Leather Waste to Enhance Mechanical Performance of High-Density Polyethylene

Circularity of new composites from recycled high density polyethylene and leather waste for automotive bumpers. Testing performance and environmental impact

New composite materials (suitable for automotive bumpers), composed of recycled high-density polyethylene (rHDPE) and leather buffing dust waste (BF) ranging from 20 to 50 wt%, were produced and investigated for mechanical properties. Optimal mechanical performance was achieved with composites containing 30 % wt BF. The environmental performance of automotive bumper production from both virgin and recycled HDPE reinforced with 30 % wt BF (HDPE-BF, rHDPE-BF) composites was compared to that of conventional polypropylene (PP) by performing a cradle to gate life cycle assessment. A component-based approach, instead of a comprehensive LCA assessment for the entire car was adopted using various functional units (FU) such as mass (FU1), volume (FU2), and volume of raw material fulfilling a specific impact strength requirement (FU3), thus enriching the paper with methodological discussions. The rHDPE-BF system provided better environmental performance compared to the virgin PP system, when considering both mass and volume-related functional units, mainly due to the avoidance of virgin polymer production. Even with the inclusion of the use phase in FU2 and a slightly higher density (+1.7 %) of composites than PP-based bumpers, the rHDPE system still provides better environmental performance (10 % less impact). The sensitivity analysis highlighted the significance of car type and final density of the bumper on the impact results. Finally, when using FU3, due to its higher impact strength, HDPE-BF system is clearly the best environmental alternative (50 % less impact) followed by rHDPE-BF system. In all cases, rising the content of recycled materials in the bumpers increases its circularity. The paper illustrates the importance of selecting a suitable functional unit, based on a specific application (i.e., automotive bumpers), to evaluate the environmental impact of new composite materials in comparison to traditional options. Expanding the assessment to encompass multiple functions provides a more accurate portrayal of reality but also introduces greater result uncertainty.

Production and Characterization of Flame Retardant Leather Waste Filled Thermoplastic Polyurethane

Discovering new applications for discarded materials, such as leather waste (LW), has proven to be an effective approach to an ecofriendly and sustainable production. The manufacture of halogen-free flame retardant LW containing thermoplastic polyurethane (TPU)-based samples containing an organic phosphinate (OP)-based flame retardant additive would represent an advance in this area. The effects of LW and OP levels on the thermal, flame retardant, and tensile properties of the samples using thermal gravimetric analysis (TGA), limiting oxygen index (LOI), vertical UL-94 (UL-94 V), mass loss calorimetry, and tensile tests have been assessed. OP is highly effective in LW-filled TPU. The highest UL-94 V rating of V0, LOI value of 31.4%, the lowest peak heat release rate (93 ± 3 kW/m2), and total heat evolved (49 ± 2 MJ/m2) values are obtained with the use of 20 wt % OP. OP is primarily promoted through the creation of a compact intumescent residue structure in the condensed phase. LW exhibits an adjuvant effect by producing nonflammable gases in the gas phase and raising the residual yield in the condensed phase. The most remarkable effect of the LW presence is observed in fire performance index (FPI) and fire growth rate (FIGRA) values. The highest FPI value of 0.49 sm2/kW and the lowest FIGRA value of 0.91 kW/m2s are observed with the use of 20 wt % LW.

Fabrication, characterization, and application of light weight thermal insulation material from combined buffing dust and plaster of paris for construction industry

Buffing dust, generated from tannery industries, is a source of air pollution in Pakistan. Valorization of the waste into another useful material is important to deal with the environmental pollution, while reducing waste disposal costs in landfills. To demonstrate its technological strength, this work fabricates a thermal insulation material made of plaster of Paris and the buffing dust (from tanning waste) in the form of a composite with superior mechanical properties and low thermal conductivity. Buffing dust with concentrations ranging from 5 to 20% (w/w) were loaded in the composite. The samples synthesized were made slurry of plaster of Paris, buffing dust, and water at ambient temperature. The physico-mechanical properties of composite were analyzed. It was found that the composite had better thermal insulation properties than the panels of the plaster of Paris. Its thermal conductivity was reduced to 15% after adding buffing dust (20% w/w). All the materials had physico-chemical properties like tensile strength (0.02 MPa and 0.06 MPa), density (700-400 kg/m3), water absorption (5.2-8.6%) and thermal conductivity (0.17000-0.09218 W/m-K). Thermogravimetric analysis showed that the material was thermally stable at temperatures ranging from 145 to 177 °C, while FT-IR results revealed that the composite contained O-H, N-H, and CO functional groups. SEM analysis displayed that the composite's homogeneity was reduced with low voids due to buffing dust addition, while EDX analysis showed that the composite contained 23.62% of S, 26.76% of Ca, 49.2% of O and 0.42% of C. This implies that buffing dust could be recycled to manufacture heat insulation materials for construction sector to reduce air pollution, while minimizing energy consumption. By integrating the buffing dust from tanning waste and the plaster of Paris as a composite for construction sector, this work promotes the recycling of unused waste, while saving public funds. Instead of paying landfill fees and polluting soil, the waste may be recycled at lower cost, while reducing environmental damage.

Potential of biofuel production from leather solid wastes: Indian scenario

India is one among the major leather-producing countries in the world which shares close to one-fourth of the world's leather solid wastes and most of these wastes are not effectively utilized. These wastes are rich in protein and lipids that could be a potential feedstock for biofuel production, i.e., biogas, biodiesel, etc. Among the 150,000 tons of daily leather solid wastes in India, approximately 87,150 tons are shared by pre-tanning operations (i.e., raw trimmings, fleshing, and hair wastes) while the rest of the 62,850 tons are shared by tanning, post-tanning, and finishing operations (i.e., wet blue trimmings, chrome splits, shavings, buffing dust, crust trimming wastes). This review article shows that there is considerable bioenergy potential for the use of leather solid wastes as a green fuel. The biogas potential of leather solid wastes is estimated to be 40,532.9 m3/day whereas the biodiesel potential is estimated as 15,452.6 L/day. The bio-oil and bio-char potential of leather solid wastes is estimated to be 80,513.0 L/day and 45.8 tons/day, respectively. Several factors influence the biofuel process efficacy, which needs to be taken into consideration while setting up a biofuel recovery plant. The overall biofuel potential of leather solid wastes shows that this feedstock is an untapped resource for energy recovery to add commercial benefits to India's energy supply. Furthermore, in addition to the economic benefits for investors, the use of leather solid wastes for biofuel production will yield a positive environmental impact.

Approaching a Zero-Waste Strategy in Rapeseed (Brassica napus) Exploitation: Sustainably Approaching Bio-Based Polyethylene Composites

The current need to develop more sustainable processes and products requires the study of new materials. In the field of plastic materials, the need to develop 100% bio-based materials that meet market requirements is evident. In this sense, the present work aims to explore the potential of rapeseed waste as a reinforcement of a bio-based plastic matrix that does not generate new sub-waste. For this purpose, three types of processing of rapeseed residues have been studied: (i) milling; (ii) mechanical process; (iii) thermomechanical process. In addition, the reinforcing capacity of these materials, together with the need for an optimized coupling agent at 6 wt.%, has been verified. The micromechanics of the materials have been evaluated to determine the development of these fibers in the composite material. The results obtained show remarkable increases in mechanical properties, reaching more than 141% in tensile strength and 128% in flexural strength. There is a remarkable difference in the impact behavior between the materials with milled rapeseed and the fibers obtained by mechanical or thermomechanical processes. It was found that by sustainable design it is possible to achieve a 76.2% reduction in the amount of plastic used to manufacture material with the same mechanical properties.

Valorization Strategy for Leather Waste as Filler for High-Density Polyethylene Composites: Analysis of the Thermal Stability, Insulation Properties and Chromium Leaching

Leather waste (BF) and high-density polyethylene (HDPE) were compounded in a lab scale internal mixer and processed by means of injection molding. In this study, leather waste and HDPE composites were characterized by instrumental techniques such as differential scanning calorimetry (DSC), thermo-gravimetric Analysis (TGA), and Fourier transform infrared spectroscopy (FTIR). Physical integrity of composites against chemical exposure and chromium-leaching properties of the composites were also investigated. This study shows that the incorporation of 30% leather waste fiber into HDPE composites decreases the thermal conductivity of the composite samples by 17% in comparison to that of neat HDPE samples. Composites showed no thermal degradation during processing cycle. Strong interfacial bonding between leather waste and polymer results in comparable low-leachate levels to maximum allowed concentration for nonhazardous waste, and good chemical resistance properties. The BF/HDPE composites could be a promising low-cost alternative in industrial application areas of HDPE, where high-mechanical strength and low-thermal conductivity is required.

Pectin-organophilized ZnO nanoparticles as sustainable fillers for high-density polyethylene composites

A series of nanocomposites made of high-density polyethylene (HDPE) and 10 wt% zinc oxide nanoparticles (ZnO NPs) were produced by extrusion and injection molding. The nanoparticles were prepared via a green way using the pectin-based banana peel extract as the stabilizer and a proper dispersion-providing agent. The fillers were well-dispersed in the matrix and the composites exhibited improved functional characteristics such as increased thermal stability and mechanical properties. The presence of the pectin-organophilized filler had a significant impact on the crystallization process of HDPE. The kinetics of the degradation process was also altered in comparison to the pure polymer. The fire properties of the composites were enhanced as the amount of the gas products produced during their degradation was reduced, what was confirmed by thermogravimetric analysis coupled with gas products analyses (TGA/FTIR/QMS). The structure and morphology of the materials were characterized by scanning electron microscope (SEM), infrared spectroscopy (FTIR), X-ray diffraction (XRD), and differential scanning calorimetry (DSC). Additionally, the mechanical properties were tested by tensile tests. An in-depth analysis revealed that the HDPE-pectin-ZnO interactions are crucial for the structural and performance properties of the final composite. The used biopolymer reacts with ZnO via ionic interaction and through hydrogen bond in the case of HDPE.

Leather Solid Waste/Poly(vinyl alcohol)/Polyaniline Aerogel with Mechanical Robustness, Flame Retardancy, and Enhanced Electromagnetic Interference Shielding

Renewable biobased aerogels display a promising potential to fulfill the surging demand in various industrial sectors. However, its inherent low mechanical robustness, flammability, and lack of functionality are still huge obstacles in its practical application. Herein, a novel integrated leather solid waste (LSW)/poly(vinyl alcohol) (PVA)/polyaniline (PANI) aerogel with high mechanical robustness, flame retardancy, and electromagnetic interference (EMI) shielding performance was successfully prepared. Amino carboxyl groups in LSW could be effectively exposed by solid-state shear milling (S³ M) technology to form strong hydrogen-bond interactions with the PVA molecular chains. This led to a change in the compressive strength and the temperature of the initial dimensional change to 15.6 MPa and 112.7 °C at a thickness of 2.5 cm, respectively. Moreover, LSW contains a large number of N elements, which ensures a nitrogen-based flame-retardant mechanism and increase in the limit oxygen index value of LSW/PVA aerogel to 32.0% at a thickness of 2.5 mm. Notably, by the cyclic coating method, a conductive PANI layer could be polymerized on the surface of LSW/PVA aerogel, which led to the construction of a sandwich structure with impressive EMI shielding capability. The EMI shielding effectiveness (SE) reached more than 40 dB, and the specific shielding effectiveness (SSE) reached 73.0 dB cm³ g^-1. The inherent dipoles in collagen fibers and the conductive PANI synergistically produced an internal multiple reflection and absorption mechanism. The comprehensive performance of LSW/PVA/PANI aerogel not only demonstrates a new strategy to recycle LSW in a more value-added way but also sheds some more light on the development of biomass aerogels with high-performance, environmentally friendly, and cost-effective properties.

Review of Cementitious Composites Containing Polyethylene Fibers as Repairing Materials

Polyethylene (PE) is an important polymeric material which is widely used in civil engineering. Recently, engineered cementitious composites (ECCs) have adopted PE fibers in structural repairing. ECC with polyethylene fibers (PE-ECC) has excellent tensile properties, ductility, strain-hardening behavior, thermal performance and durability. In this paper, a systematic review of the cementitious composites with PE fibers is summarized to facilitate the application of PE-ECC. The influence of PE fibers on the properties of ECC, such as compressive strength, flexural behavior, shear properties, impact resistance and tensile properties, is presented. Meanwhile, the properties of PE-ECC repaired structures, such as beams, walls and columns, are described. Further, the self-repairing properties of PE-ECC are presented. Finally, some suggestions for future research are provided in order to apply PE-ECC to practical repairing cases. The review exhibits that PE-ECC is of notable significance to the repairing of structures and clarifies its application scope.