The Accelerated Aging Impact on Mechanical and Thermal Properties of Polypropylene Composites with Sedimentary Rock Opoka-Hybrid Natural Filler

The 3D-Printed (FDM/FFF) Biocomposites Based on Polylactide and Carbonate Lake Sediments-Towards a Circular Economy

In this study, composites containing polylactide and carbonate lake sediment in concentrations of 2.5, 5, 10, and 15% by weight were prepared by a 3D printing method. The material for 3D printing was obtained by directly diluting the masterbatch on an injection moulder to the desired concentrations, and after granulation, it was extruded into a filament. The material prepared thusly was used to print standardised samples for mechanical testing. To compare the mechanical properties of the composites obtained by 3D printing and injection moulding, two sets of tests were performed, i.e., mechanical tests (tensile strength, flexural strength, and impact strength) and hydrophobic-hydrophilic surface character testing. The degree of composite waste in the 3D printing was also calculated. Mechanical and surface tests were performed for both systems conditioned at room temperature and after accelerated ageing in a weathering chamber. The study showed differences in the properties of composites obtained by 3D printing. Sedimentary fillers improved the hydrophobicity of the systems compared with pure PLA, but it was not a linear relationship. The PLA/CLS sedB composite had higher strength parameters, especially after ageing in a weathering chamber. This is due to its composition, in which, in addition to calcite and silica, there are also aluminosilicates, causing a strengthening of the PLA matrix.

Thermomechanical and Fire Properties of Polyethylene-Composite-Filled Ammonium Polyphosphate and Inorganic Fillers: An Evaluation of Their Modification Efficiency

The development of new polymer compositions characterized by a reduced environmental impact while lowering the price for applications in large-scale production requires the search for solutions based on the reduction in the polymer content in composites' structure, as well as the use of fillers from sustainable sources. The study aimed to comprehensively evaluate introducing low-cost inorganic fillers, such as copper slag (CS), basalt powder (BP), and expanded vermiculite (VM), into the flame-retarded ammonium polyphosphate polyethylene composition (PE/APP). The addition of fillers (5-20 wt%) increased the stiffness and hardness of PE/APP, both at room and at elevated temperatures, which may increase the applicability range of the flame retardant polyethylene. The deterioration of composites' tensile strength and impact strength induced by the presence of inorganic fillers compared to the unmodified polymer is described in detail. The addition of BP, CS, and VM with the simultaneous participation of APP with a total share of 40 wt% caused only a 3.1, 4.6, and 3 MPa decrease in the tensile strength compared to the reference value of 23 MPa found for PE. In turn, the cone calorimeter measurements allowed for the observation of a synergistic effect between APP and VM, reducing the peak heat rate release (pHRR) by 60% compared to unmodified PE. Incorporating fillers with a similar thermal stability but differing particle size distribution and shape led to additional information on their effectiveness in changing the properties of polyethylene. Critical examinations of changes in the mechanical and thermomechanical properties related to the structure analysis enabled the definition of the potential application perspectives analyzed in terms of burning behavior in a cone calorimetry test. Adding inorganic fillers derived from waste significantly reduces the flammability of composites with a matrix of thermoplastic polymers while increasing their sustainability and lowering their price without considerably reducing their mechanical properties, which allows for assigning developed materials as a replacement for flame-retarded polyethylene in large-scale non-loaded parts.

Use of Natural Sorbents in the Processes of Removing Biogenic Compounds from the Aquatic Environment

This paper presents the results of the evaluation of the possibility of using a selected sorbent of natural origin, mineral (opoka rock), for the removal of biogenic compounds from aqueous solutions. The analyzed opoka rock contains approximately 70% calcium carbonate (CaCO3) and from 26 to 27% silicon dioxide (SiO2) and has been classified as heavy opoka rock. The experiment focused on the sorption of organic components, including phosphorus (P), nitrogen (N) and carbon (C). It was carried out for two treatment systems, column tests and batch tests, for three samples of water—water from a water supply system, water from a fish pond and water from a garden pond—located in the region of Silesia (Poland). The results showed that the P removal efficiency was equal to 96.6% for the fine-grained sorbent (grain size <2 mm) and 90.8% for the coarse-grained sorbent (2–4 mm) in the batch tests, while lower effectiveness was observed for the column tests, reaching 67.8% and 54%, respectively. The efficiency of N (NH4+) removal was equal to 84% for both types of sorbents in the batch tests, while it was 47.7% for the fine-grained sorbent and 26.3% for the coarse-grained sorbent in the column tests. The efficiency of the removal of nitrate-nitrogen (NO3−) was higher for the fine-grained sorbent in all analyzed water samples. The use of materials of natural origin in industrial applications is a recommended direction, part of the green transition. The analyzed samples of opoka rock come from deposits, and opoka rock has so far not been analyzed in terms of its possible use in water and sewage treatment technology. Therefore, further research is recommended for this low-cost sorbent, which may be a competitive material for commercial products.