study, a novel approach for creating edible, transparent, robust, and high-barrier BC-based composite packaging was proposed through biosynthesis with the incorporation of soy protein isolate and the physical interpenetration of calcium alginate-polyethylene glycol as a composite coating.

RESULTS

The finding demonstrated that the synthesized bio-based composite material exhibits stability in water, high optical transparency, complete oil resistance, and full degradability within 1 to 2 months. Furthermore, the composite material displayed enhanced mechanical properties in both dry and wet conditions, with a tensile strength of approximately 84 MPa, outperforming commercially available kraft paper and low-density polyethylene.

CONCLUSIONS

Soy protein isolate established a rigid, coherent, and homogeneous network with BC fibrils, thereby augmenting mechanical properties. Calcium alginate can be effectively combined with BC, utilizing polyethylene glycol as a binder and plasticizer, to generate a densely packed structure with reduced hygroscopicity. This bio-based composite material demonstrated considerable potential for application in food packaging and other value-added sectors as a substitute for non-degradable plastics. © 2023 Society of Chemical Industry.

Energy absorption of densified veneer-aramid hybrid composites subjected to ballistic impact

Densified wood technology improves the wood properties such as strength, surface hardness, dimensional stability, and durability. However, the utilization of laminated veneer as densified wood which is used as an armor material, and its ability to absorb ballistic energy has not been researched. The strengthening of the Teak Platinum veneer, which was densified with a hot press, used pre-treatment methods such as partial delignification and self-assembly of bacteria cellulose using Acetobacter xylinum. This research used hybrid and non-hybrid panels. The hybrid panel used epoxy adhesive to combine the laminated aramid fabric and 2 types of densified veneer laminated. Two types of densified veneers consist of the densified veneer with and without stabilizing resin. A ballistic test was carried out on each sample at a distance of 5 m using 9 mm Luger ammunition according to NIJ 0108.01. The ballistic energy absorption was analyzed based on the difference between the initial velocity and the residual velocity of the projectile. The initial velocity and the residual velocity were measured by the chronograph. This result showed that the performance of the hybrid panels was lower than the non-hybrid panels at the same thickness. However, the hybrid panels using aramid and veneer ratio of 2:1 (by volume) and the configuring of fully aramid fabric on the inside was the best combination with a ballistic energy absorption of 78.64% at 354.70 J.

Excellent Specific Mechanical and Electrical Properties of Anisotropic Freeze-Cast Native and Carbonized Bacterial Cellulose-Alginate Foams

Native and carbonized freeze-cast bacterial cellulose-alginate (BC-ALG) foams possess an ice-templated honeycomb-like architecture with remarkable properties. Their unique pore morphology consists of two levels of porosity: 20-50 μm diameter pores between, and 0.01-10 μm diameter pores within the cell-walls. The mechanical properties of the BC-ALG foams, a Young's modulus of up to 646.2 ± 90.4 kPa and a compressive yield strength of up to 37.1 ± 7.9 kPa, are high for their density and scale as predicted by the Gibson-Ashby model for cellular materials. Carbonizing the BC-ALG foams in an inert atmosphere at 1000-1200 °C in a second processing step, both pore morphology and mechanical properties of the BC-ALG remain well preserved with specific mechanical properties that are higher than those reported in the literature for similar foams. Also the electrical conductivity of the BC-ALG foams is high at 1.68 ± 0.04 S cm^-1 at a density of only 0.055 g cm^-3, and is found to increase with density as predicted, and as a function of the degree of carbonization determined by both carbonization temperature and atmosphere. The property profile makes freeze-cast BC-ALG foams and their carbonized foams attractive for energy applications and as a sorbent.

Mechanical characteristics of bacterial cellulose-reinforced mycelium composite materials

BACKGROUND

While mycelium is considered a promising alternative for fossil-based resins in lignocellulosic materials, the mechanical properties of mycelium composite materials remain suboptimal, among other reasons due to the weak internal bonds between the hyphae and the natural fibres. A solution could be provided by the hybridisation of mycelium materials with organic additives. More specifically, bacterial cellulose seems to be a promising additive that could result in reinforcing mycelium composites; however, this strategy is underreported in scientific literature.

RESULTS

In this study, we set out to investigate the mechanical properties of mycelium composites, produced with the white-rot fungus Trametes versicolor, and supplemented with bacterial cellulose as an organic additive. A methodological framework is developed for the facile production of bacterial cellulose and subsequent fabrication of mycelium composite particle boards based on a hybrid substrate consisting of bacterial cellulose and hemp in combination with a heat-pressing approach. We found that, upon adding bacterial cellulose, the internal bond of the composite particle boards significantly improved.

CONCLUSIONS

The addition of bacterial cellulose to mycelium composite materials not only results in a strengthening of internal bonding of mycelium material, but also renders tuneable mechanical properties to the material. As such, this study contributes to the ongoing development of fully biological hybrid materials with performant mechanical characteristics.

Bacterial cellulose-based composites for biomedical and cosmetic applications: Research progress and existing products

Bacterial cellulose (BC) is a promising unique material for various biomedical and cosmetic applications due to its morphology, mechanical strength, high purity, high water uptake, non-toxicity, chemical controllability, and biocompatibility. Today, extensive investigation is into the manufacturing of BC-based composites with other components such as nanoparticles, synthetic polymers, natural polymers, carbon materials, and biomolecules, which will allow the development of a wide range of biomedical and cosmetic products. Moreover, the addition of different reinforcement substances into BC and the organized arrangement of BC nano-fibers have proven a promising improvement in their properties for biomedical applications. This review paper highlights the progress in synthesizing BC-based composites and their applications in biomedical fields, such as wound healing, drug delivery, tissue engineering, and cancer treatment. It emphasizes high-performance BC-based materials and cosmetic applications. Furthermore, it presents challenges yet to be defeated and future possibilities for BC-based composites for biomedical and cosmetic applications.

Recent Advances in the Synthesis of Nanocellulose Functionalized–Hybrid Membranes and Application in Water Quality Improvement

The increasing discharge of voluminous non or partially treated wastewaters characterized by complex contaminants poses significant ecological and health risks. Particularly, this practice impacts negatively on socio-economic, technological, industrial, and agricultural development. Therefore, effective control of water pollution is imperative. Over the past decade, membrane filtration has been established as an effective and commercially attractive technology for the separation and purification of water. The performance of membrane-based technologies relies on the intrinsic properties of the membrane barrier itself. As a result, the development of innovative techniques for the preparation of highly efficient membranes has received remarkable attention. Moreover, growing concerns related to cost-effective and greener technologies have induced the need for eco-friendly, renewable, biodegradable, and sustainable source materials for membrane fabrication. Recently, advances in nanotechnology have led to the development of new high-tech nanomaterials from natural polymers (e.g., cellulose) for the preparation of environmentally benign nanocomposite membranes. The synthesis of nanocomposite membranes using nanocelluloses (NCs) has become a prominent research field. This is attributed to the exceptional characteristics of these nanomaterials (NMs) namely; excellent and tuneable surface chemistry, high mechanical strength, low-cost, biodegradability, biocompatibility, and renewability. For this purpose, the current paper opens with a comprehensive yet concise description of the various types of NCs and their most broadly utilized production techniques. This is closely followed by a critical review of how NC substrates and their surface-modified versions affect the performance of the fabricated NC-based membranes in various filtration processes. Finally, the most recent processing technologies for the preparation of functionalized NCs-based composite membranes are discussed in detail and their hybrid characteristics relevant to membrane filtration processes are highlighted.

A Novel In Situ Self-Assembling Fabrication Method for Bacterial Cellulose-Electrospun Nanofiber Hybrid Structures

Self-assembling fabrication methodology has recently attracted attention for the production of bio-degradable polymer nanocomposites. In this research work, bacterial cellulose/electrospun nanofiber hybrid mats (BC/CA-ENM) were formed by incorporating cellulose acetate electrospun nanofiber membranes (CA-ENMs) in the fermentation media, followed by in situ self-assembly of bacterial cellulose (BC) nanofibers. ENMs exhibit excessive hydrophobicity, attributed to their high crystallinity and reorientation of hydrophobic groups at the air/solid interfaces. We aimed to improve the hydrophilic and other functional properties of ENMs. As-prepared nanohybrid structures were characterized using SEM and FTIR. SEM results revealed that in situ self-assembling of BC nanofibers onto the electrospun membrane's surface and penetration into pores gradually increased with extended fermentation periods. The surface hydrophilicity and water absorption capacity of as-prepared hybrid mats was also tested and analyzed. Hybrid mats were observably more hydrophilic than an electrospun membrane and more hydrophobic compared to BC films. In addition, the incorporation of CA electrospun membranes in the culture media as a foundation for BC nanofiber growth resulted in improved tensile strength of the hybrid nanocomposites compared to ENMs. Overall, the results indicated the successful fabrication of nanocomposites through a novel approach, with samples demonstrating improved functional properties.