Corrosion Inhibition Coating Based on the Self-Assembled Polydopamine Films and Its Anti-Corrosion Properties

Synthesis, spectroscopy, band gap energy and electrical conductivity of poly(dopamine-co-aniline) copolymer

Copolymerization is used to improve the solubility and processability of polymers and copolymers includes the individual properties of homopolymer. In this study, the poly(dopamine-co-aniline) (poly(DA-co-ANI) copolymer was synthesized and the UV-vis. absorption, optical band gap energy, fluorescence, FT-IR, SEM-EDS, MALDI-TOF-MS, XRD and electrical conductivity have been investigated. The obtained results for the poly(DA-co-ANI) copolymer were compared with the PDA and PANI homopolymers. It was observed that the poly(DA-co-ANI copolymer is soluble easily in NMP and DMF solvents. The optical band gap energy of the poly(DA-co-ANI) copolymer film were calculated. as 1.00 eV with favorable indirect transition. The poly(DA-co-ANI) copolymer showed the FL emission maximum bands at 390 and 533 nm wavelengths. It was observed from the SEM images that the poly(DA-co-ANI) has 0-1500 nm crystalline rectangular particles prepared in acidic media and 0-600 nm amorphous particles prepared in basic media. The electrical conductivity of the poly(DA-co-ANI) was 1.35 × 10-6 S/cm. In the MALDI-TOF-MS measurements, the number-average molecular weight of the copolymer was found as 2628 Da with a distribution up to 5500 Da. The poly(DA-co-ANI) copolymer, soluble in NMP and DMF solvents and with a low optical band gap energy can be utilized as optical, fluorescent, and semi-conductive material in biomedical applications.

Preparation and Laboratory Testing of Polymeric Scale Inhibitor Colloidal Materials for Oilfield Mineral Scale Control

Mineral scale refers to the hard crystalline inorganic solid deposit from the water phase. Although scale formation is very common in the natural environment, deposited scale particles can seriously threaten the integrity and safety of various industries, particularly oilfield productions. Scale deposition is one of the three most serious water-related production chemistry threats in the petroleum industry. The most commonly adopted engineering approach to control the scale threat is chemical inhibition by applying scale inhibitor chemicals. Aminophosphonates and polymeric inhibitors are the two major groups of scale inhibitors. To address the drawbacks of conventional inhibitors, scale inhibitor colloidal materials have been prepared as an alternative delivery vehicle of inhibitors for scale control. Quite a few studies have reported on the laboratory synthesis and testing of scale inhibitor colloidal materials composed mainly of pre-precipitated metal-aminophosphonate solids. However, limited research has been conducted on the preparation of polymeric inhibitor-based colloidal materials. This study reports the synthesis approach and laboratory testing of novel polystyrene sulfonate (PSS) based inhibitor colloidal material. PSS was selected in this study due to its high thermal stability and calcium tolerance with no phosphorus in its molecule. Both precipitation and surfactant surface modification methods were employed to prepare a barium-PSS colloidal inhibitor (BaPCI) material with an average diameter of several hundred nanometers. Experimental results indicate that the prepared BaPCI material has a decent migration capacity in the formation medium, and this material is superior to the conventional PSS inhibitor in terms of inhibitor return performance. The prepared novel BaPCI material has a great potential to be adopted for field scale control where environmentally friendly, thermal stable, and/or calcium tolerating requirements should be satisfied. This study further expands and promotes our capacity to fabricate and utilize functional colloidal materials for mineral scale control.

Review of Phosphorus-Based Polymers for Mineral Scale and Corrosion Control in Oilfield

Production chemistry is an important field in the petroleum industry to study the physicochemical changes in the production system and associated impact on production fluid flow from reservoir to topsides facilities. Mineral scale deposition and metal corrosion are among the top three water-related production chemistry threats in the petroleum industry, particularly for offshore deepwater and shale operations. Mineral scale deposition is mainly driven by local supersaturation due to operational condition change and/or mixing of incompatible waters. Corrosion, in contrast, is an electrochemical oxidation-reduction process with local cathodic and anodic reactions taking place on metal surfaces. Both mineral scaling and metal corrosion can lead to severe operational risk and financial loss. The most common engineering solution for oilfield scale and corrosion control is to deploy chemical inhibitors, including scale inhibitors and corrosion inhibitors. In the past few decades, various chemical inhibitors have been prepared and applied for scaling and corrosion control. Phosphorus-based polymers are an important class of chemical inhibitors commonly adopted in oilfield operations. Due to the versatile molecular structures of these chemicals, phosphorus-based polymeric inhibitors have the advantage of a higher calcium tolerance, a higher thermal stability, and a wider pH tolerance range compared with other types of inhibitors. However, there are limited review articles to cover these polymeric chemicals for oilfield scale and corrosion control. To address this gap, this review article systematically reviews the synthesis, laboratory testing, and field applications of various phosphorus-based polymeric inhibitors in the oil and gas industry. Future research directions in terms of optimizing inhibitor design are also discussed. The objective is to keep the readers abreast of the latest development in the synthesis and application of these materials and to bridge chemistry knowledge with oilfield scale and corrosion control practice.