Integration of Digital Twin, Machine-Learning and Industry 4.0 Tools for Anomaly Detection: An Application to a Food Plant

A Conceptual Model Relationship between Industry 4.0-Food-Agriculture Nexus and Agroecosystem: A Literature Review and Knowledge Gaps

With the expected colonization of human daily life by artificial intelligence, including in industry productivity, the deployment of Industry 4.0 (I4) in the food agriculture industry (FAI) is expected to revolutionize and galvanize food production to increase the efficiency of the industry's production and to match, in tandem, a country's gross domestic productivity. Based on a literature review, there have been almost no direct relationships between the I4-Food-Agriculture (I4FA) Nexus and the agroecosystem. This study aimed to evaluate the state-of-the-art relationships between the I4FA Nexus and the agroecosystem and to discuss the challenges in the sustainable FAI that can be assisted by the I4 technologies. This objective was fulfilled by (a) reviewing all the relevant publications and (b) drawing a conceptual relationship between the I4FA Nexus and the agroecosystem, in which the I4FA Nexus is categorized into socio-economic and environmental (SEE) perspectives. Four points are highlighted in the present review. First, I4 technology is projected to grow in the agricultural and food sectors today and in the future. Second, food agriculture output may benefit from I4 by considering the SEE benefits. Third, implementing I4 is a challenging journey for the sustainable FAI, especially for the small to medium enterprises (SMEs). Fourth, environmental, social, and governance (ESG) principles can help to manage I4's implementation in agriculture and food. The advantages of I4 deployment include (a) social benefits like increased occupational safety, workers' health, and food quality, security, and safety; (b) economic benefits, like using sensors to reduce agricultural food production costs, and the food supply chain; and (c) environmental benefits like reducing chemical leaching and fertilizer use. However, more studies are needed to address social adaptability, trust, privacy, and economic income uncertainty, especially in SMEs or in businesses or nations with lower resources; this will require time for adaptation to make the transition away from human ecology. For agriculture to be ESG-sustainable, the deployment of I4FA could be an answer with the support of an open-minded dialogue platform with ESG-minded leaders to complement sustainable agroecosystems on a global scale.

Optimization of the SAG Grinding Process Using Statistical Analysis and Machine Learning: A Case Study of the Chilean Copper Mining Industry

Considering the continuous increase in production costs and resource optimization, more than a strategic objective has become imperative in the copper mining industry. In the search to improve the efficiency in the use of resources, the present work develops models of a semi-autogenous grinding (SAG) mill using statistical analysis and machine learning (ML) techniques (regression, decision trees, and artificial neural networks). The hypotheses studied aim to improve the process's productive indicators, such as production and energy consumption. The simulation of the digital model captures an increase in production of 4.42% as a function of mineral fragmentation, while there is potential to increase production by decreasing the mill rotational speed, which has a decrease in energy consumption of 7.62% for all linear age configurations. Considering the performance of machine learning in the adjustment of complex models such as SAG grinding, the application of these tools in the mineral processing industry has the potential to increase the efficiency of these processes, either by improving production indicators or by saving energy consumption. Finally, the incorporation of these techniques in the aggregate management of processes such as the Mine to Mill paradigm, or the development of models that consider the uncertainty of the explanatory variables, could further increase the performance of productive indicators at the industrial scale.

Digital Twin-Based Integrated Monitoring System: Korean Application Cases

A digital twin is a virtual model of a process, product, or service, which is one of the key technologies in the fourth industry. The pairing of the virtual and physical world allows analysis of data and monitoring of systems to head off problems before they occur. This paper presents a digital twin architecture and a system based on an interoperable data model. It explains how to build a digital twin for the integrated control monitoring using edge devices, data analytics, and realistic 3D visualization. The system allows continuous collaboration between field engineers for data gathering, designers for modeling 3D models, and layout engineers for layout changing by generating 3D digital twin models automatically. The system helps stakeholders focus on their respective roles to build digital twins. Examples applied to the Korean automotive parts makers are also introduced in this paper. The system can be easily used by small and medium-sized enterprises (SMEs) as well as large companies. Beyond simply watching the production site with CCTV, the production site can be intuitively managed based on the digital twin.