Influence of air-abrasion and subsequent heat treatment on bonding between zirconia framework material and indirect composites

Effect of Surface Treatment with Alkaline Agents at Two Different Temperatures on Microshear Bond Strength of Zirconia to Composite Resin

Background

Zirconia, with its excellent mechanical properties, has become a popular choice for esthetic and durable restorations due to the increasing demand of patients. It has overcome most of the limitations of all ceramic restorations. However, bonding to zirconia remains a challenge.

Objectives

This study is aimed at assessing the effect of surface treatment with alkaline agents at two different temperatures on microshear bond strength (μSBS) of zirconia to composite resin.

Materials and Methods

This in vitro, experimental study was conducted on zirconia blocks measuring 2 × 4 × 8 mm. The blocks were sandblasted with alumina powder and randomly assigned to 5 groups (n = 16 each). The blocks in groups 1 and 2 underwent surface treatment with sodium hydroxide (NaOH) and groups 3 and 4 with zirconium hydroxide (Zr(OH)4) at room temperature and 70°C. Group 5 served as the control group and did not receive any surface treatment. After the application of bonding agent and its light-curing, composite cylinders in plastic tubes were bonded to the surface of each block and cured. After incubation, they underwent μSBS test. Data were analyzed by one-way ANOVA and Tukey's test (alpha = 0.05).

Results

The μSBS was significantly higher in all intervention groups than that in the control group (P < 0.05). The μSBS in Zr(OH)4 groups was significantly higher than that in NaOH groups (P < 0.05). The mean μSBS of heated groups was slightly, but not significantly, higher than the corresponding room temperature groups (P > 0.05).

Conclusion

Surface treatment of zirconia with NaOH and Zr(OH)4 alkaline agents can increase its μSBS to composite resin; Zr(OH)4 was significantly more effective than NAOH for this purpose, but heating did not have a significant effect on μSBS.

Effects of dimensions of laser-milled grid-like microslits on shear bond strength between porcelain or indirect composite resin and zirconia

PURPOSE

Zirconia cores and frameworks are widely used in restorative dentistry. Although these structures are veneered with porcelain for esthetic reasons, the use of indirect composite resins (ICRs) is expected to increase in the future. The purpose of this study was to investigate the effects of microslits of different dimensions formed by Nd:YVO 4 laser machining on the bond strength between two types of zirconia (3 mol% yttria-partially stabilized zirconia (Y-TZP) and ceria-partially stabilized zirconia/alumina nanocomposite (Ce-TZP/A)) and porcelain or an ICR.

METHODS

The zirconia disks were assigned as follows: 1) blasted with alumina particles (AB) and 2-4) surface machined with gridded microslits with a width, pitch, and depth of 50, 75, or 100 µm (MS50, MS75, and MS100, respectively). After the bonding of the veneering materials to the disks, half of the specimens veneered with the ICR were subjected to thermocycling (4-60°C, 20000 cycles). All the specimens were subsequently shear tested (n = 10/group).

RESULTS

There was no significant difference between the groups of the disks bonded to porcelain. On the other hand, for the disks bonded to the ICR, the bond strengths of the MS groups after thermocycling were statistically higher than that of the AB group. However, there was no significant difference in the bond strengths of the disks with different microslits.

CONCLUSIONS

Within the study limitations, it can be concluded that, for porcelain, the design of the mechanical retentive structure must be modified. However, for the investigated ICR, a simple gridded pattern can improve the bond strength with zirconia.

Oxygen Plasma Improved Shear Strength of Bonding between Zirconia and Composite Resin

Improving the strength of the bonding of zirconia to composite resins remains a challenge in dental restorations. The purpose of this study was to evaluate the shear strength of the bonding of zirconia to composite resins, thereby verifying the hypothesis that as the power of the non-thermal oxygen plasma increases, the bonding strength of the plasma-treated zirconia is increased. The effects of the oxygen plasma power (100, 200, and 400 W) on the surface structure, chemical composition, and hydrophilicity of the zirconia and the strength of the bonding between zirconia and composite resin were investigated. As a result, after different plasma power treatments, the surface structure and phase composition of zirconia were not different from those of zirconia without treatment. However, the oxygen plasma treatment not only reduced carbon adsorption but also greatly increased the hydrophilicity of the zirconia surface. More importantly, the strength of the bonding between the plasma-treated zirconia and composite resin was significantly higher than that in the corresponding control group without plasma treatment. Regardless of whether the zirconia was pristine or sandblasted, the higher the plasma power, the greater the bond strength obtained. The conclusion is that the oxygen plasma treatment of zirconia can effectively improve the strength of the bonding between the zirconia and composite resin without damaging the microstructure and phase composition of the zirconia.

Laser-Milled Microslits Improve the Bonding Strength of Acrylic Resin to Zirconia Ceramics

Heightened aesthetic considerations in modern dentistry have generated increased interest in metal-free “zirconia-supported dentures.” The lifespan of the denture is largely determined by the strength of adhesion between zirconia and the acrylic resin. Thus, the effect on shear bond strength (SBS) was investigated by using an acrylic resin on two types of zirconia ceramics with differently sized microslits. Micromechanical reticular retention was created on the zirconia surface as the novel treatment (microslits (MS)), and air-abrasion was used as the control (CON). All samples were primed prior to acrylic resin polymerization. After the resin was cured, the SBS was tested. The obtained data were analyzed by using multivariate analysis of variance(α = 0.05). After the SBS test, the interface failure modes were observed by scanning electron microscopy. The MS exhibited significantly higher bond strength after thermal cycles (p < 0.05) than the CON. Nevertheless, statistically comparisons resulted in no significant effect of the differently sized microslits on SBS (p > 0.05). Additionally, MS (before thermal cycles: 34.8 ± 3.6 to 35.7 ± 4.0 MPa; after thermal cycles: 26.9 ± 3.1 to 32.6 ± 3.3 MPa) demonstrated greater SBS and bonding durability than that of CON (before thermal cycles: 17.3 ± 4.7 to 17.9 ± 5.8 MPa; after thermal cycles: 1.0 ± 0.3 to 1.7 ± 1.1 MPa), confirming that the micromechanical retention with laser-milled microslits was effective at enhancing the bonding strength and durability of the acrylic resin and zirconia. Polycrystalline zirconia-based ceramics are a newly accessible material for improving removable prosthodontic treatment, as the bond strength with acrylic resin can be greatly enhanced by laser milling.

Does the bond strength of highly translucent zirconia show a different dependence on the airborne-particle abrasion parameters in comparison to conventional zirconia?

PURPOSE

To compare the effects of airborne-particle abrasion protocols on the surface morphology, the phase transformation and the resin bond strength of highly translucent zirconia (M) and conventional zirconia (Z).

METHODS

Thirteen groups (N = 12) of Z and M specimens were prepared. Except for the control group, the specimens were sandblasted with conditions involving different grit sizes (50 μm or 110 μm), treatment times (10 s or 20 s) and pressures (0.1 MPa, 0.3 MPa or 0.6 MPa). The surface morphology was analyzed using scanning electron microscope (SEM) and the phase analysis was conducted with X-ray diffraction (XRD). The Ra and the shear bond strength (SBS) were measured and statistically analyzed, and the failure mode was determined by optical microscope.

RESULTS

The surface morphologies were strongly dependent on treatment conditions. Larger particle size and higher pressure resulted in higher Ra for both materials. Longer blasting time resulted in higher Ra for Z but not M. Overall, the SBS increased with increasing Ra; the highest average SBS was achieved by M and exceeded 18 MPa. The monoclinic transformation was not found in any treatment for M, but was found in Z.

CONCLUSIONS

Z and M showed different dependence on the airborne-particle abrasion parameters in terms of Ra, SBS and phase transformation. The conditions for maximizing SBS included a 110 μm particle size and 20 s treatment for both, with pressures of 0.3 MPa and 0.6 MPa for the M and Z, respectively.

Surface Treatments of Zirconia to Enhance Bonding Durability

This article reviewed the surface treatments used most often to improve adhesion between zirconia and adhesive cements, focusing on their capacity to provide long-term bonding. Traditional and new treatments for zirconia bonding were searched. Some new treatments were discussed along with topographical views of the modified zirconia. New methods, such as selective infiltration etching and the low-fusing glassy porcelain application are promising, but more research is needed.

Effect of various surface preparations on bond strength of a gingiva-colored indirect composite to zirconia framework for implant-supported prostheses

To evaluate the effects of various surface preparations on shear bond strength of a gingiva-colored indirect composite material and zirconia framework. Zirconia disks were prepared with one of nine surface treatments: hydrofluoric acid etching (HF), heating at 1,000°C for 10 min (HT), wet-grinding with 600- and 1500-grit SiC paper (SiC 600 and 1500), alumina-blasting at 0.1, 0.2, 0.4 and 0.6 MPa (AB 0.1, 0.2, 0.4, and 0.6), and no treatment (NT). An indirect composite material was bonded to zirconia. Shear bond strengths were measured. Bond strength was significantly higher in AB 0.2, 0.4, and 0.6 groups than in other groups at 0 and 20,000 thermocycles. Post-thermocycling bond strength was lower in NT, HF, and HT groups than in other groups. Alumina-blasting with 0.2 MPa or higher yielded sufficient durable bond strength between gingiva-colored indirect composite and zirconia frameworks. Hydrofluoric acid etching and heat treatment did not achieve durable bond strengths.