Model Supporting Development Decisions by Considering Qualitative–Environmental Aspects

Reprocessing Possibilities of Poly(3-hydroxybutyrate-co-3-hydroxyvalerate)-Hemp Fiber Composites Regarding the Material and Product Quality

An important issue addressed in research on the assessment of the quality of polymer products is the quality of the polymer material itself and, in accordance with the idea of waste-free management, the impact of its repeated processing on its properties and the quality of the products. In this work, a biocomposite, based on poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV) with short hemp fibers, was obtained and repeatedly processed, which is a continuation of the research undertaken by the team in the field of this type of biocomposites. After subsequent stages of processing, the selected mechanical, processing and functional properties of the products were assessed. For this purpose, microscopic tests were carried out, mechanical properties were tested in static tensile and impact tests, viscosity curves were determined after subsequent processing cycles and changes in plastic pressure in the mold cavity were determined directly during processing. The results of the presented research confirm only a slight decrease in the mechanical properties of the produced type of biocomposite, even after it has been reprocessed five times, which gives extra weight to arguments for its commercialization as a substitute for petrochemical-based plastics. No significant changes were found in the used parameters and processing properties with the stages of processing, which allows for a predictable and stable manufacturing process using, for example, the injection molding process.

A Novelty Procedure to Identify Critical Causes of Materials Incompatibility

Ensuring the expected quality of materials is still a challenge, mainly in order to precisely plan improvement actions that allow for stabilization of the production process. Therefore, the purpose of this research was to develop a novel procedure to identify critical causes of material incompatibility-the causes that have the largest negative impact on material deterioration, and the natural environment. The main originality of this procedure is developing a way to coherent analyse the mutual influence of the many causes of incompatibility of any material, after which the critical causes are identified and a ranking of improvement actions to eliminate these causes is created. A novelty is also developed in the algorithm supporting this procedure, which can be realized in three different ways to solve this problem, i.e.; by considering the impact of material incompatibility on: (i) the deterioration of the material quality; (ii) the deterioration of the natural environment; and (iii) simultaneously the deterioration of the quality of the material and the natural environment. The effectiveness of this procedure was confirmed after tests on 410 alloy, from which a mechanical seal was made. However, this procedure can be useful for any material or industrial product.

Method of Fuzzy Analysis of Qualitative-Environmental Threat in Improving Products and Processes (Fuzzy QE-FMEA)

Improving products and production processes is necessary to ensure the competitiveness of the organisation. As part of these improvements, the popular approach is to use the FMEA method (Failure Mode and Effect Analysis). In the traditional FMEA approach, only the qualitative aspect is included, i.e., the analysis of the quality level of products or processes, its possible incompatibilities, and then proposing improving actions for them. It seems insufficient in times of expansion of the idea of sustainable development and dynamically changing customer requirements. Hence, the purpose of the research is to develop a fuzzy QE-FMEA method to simultaneously analyze hazards for product quality and the natural environment. This method will be based on a fuzzy decision environment. The main elements of originality of the developed method are: (i) extension of the characteristics of the selection of ratings for indicators with triangular fuzzy numbers and the development of a new characteristics of the selection of ratings for the environmental impact indicator, (ii) development of a selection matrix for the qualitative-environmental indicator (QE) according to the rules of triangular fuzzy numbers, (iii) determination of the method of estimating the value of the threat priority, additionally considering the qualitative-environmental indicator (RQE). The complement of research is developed procedure of the Fuzzy QE-FMEA method. It was shown that it is possible to include the effects of incompatibilities (effects of defects occurring in products or processes), which were simultaneously assessed considering the importance and impact on the natural environment. This method will be useful for any company for analysing defects of any products or processes mainly with significant impact on the natural environment.

A New Model Supporting Stability Quality of Materials and Industrial Products

Stabilizing the quality of industrial product materials remains a challenge. This applies mainly to new or significantly modified materials. It also refers to special processes. The tests of product quality can stabilize the quality of industrial product materials. The popular method for this is using the non-destructive testing (NDT). The NDT identifies incompatibility but does not determine the cause of its occurrence. Hence, it was necessary to support the process of identifying causes of incompatibilities in products. The purpose of the article was to develop a model based on a new approach to determine the ranking of actions that are possible as part of the process of stabilizing the quality of industrial products. The model was developed to improve quality through sequential and systematic methods of identification (and reduce) and incompatibility. The quality management techniques and decision method were applied and combined in this model, i.e., SMART(-ER) the method, method of selecting a team of experts, brainstorming (BM), Ishikawa diagram with the 5M rule, Likert scale validation technique, arithmetic average, and Grey Relational Analysis (GRA). The test of this model was carried out to find cracks in the outer hull of 418 alloy four-point bearing (CPW-S 5616), which was identified by NDT (magnetic-powder method). As a result, a ranking of activities was obtained to stabilize the quality of the product and the main cause of incompatibility was indicated, i.e., the cause which can influence to the most degree influence on occurrence the incompatibility. The originality of the proposed model is an application in the right order of specially selected and combined qualitative methods and supporting decision methods. The finding of causes of incompatibility of products is the basis of product improvement in the area of stabilizing the quality of materials, mainly by the occurrence of special processes. The universality of the model refers to the possibility of its application for any material, processes of its formation, and processes of products, and any incompatibilities where the model can be integrated with quality control.

Universal Model to Predict Expected Direction of Products Quality Improvement

Improving the quality of products remains a challenge. This is due to the turbulent environment and the dynamics of changing customer requirements. Hence, the key action is to predict beneficial changes in products, which will allow one to achieve customer satisfaction and reduce the waste of resources. Therefore, the purpose of this article was to develop a universal model to predict the expected direction of quality improvement. Initially, the purpose of the research was determined by using the SMART(-ER) method. Then, during the brainstorming method (BM), the product criteria and range states of these criteria were determined. Next, a survey with the Likert scale was used to obtain customers’ expectations, i.e., assessing the importance of criteria and customers’ satisfaction with ranges of product criteria states. Based on customer assessments, quality product levels were calculated using the Weighted Sum Model (WSM). Then, the initial customer satisfaction from the product quality level was identified according to the relative state’s scale. Based on this, the direction of product quality improvement was anticipated using the Naïve Bayesian Classifier (NBC). A test of the model was carried out for photovoltaic panels (PV) of a key EU producer. However, the proposed model is universal, because it can be used by any entity to predict the direction of improvement of any kind of product. The originality of this model allows the prediction of the destination of product improvement according to customers’ assessments for weights of criteria and satisfaction from ranges of quality-criterion states.

Universal Model to Support the Quality Improvement of Industrial Products

Improving the quality of industrial products quality still is a challenge. Despite using quality control, there is a constant need to support this process to achieve an effective, precise, and complex analysis of product quality. The purpose was to develop a universal model that supports improving the quality of products via the consistent and repetitive determination of the causes of product incompatibilities and actions leading to their elimination; the model can be integrated with any quality control of the product. The model verification was carried out for the incompatibility of the mechanical seal in alloy 410, in which the porosity cluster was identified by the fluorescence method (FPI). The purpose of the analysis was created by the SMART(-ER) method. Then, a team of experts was selected from which the brainstorming (BM) was realized. After the BM method, the source of incompatibility and initial causes were identified. Then, the Ishikawa diagram (according to rule 5M + E) was developed to group the initial causes. Next, during the BM method, the main causes were selected. In the last stage, the 5Why method was used to determine improvement actions, i.e., adjust clotting parameters, introduce the obligation to undergo periodic training, and set aside a separate place for storing the electrodes. Originality is the combination of selected quality management tools in a coherent model, the main aim of which is to identify the main causes of incompatibility and improvement actions. Additionally, this model is universal and has applications with analyzing any product and the causes of its incompatibility, and it can be integrated with any product quality control. Therefore, the model can be useful for improving the quality of products in any enterprise.

Model of Choice Photovoltaic Panels Considering Customers’ Expectations

Photovoltaic electricity generation is key to achieving deep decarbonization with a high degree of electrification. It is predicted that the energy sector will reduce carbon dioxide by producing electricity mainly from photovoltaic (PV) power. Although dynamic development of the implementation of photovoltaic panels has been observed, their choice considering customer specificity is still a problem. Therefore, the purpose of this study is to propose the model of choice photovoltaic panels considering customers’ expectations. It can support the choice of a photovoltaic panel of a certain quality (satisfaction of concrete customer) in combination with the cost of its purchase. The proposed model includes acquiring and then processing customers’ expectations into technical criteria, while simultaneously considering the weighting of these criteria. It is realized in a standardized way, i.e., the zero-unitarization method (MUZ), after which normalized values of the quality of the photovoltaic panels’ criteria are obtained. In turn, the quality of these products is estimated by the weighted sum model (WSM) and then integrated with purchase cost in qualitative cost analysis (AKJ). As a result, using the scale of relative states, it is possible to categorize customer satisfaction from indicating qualitative cost and selecting the photovoltaic panel expected by customers (the most satisfactory). The effectiveness of the model was demonstrated by a sensitivity analysis, after which the key PV criteria were indicated. The proposed model is intended for any entity who selects a photovoltaic panel for customers. The computerization of calculations may contribute to its utilitarian dissemination.