Near-Field Electrospun Piezoelectric Fibers as Sound-Sensing Elements

Efficiently Fabricated Core-Sheath Piezoelectric Sensor Based on PVDF Microfibrillar Bundle

With the rapid development of information technology (e.g., Internet of Things (IoT) and artificial intelligence (AI)), piezoelectric sensor (i.e., piezoelectric nanogenerator, PENG) receives an increasing number attention in the field of self-powered wearable devices. Taking piezoelectric fiber as an example, it shows promising application for wearable devices owing to its light weight and high flexibility compared with block electronic devices. However, it still remains a challenge to fabricate low-cost and high-performance piezoelectric fiber via a large-scale but efficient method. In this study, via extrusion molding and leaching, a core-sheath piezoelectric sensor is facilely fabricated, whose core and sheath layer are respectively slender steel wire (i.e., electrode) and PVDF microfibrillar bundle (PMB) (i.e., piezoelectric layer). Such piezoelectric sensor shows decent output performance in both pressing (12.3 V) and bending (0.32 V) mode. Meanwhile, it possesses sensitive stress responsiveness when serving for self-powered sensing. Furthermore, such piezoelectric sensors can realize wearable signal transmission and human motion monitoring, showing promising potential for wearable devices in the future. This work proposes a large-scale but efficient method for fabricating high-performance PVDF microfibril based piezoelectric fiber, opening a new pathway to develop self-powered sensors following the concept of polymer "structuring" processing.

Advancements in Flexible Nanogenerators: Polyvinylidene Fluoride-Based Nanofiber Utilizing Electrospinning

With the gradual miniaturization of electronic devices and the increasing interest in wearable devices, flexible microelectronics is being actively studied. Owing to the limitations of existing battery systems corresponding to miniaturization, there is a need for flexible alternative power sources. Accordingly, energy harvesting from surrounding environmental systems using fluorinated polymers with piezoelectric properties has received significant attention. Among them, polyvinylidene fluoride (PVDF) and PVDF co-polymers have been researched as representative organo-piezoelectric materials because of their excellent piezoelectric properties, mechanical flexibility, thermal stability, and light weight. Electrospinning is an effective method for fabricating nanofibrous meshes with superior surface-to-volume ratios from polymer solutions. During electrospinning, the polymer solution is subjected to mechanical stretching and in situ poling, corresponding to an external strong electric field. Consequently, the fraction of the piezoelectric β-phase in PVDF can be improved by the electrospinning process, and enhanced harvesting output can be realized. An overview of electrospun piezoelectric fibrous meshes composed of PVDF or PVDF co-polymers to be utilized is presented, and the recent progress in enhancement methods for harvesting output, such as fiber alignment, doping with various nanofillers, and coaxial fibers, is discussed. Additionally, other applications of these meshes as sensors are reviewed.

Advanced Nanomaterials in Medical 3D Printing

3D printing is now recognized as a significant tool for medical research and clinical practice, leading to the emergence of medical 3D printing technology. It is essential to improve the properties of 3D-printed products to meet the demand for medical use. The core of generating qualified 3D printing products is to develop advanced materials and processes. Taking advantage of nanomaterials with tunable and distinct physical, chemical, and biological properties, integrating nanotechnology into 3D printing creates new opportunities for advancing medical 3D printing field. Recently, some attempts are made to improve medical 3D printing through nanotechnology, providing new insights into developing advanced medical 3D printing technology. With high-resolution 3D printing technology, nano-structures can be directly fabricated for medical applications. Incorporating nanomaterials into the 3D printing material system can improve the properties of the 3D-printed medical products. At the same time, nanomaterials can be used to expand novel medical 3D printing technologies. This review introduced the strategies and progresses of improving medical 3D printing through nanotechnology and discussed challenges in clinical translation.

Triboelectric Nanogenerator-Based Near-Field Electrospinning System for Optimizing PVDF Fibers with High Piezoelectric Performance

Electrospinning is an effective method to prepare polyvinylidene fluoride (PVDF) piezoelectric fibers with a high-percentage β phase. However, as an energy conversion material for micro- and nanoscale diameters, PVDF fibers have not been widely used due to their disordered arrangement prepared by traditional electrospinning. Here, we designed a near-field electro-spinning (NFES) system driven by a triboelectric nanogenerator (TENG) to prepare PVDF fibers. The effects of five important parameters (PVDF concentration, needle inner diameter, TENG pulse DC voltage (TPD-voltage), flow rate, and drum speed) on the β phase fraction of PVDF fiber were optimized one by one. The results showed that the electrospun PVDF fibers had uniform diameter and controllable parallel arrangement. The β phase content of the optimized PVDF fiber reached 91.87 ± 0.61%. For the bending test of a single PVDF fiber piezoelectric device, when the strain is 0.098%, the electric energy of the single PVDF fiber device of NFES reaches 7.74 pJ and the energy conversion efficiency reaches 13.5%, which is comparable to the fibers prepared by the commercial power-driven NFES system. In 0.5 Hz, the best matching load resistance of a PVDF single fiber device is 10.6 MΩ, the voltage is 6.1 mV, and the maximum power is 3.52 pW. Considering that TENG can harvest micromechanical energy in the low frequency environment, the application scenario of the NFES system can be extended to the wild or remote mountainous areas without traditional high-voltage power supply. Therefore, the electrospun PVDF fibers in this system will have potential applications in high-precision 3D fabrication, self-powered sensors, and flexible wearable electronic products.

In-Situ Assembly of MoS2 Nanostructures on EHD-Printed Microscale PVDF Fibrous Films for Potential Energy Storage Applications

Three-dimensional (3D) printing has been widely utilized to fabricate free-standing electrodes in energy-related fields. In terms of fabrication, the two most challenging limitations of 3D printed electrodes are the poor printing resolution and simple structural dimension. Here we proposed a novel process to fabricate molybdenum disulfide-polyvinylidene fluoride (MoS₂-PVDF) hierarchical electrodes for energy storage applications. The 20-layer microscale PVDF films with a stable fiber width of 8.3 ± 1.2 μm were fabricated by using electrohydrodynamic (EHD) printing. MoS₂ nanostructures were synthesized and assembled on the microscale PVDF fibers by using hydrothermal crystal growth. The structural and material investigations were conducted to demonstrate the geometrical morphology and materials component of the composite structure. The electrochemical measurements indicated that the MoS₂-PVDF electrodes exhibited the typical charge-discharge performance with a mass specific capacitance of 60.2 ± 4.5 F/g. The proposed method offers a facile and scalable approach for the fabrication of high-resolution electrodes, which might be further developed with enhanced specific capacitance in energy storage fields.

Piezoelectric nanogenerators for personalized healthcare

The development of flexible piezoelectric nanogenerators has experienced rapid progress in the past decade and is serving as the technological foundation of future state-of-the-art personalized healthcare. Due to their highly efficient mechanical-to-electrical energy conversion, easy implementation, and self-powering nature, these devices permit a plethora of innovative healthcare applications in the space of active sensing, electrical stimulation therapy, as well as passive human biomechanical energy harvesting to third party power on-body devices. This article gives a comprehensive review of the piezoelectric nanogenerators for personalized healthcare. After a brief introduction to the fundamental physical science of the piezoelectric effect, material engineering strategies, device structural designs, and human-body centered energy harvesting, sensing, and therapeutics applications are also systematically discussed. In addition, the challenges and opportunities of utilizing piezoelectric nanogenerators for self-powered bioelectronics and personalized healthcare are outlined in detail.

Near-Field Electrospinning: Crucial Parameters, Challenges, and Applications

Near-field electrospinning (NFES) is a micro- or nanofiber production technology based on jetting molten polymer or polymer solution. Thanks to the programmable collector and nozzle movement, it can generate designed patterns in the presence of an electric field. Despite a few shortcomings of NFES, its high resolution, simplicity, precision, high throughput, reproducibility, and low costs have convinced researchers to employ it for various purposes. Furthermore, as the paradigm of fiber-based structures shifts from random textures toward delicate designs, NFES can bridge the gap between existing inefficient processes and aspired technologies for precise patterning. NFES facilitates the production of ultrafine nanofibers because it can be used to fabricate them in every laboratory. These robust fibers are convenient tools for small and additive manufacturing. As such, NFES is considered a potent additive fabrication technology that facilitates the production of complicated patterns as well. It is suggested that near-field electrospun fibers exhibit outstanding results in various applications, owing to their precise and controllable positioning. Meanwhile, the ongoing development of NFES has yet to reach its climax, making it attractive for further research. In this review, the basic principles of NFES, derivatives, limitations, and applications in nanomanufacturing, tissue engineering, microscale electronics, biosensors, and optics are presented.

Stimuli-Responsive Electrospun Piezoelectric Mats of Ethylene-co-vinyl Acetate-Millable Polyurethane-Nanohydroxyapatite Composites

Piezoelectric materials have gained interest among materials scientists as body motion sensors and energy harvesters on account of their fast responsiveness and substantial output signals. In this work, piezoelectric polymer mats have been fabricated from ethylene-co-vinyl acetate-millable polyurethane/nanohydroxyapatite (EVA-MPU/nHA) composite systems by employing the electrospinning technique. The ferro-piezoelectric features of the samples were confirmed from the butterfly loops of electrostatic force microscopy (EFM) amplitude signals as well as through the hysteresis curves of the EFM phase recorded with the assistance of dynamic-contact EFM. Piezoelectric responses of the samples to random finger tapping were evaluated after fabricating a simple device prototype connected to an oscilloscope. The efficacy of the mats to generate a voltage in response to activities such as mechanical bending, movement of throat muscles while drinking, movement of elbow joints, air blowing, and so forth has also been investigated. The results suggest the promising possibility of fabricating user-friendly piezoelectric mats out of the EVA-MPU/nHA system for physiological motion-sensing applications.

Comparative Analysis of Fiber Alignment Methods in Electrospinning

Fabrication of anisotropic materials is highly desirable in designing biomaterials and tissue engineered constructs. Electrospinning has been broadly adopted due to its versatility in producing non-woven fibrous meshes with tunable fiber diameters (from 10 nanometers to 10 microns), microarchitectures, and construct geometries. A myriad of approaches have been utilized to control fiber alignment of electrospun materials to achieve complex microarchitectures, improve mechanical properties, and provide topographical cellular cues. This review provides a comparative analysis of the techniques developed to generate fiber alignment in electrospun materials. A description of the underlying mechanisms that drive fiber alignment, setup variations for each technique, and the resulting impact on the aligned microarchitecture is provided. A critical analysis of the advantages and limitations of each approach is provided to guide researchers in method selection. Finally, future perspectives of advanced electrospinning methodologies are discussed in terms of developing a scalable method with precise control of microarchitecture.

Advances in Functional Polymer Nanofibers: From Spinning Fabrication Techniques to Recent Biomedical Applications

Functional polymeric micro-/nanofibers have emerged as promising materials for the construction of structures potentially useful in biomedical fields. Among all kinds of technologies to produce polymer fibers, spinning methods have gained considerable attention. Herein, we provide a recent review on advances in the design of micro- and nanofibrous platforms via spinning techniques for biomedical applications. Specifically, we emphasize electrospinning, solution blow spinning, centrifugal spinning, and microfluidic spinning approaches. We first introduce the fundamentals of these spinning methods and then highlight the potential biomedical applications of such micro- and nanostructured fibers for drug delivery, tissue engineering, regenerative medicine, disease modeling, and sensing/biosensing. Finally, we outline the current challenges and future perspectives of spinning techniques for the practical applications of polymer fibers in the biomedical field.

Broad Bandwidth, Self-Powered Acoustic Sensor Created by Dynamic Near-Field Electrospinning of Suspended, Transparent Piezoelectric Nanofiber Mesh

Freely suspended nanofibers, such as spider silk, harnessing their small diameter (sub-micrometer) and spanning fiber morphology, behave as a nonresonating acoustic sensor. The associated sensing characteristics, departing from conventional resonant acoustic sensors, could be of tremendous interest for the development of high sensitivity, broadband audible sensors for applications in environmental monitoring, biomedical diagnostics, and internet-of-things. Herein, a low packing density, freely suspended nanofiber mesh with a piezoelectric active polymer is fabricated, demonstrating a self-powered acoustic sensing platform with broad sensitivity bandwidth covering 200-5000 Hz at hearing-safe sound pressure levels. Dynamic near-field electrospinning is developed to fabricate in situ poled poly(vinylidene fluoride-co-trifluoroethylene) (P(VDF-TrFE)) nanofiber mesh (average fiber diameter ≈307 nm), exhibiting visible light transparency greater than 97%. With the ability to span the nanomesh across a suspension distance of 3 mm with minimized fiber stacking (≈18% fiber packing density), individual nanofibers can freely imitate the acoustic-driven fluctuation of airflow in a collective manner, where piezoelectricity is harvested at two-terminal electrodes for direct signal collection. Applications of the nanofiber mesh in music recording with good signal fidelity are demonstrated.

Hybrid nano-textured nanogenerator and self-powered sensor for on-skin triggered biomechanical motions

Researchers have made a lot of effort for the lightweight and high flexibility of wearable electronic devices, which also requires the associated energy harvesting equipment to have ultra-thin thickness and high stretchability. Therefore, a piezoelectric-triboelectric hybrid self-powered sensor (PTHS) has been proposed which can be used as the second layer of the human body. This elastic PTHS can even work on a person's fingers without disturbing the body's movements. The open circuit voltage and short circuit current of devices with a projected area of 30 mm × 25 mm can reach 1.2 V and 30 nA, respectively. Two piezoelectrically-triboelectrically sensors with machine learning optimized identification strategies were experimentally proven as the potential applications of the PTHS. The PTHS's ultra-thin thickness, high stretchability and superior geometry control features are promising in electronic skin, artificial muscle and soft robotics. The novelty of this work is that a smart mask integrated with PTHS can generate a signal of the hybrid sensor for the biomechanical motion classifier. After suitable training, an overall accuracy of 87.9% using long short-term memory can be achieved.

Electrospun Polyvinylidene Fluoride-Based Fibrous Scaffolds with Piezoelectric Characteristics for Bone and Neural Tissue Engineering

Polyvinylidene fluoride (PVDF) and polyvinylidene fluoride-trifluoroethylene (P(VDF-TrFE) with excellent piezoelectricity and good biocompatibility are attractive materials for making functional scaffolds for bone and neural tissue engineering applications. Electrospun PVDF and P(VDF-TrFE) scaffolds can produce electrical charges during mechanical deformation, which can provide necessary stimulation for repairing bone defects and damaged nerve cells. As such, these fibrous mats promote the adhesion, proliferation and differentiation of bone and neural cells on their surfaces. Furthermore, aligned PVDF and P(VDF-TrFE) fibrous mats can enhance neurite growth along the fiber orientation direction. These beneficial effects derive from the formation of electroactive, polar β-phase having piezoelectric properties. Polar β-phase can be induced in the PVDF fibers as a result of the polymer jet stretching and electrical poling during electrospinning. Moreover, the incorporation of TrFE monomer into PVDF can stabilize the β-phase without mechanical stretching or electrical poling. The main drawbacks of electrospinning process for making piezoelectric PVDF-based scaffolds are their small pore sizes and the use of highly toxic organic solvents. The small pore sizes prevent the infiltration of bone and neuronal cells into the scaffolds, leading to the formation of a single cell layer on the scaffold surfaces. Accordingly, modified electrospinning methods such as melt-electrospinning and near-field electrospinning have been explored by the researchers to tackle this issue. This article reviews recent development strategies, achievements and major challenges of electrospun PVDF and P(VDF-TrFE) scaffolds for tissue engineering applications.