Multi-objective optimization of the cavitation generation unit structure of an advanced rotational hydrodynamic cavitation reactor

Synergistic effect of high-efficiency shear and hydraulic cavitation to efficiently clean oily sludge at room temperature: process optimization and mechanism

Oily sludge contains a variety of toxic and harmful substances, which not only seriously pollutes the environment, but also is difficult to deal with. In this study, a new multi-layer stirring rotor was designed for cleaning oily sludge by high-speed stirring (HSS). The study determines the optimal conditions for cleaning oily sludge through single-factor experiments. The results showed that the stirring speed of 6000 r/min, the cleaning time of 15 min, the amount of sodium silicate of 5 %, and the solid to liquid ratio of 1:7 g/mL were the optimal conditions for cleaning oily sludge by the HSS method. It can reduce the residual oil rate from 13.81 % to 0.74 % with the oil removal rate of 94.64 %. Additionally, the effect of HSS process on oil removal in oily sludge was verified by scanning electron microscope, fourier transform infrared spectroscopy, and four-component analysis. Ultimately, the mechanism of oily sludge cleaning was analyzed by simulation. The simulation results indicated that the rotor generated strong shear force and released heat in the process of HSS cleaning, which not only broke the sludge, but also facilitated the reduction of slurry viscosity. Furthermore, hydraulic cavitation occurred within the rotor due to pressure changes. The combined effects of these phenomena synergistically enhanced the elution of petroleum hydrocarbons. This study significantly improved the cleaning effect, and the treated sludge met the discharge standard. This work is of great significance for the future management of oily sludge and the sustainable development of petrochemical industry.

Effect of protrusion structure on the performance of an advanced hydrodynamic cavitation reactor: An entropy-based analysis

Hydrodynamic cavitation (HC) has emerged as a promising technique for process intensification. Recently developed advanced rotational hydrodynamic cavitation reactors (ARHCRs) have attracted significant attention from both academia and industry due to their notable economic advantages, high processing capacity, and continuous operation in specific applications. However, existing evaluation and optimization criteria for these reactors primarily rely on external parameters, often overlooking the complex micro-scale properties and energy dissipation of internal flow within the cavitation generation unit (CGU) of ARHCRs. To address this, a "simplified flow field" computational flow dynamics (CFD) approach combined with entropy production theory was employed to assess the impact of protrusion installation upstream of the CGU on ARHCR performance. The cavitation volume and total entropy generation were analyzed for protrusions of various shapes, circumferential offset angles (γ), radial positions (r), and side lengths (s). The findings revealed that energy dissipation in ARHCRs is predominantly localized in regions of flow separation and vortex formation within the CGU. Furthermore, an evaluation of multiple design factors identified that a triangular protrusion with a γ of 3.75°, r of 122.5 mm, and s of 1 mm achieved optimal performance. Comparative analysis of the flow field and vortex structures between the triangular protrusion and the baseline model demonstrated that the protrusion modifies downstream vortex dynamics, stabilizes the clearance flow field, and reduces entropy production. Additionally, these flow field modifications expand the low-pressure region, thereby enhancing cavitation performance. In this study, the employed entropy production theory identified the spatial distribution of energy loss and the dominant energy dissipation pathways within the ARHCR, thereby revealing the underlying energy loss mechanism associated with vortex formation and flow separation. These insights contribute to a deeper understanding of energy efficiency in ARHCRs and offer a foundation for optimizing reactor design to minimize energy consumption and enhance process intensification.

Numerical investigation of three-dimensional effects of hydrodynamic cavitation in a Venturi tube

Hydrodynamic Cavitation (HC) is a highly turbulent, unsteady, multi-phase flow that has been useful in many processing applications like wastewater treatment and process intensification and hence needs to be studied in detail. The aim of this study is to investigate the mechanisms driving HC inside a Venturi tube using numerical simulations. The numerical simulations are conducted in the form of both two-dimensional (2D) and three-dimensional (3D) simulations using the Detached Eddy Simulation (DES) model database to simulate the cavitation-turbulence interplay, and the results are validated against high-fidelity experimental data. Initial 2D calculation results show that though URANS models are able to show unsteady cavitation, they are unable to reproduce the correct cavity morphology while the DES models reproduce the cavity morphology accurately. After extending to 3D simulations and the resulting vorticity budget analysis highlight the cavitation-vortex interactions and show the domination of velocity gradients and the growth and shrinking of the fluid element terms over the baroclinic torque for vortex production. Finally, localized scale comparisons are conducted to evaluate the model's ability to simulate the cavitation-turbulence interaction. It is observed that the 3D DES simulations are able to predict accurately the cavitation-turbulence interaction on a localized scale for turbulence properties like Reynolds shear stress and Turbulent Kinetic Energy (TKE), emphasizing the 3D effects of turbulence and their influence on the cavitating flow. However, significant discrepancies continue to exist between the numerical simulations and experiments, near the throat where the numerical simulations predict a thinner cavity. Therefore, this study offers new insights on simulating HC and highlights the bottleneck between turbulence model development and accurate simulations of HC to provide a reference for improving modeling accuracy.

Investigations on cavitation flow and vorticity transport in a jet pump cavitation reactor with variable area ratios

Hydrodynamic cavitation (HC) has emerged as a promising technology for water disinfection. Interestingly, when subjected to specific cavitation pressures, jet pump cavitation reactors (JPCRs) exhibit effective water treatment capabilities. This study investigated the cavitation flow and vorticty transport in a JPCR with various area ratios by utilizing computational fluid dynamics. The results reveal that cavitation is more likely to occur within the JPCR as the area ratio becomes smaller. While as the area ratio decreases, the limit flow ratio also decreases, leading to a reduced operational range for the JPCR. During the cavitation inception stage, only a few bubbles with limited travel distances are generated at the throat inlet. A stable cavitation layer developed between the throat and downstream wall during the limited cavitation stage. In this phase, the primary flow carried the bubbles towards the outlet. In addition, it was found that the vortex stretching, compression expansion, and baroclinic torque terms primarily influence the vorticity transport equation in this context. This work may provide a reference value to the design of JPCRs for water treatment.

Numerical simulation of cavitation-vortex interaction mechanism in an advanced rotational hydrodynamic cavitation reactor

Hydrodynamic cavitation (HC), a promising technology for enhancing processes, has shown distinct effectiveness and versatility in various chemical and environmental applications. The recently developed advanced rotational hydrodynamic cavitation reactors (ARHCRs), employing cavitation generation units (CGUs) to induce cavitation, have demonstrated greater suitability for industrial-scale applications than conventional devices. However, the intricate interplay between vortex and cavitation, along with its spatial-temporal evolution in the complex flow field of ARHCRs, remains inadequately elucidated. This study investigated the interaction mechanism between cavitation and vortex in a representative interaction-type ARHCR for the first time using the "simplified flow field strategy" and the Q-criterion. The findings reveal that the flow instability caused by CGUs leads to intricate helical and vortex flows, subsequently giving rise to both sheet and vortex cavitation. Subsequently, utilizing the Q-criterion, the vortex structures are identified to be concentrated inside and at CGU edges with evolution process of mergence and separation. These vortex structures directly influence the shape and dimensions of cavities, establishing a complex interaction with cavitation. Lastly, the vorticity transport equation analysis uncovered that the stretching and dilatation terms dominate the vorticity transport process. Simultaneously, the baroclinic term focuses on the vapor-liquid interface, characterized by significant alterations in density and pressure gradients. These findings contribute to a better comprehension of the cavitation-vortex interaction in ARHCRs.

LES investigation of the wavy leading edge effect on cavitation noise

This paper investigates the noise reduction performance of biomimetic hydrofoils with wavy leading edge and the corresponding mechanisms. We employ Large Eddy Simulation (LES) approach and permeable Ffowcs Williams-Hawkings (PFW-H) method to predict cavitation noise around the baseline and biomimetic hydrofoils. The results show that the wavy leading edge can effectively reduce the high-frequency noise, but has little effect on the low-frequency noise. Further analyses and discussions deal with the noise reduction mechanisms. The main source for the low-frequency noise is the cavity volume acceleration, while the wavy leading edge has little effect on it. The high-frequency noise sources, related to the surface pressure fluctuations and the turbulence characteristics, are significantly suppressed by the wavy leading edge, thus decreasing the high-frequency noise intensity. Our investigation indicates that the wavy leading edge has great prospects for cavitation noise reduction technique.

Numerical investigation of effect of geometric parameters on performance of rotational hydrodynamic cavitation reactor

The objective of this paper is to discuss the influence of geometric parameters on the performance of the rotational hydrodynamic cavitation reactor (RHCR) using numerical method. The novel RHCR is implemented by modifying a centrifugal impeller into a new one using the annular slit constriction (ASC) with circumferentially distributed blind holes. The cavitation intensity and cavitation generation rate are selected to evaluate the cavitation performance, the head is used to assess conveying performance, and the entropy generation theory is used to evaluate the energy loss in the impeller. The effect of the axial width, radial length and radial position of the ASC on the cavitating flow of the RHCR is investigated by CFD method. The results indicate that three patterns of cavitation are induced in the RHCR, including separation cavitation, vortex cavitation and shear cavitation. The axial width, radial length and radial position of the ASC are the important geometric parameter that affect the performance of the RHCR. A small width is superior to a large width in terms of cavitation performance, although the conveying performance suffers as a result. The energy loss in the impeller initially increases and then decreases as the width decreases. Both a reduction in radial length and radial position leads to higher cavitation and conveying capacity, accompanying slight increase in energy loss. Compared to the original model, the RHCR with an axial width of 3 mm, a radial length of 17 mm, and a radial position of 0.541 achieves the highest performance.

Comparison between hydrodynamic and ultrasound cavitation on the inactivation of lipoxygenase and physicochemical properties of soy milk

The effects of hydrodynamic cavitation (HC) and ultrasound cavitation (UC) on the lipoxygenase activity and physicochemical properties of soy milk were evaluated. The results revealed that both ultrasound cavitation and hydrodynamic cavitation significantly inactivated the lipoxygenase activity. After the exposure to ultrasound cavitation at 522.5 W/L and 70 °C for 12 min, the lipoxygenase activity was inactivated by 96.47 %. Meanwhile, HC treatment with the cavitation number of 0.0133 for 240 min led to the loss of 79.31 % of lipoxygenase activity. An artificial neural network was used to model and visualize the effects of different parameters after ultrasound cavitation treatment on the inactivation efficiency of soy milk. Turbiscan test results showed that hydrodynamic and ultrasound cavitation decreased the instability index and particle size of soy milk. Moreover, the total free amino acid content was significantly increased after hydrodynamic and ultrasound cavitation treatment. Gas chromatography-mass spectrometry showed that the total content of beany flavor compounds decreased after acoustic cavitation and HC treatment. Acoustic cavitation and HC affected the tertiary and secondary structure of soy milk, which was related to the inactivation of lipoxygenase. We aim to explore a potential and effective way of the application in soy milk processing by comparing the ultrasound equipped with heat treatment and hydrodymic cavitation.

Effect of the arrangement of cavitation generation unit on the performance of an advanced rotational hydrodynamic cavitation reactor

Hydrodynamic cavitation (HC) is widely considered a promising process intensification technology. The novel advanced rotational hydrodynamic cavitation reactors (ARHCRs), with considerably higher performance compared with traditional devices, have gained increasing attention of academic and industrial communities. The cavitation generation unit (CGU), located on the rotor and/or stator of an ARHCR, is utilized to generate cavitation and consequently, its geometrical structure is vital for the performance. The present work studied, for the first time, the effect of the arrangement of CGU on the performance of a representative ARHCR by employing computational fluid dynamics based on the "simplified flow field" strategy. The effect of CGU arrangement, which was neglected in the past, was evaluated: radial offset distance (c), intersection angle (ω), number of rows (N), circumferential offset angle (γ), and radial spacing (r). The results indicate that the CGU, with an arrangement of a low ω and moderate c, N, γ, and r, performed the highest cavitation efficiency. The corresponding reasons were analyzed by combining the flow field and cavitation pattern. Moreover, the results also exposed a weakness of the "simplified flow field" strategy which may induce the unfavorable "sidewall effect" and cause false high-pressure region. The findings of this work may provide a reference value to the design of ARHCRs.

Hybrid hydrodynamic cavitation (HC) technique for the treatment and disinfection of lake water

Water reclamation from lakes needs to be accomplished efficiently and affordably to ensure the availability of clean, disinfected water for society. Previous treatment techniques, such as coagulation, adsorption, photolysis, ultraviolet light, and ozonation, are not economically feasible on a large scale. This study investigated the effectiveness of standalone HC and hybrid HC + H₂O₂ treatment techniques for treating lake water. The effect of pH (3 to 9), inlet pressure (4 to 6 bar), and H₂O₂ loading (1 to 5 g/L) were examined. At pH = 3, inlet pressure of 5 bar and H₂O₂ loadings of 3 g/L, maximum COD and BOD removal were achieved·H₂O₂ was observed to significantly improve the performance of the HC when used as a chemical oxidant. In an optimal operating condition, a COD removal of 54.5 % and a BOD removal of 51.5 % using HC alone for 1 h is observed. HC combined with H₂O₂ removed 64 % of both COD and BOD. The hybrid HC + H₂O₂ treatment technique resulted in a nearly 100% removal of pathogens. The results of this study indicate that the HC-based technique is an effective method for removing contaminants and disinfection of the lake water.

Investigation of cavitation noise using Eulerian-Lagrangian multiscale modeling

We have employed the large eddy simulation (LES) approach to investigate the cavitation noise characteristics of an unsteady cavitating flow around a NACA66 (National Advisory Committee for Aeronautics) hydrofoil by employing an Eulerian-Lagrangian based multiscale cavitation model. A volume of fluid (VOF) method simulates the large cavity, whereas a Lagrangian discrete bubble model (DBM) tracks the small bubbles. Meanwhile, noise is determined using the Ffowcs Williams-Hawkings equation (FW-H). Eulerian-Lagrangian analysis has shown that, in comparison to VOF, it is more effective in revealing microscopic characteristics of unsteady cavitating flows, including microscale bubbles, that are unresolvable around the cloud cavity, and their impact on the flow field. It is also evident that its evolution of cavitation features on the hydrofoil is more consistent with the experimental observations. The frequency of the maximum sound pressure level corresponds to the frequency of the main cavity shedding for the noise characteristics. Using the Eulerian-Lagrangian method to predict the noise signal, results show that the cavitation noise, generated by discrete bubbles due to their collapse, is mainly composed of high-frequency signals. In addition, the frequency of cavitation noise induced by discrete microbubbles is around 10 kHz. A typical characteristic of cavitation noise, including two intense pulses during the collapsing of the cloud cavity, is described, as well as the mechanisms that underlie these phenomena. The findings of this work provide for a fundamental understanding of cavitation and serve as a valuable reference for the design and intensification of hydrodynamic cavitation reactors.

Hydrodynamic cavitation-assisted preparation of porous carbon from garlic peels for supercapacitors

Hydrodynamic cavitation (HC), which can effectively induce sonochemical effects, is widely considered a promising process intensification technology. In the present study, HC was successfully utilized to intensify the alkali activation of GPs for SCs, for the first time. Five BDCMs were synthesized following the method reported in the literature. For comparison, four more BDCMs with HC-treated, among which a sample was further doped with nitrogen during the HC treatment, were prepared. Then all the samples were compared from microscopical characteristics to electrochemical performance as SCs materials. The morphology study demonstrated that the HC treatment had created many defects and amorphous carbon structures on the GP-based BDCMs, with the highest SSA reaching 3272 m²/g (1:6-HCGP), which 32 folded that of the Raw carbon sample's. The HC treatment also intensified the N-doping process. XRD and XPS results manifested that the N content had been increased and consequently changed the electronic structure of the carbon atoms, leading to the increase of specific capacitance (1:6-HCGP+N-based SC, 227 F/g at 10 A/g). The cycle performance proved that the GP-based BDCMs have long-term stability, indicating that the HC-treated BDCMs were good choices for energy storage technologies. Compared with the ultrasound-assisted method, which may have a high energy density, the HC-assisted method enables high production and energy efficiency. This work is a first time attempt towards the industrial application of HC method in energy-related materials synthesis and encourages more in-depth studies in the future.

A Review on Rotary Generators of Hydrodynamic Cavitation for Wastewater Treatment and Enhancement of Anaerobic Digestion Process

The issue of ever-increasing amounts of waste activated sludge (WAS) produced from biological wastewater treatment plants (WWTPs) is pointed out. WAS can be effectively reduced in the anaerobic digestion (AD) process, where methanogens break down organic matter and simultaneously produce biogas in the absence of oxygen, mainly methane and CO2. Biomethane can then be effectively used in gas turbines to produce electricity and power a part of WWTPs. Hydrodynamic cavitation (HC) has been identified as a potential technique that can improve the AD process and enhance biogas yield. Rotary generators of hydrodynamic cavitation (RGHCs) that have gained considerable popularity due to their promising results and scalability are presented. Operation, their underlying mechanisms, parameters for performance evaluation, and their division based on geometry of cavitation generation units (CGUs) are presented. Their current use in the field of wastewater treatment is presented, with the focus on WAS pre/treatment. In addition, comparison of achieved results with RGHCs relevant to the enhancement of AD process is presented.

Towards food circular economy: hydrothermal treatment of mixed vegetable and fruit wastes to obtain fermentable sugars and bioactive compounds

Due to processing activity, fruits and vegetables generate notable amounts of wastes at the processing, retail, and consumption level. Following the European goals for reducing food wastes and achieving a circular economy of resources, these biowastes should be valorized. In this work, hydrothermal hydrolysis at different conditions (temperatures, times, waste/water ratio, pH values) were tested to treat for first time; biowastes composed of mixed overripe fruits or vegetables to maximize the extraction of fermentable sugars that can be used as substrates in bioprocesses. Experimental data were fitted by a model based on irreversible first-order reactions, and kinetic constants were obtained. When hydrolysis of fruit wastes was carried out at 135 °C and pH 5 during 40 min, more than 40 g of reducing sugars per 100 g of waste (dry weight) could be obtained (represents an extraction of 97% of total carbohydrates). Concentrations of inhibitor compounds (HMF, furfural, acetic acid) in the hydrolysates were very low and, as example, a fermentation to obtain bioethanol was successfully carried out with an efficiency above 95%. Additionally, the production by hydrothermal treatment of bioactive compounds was investigated and the best results obtained were 92% DPPH inhibition and 12 mg GAE/g (dry weight) for antioxidant activity and phenolic compounds, respectively. These values are similar or even higher than those reported in literature using specific parts of fruits and vegetables.

CFD-assisted modeling of the hydrodynamic cavitation reactors for wastewater treatment - A review

Hydrodynamic cavitation has been a promising method and technology in wastewater treatment, while the principles based on the design of cavitational reactors to optimize cavitation yield and performance remains lacking. Computational fluid dynamics (CFD), a supplementation of experimental optimization, has become an essential tool for this issue, owing to the merits of low investment and operating costs. Nevertheless, researchers with a non-engineering background or few CFD fundamentals used straightforward numerical strategies to treat cavitating flows, and this might result in many misinterpretations and consequently poor computations. This review paper presents the rationale behind hydrodynamic cavitation and application of cavitation modeling specific to the reactors in wastewater treatment. In particular, the mathematical models of multiphase flow simulation, including turbulence closures and cavitation models, are comprehensively described, whilst the advantages and shortcomings of each model are also identified and discussed. Examples and methods of the coupling of CFD technology, with experimental observations to investigate into the hydrodynamic behavior of cavitating devices that feature linear and swirling flows, are also critically summarized. Modeling issues, which remain unaddressed, i.e., the implementation strategies of numerical models, and the definition of cavitation numbers are identified and discussed. Finally, the advantages of CFD modeling are discussed and the future of CFD applications in this research area is also outlined. It is expected that the present paper would provide decision-making support for CFD beginners to efficiently perform CFD modeling and promote the advancement of cavitation simulation of reactors in the field of wastewater treatment.

Degradation of pefloxacin by hybrid hydrodynamic cavitation with H2O2 and O3

The degradation of toxic chemicals, antibiotics and other residues in organic wastewater has attracted much attention. Among various degradation technologies, hydrodynamic cavitation (HC) reactors have the advantage of being simple to operate. Through the combination of HC and other oxidants, the removal efficiency and energy efficiency of organic matter can be greatly improved, and the consumption of chemicals and the processing costs can be reduced. In this work, HC technology combined with oxidants was used to degrade pefloxacin (PEF), and the effect of different operating conditions on PEF degradation was investigated. The results indicated that the removal efficiency of PEF treated with HC alone was 84.9% under the optimal HC conditions of pH 3.3 and 120 min, which is much higher than that (35.5%) of pH 5.3. When co-treating the PEF solution with HC and H₂O₂ at 0.3 MPa and pH 5.3, the optimal molar ratio of PEF to H₂O₂ was 1:5, the highest PEF removal efficiency was 69.7%, and the synergy index (SI) was 4.4. When combining HC with O₃, the PEF removal efficiency gradually elevated with increasing ozone addition. When the addition amount of ozone was 0.675 g/h, the removal efficiency of PEF was the highest, which was 91.5% after treatment of 20 min. The intermediate products in the reaction process were analyzed based on UV-Vis spectroscopy and LC-MS, and the mechanism and reaction pathways of PEF were proposed.

Influence of Fluid Food Viscosity on Internal Flow Characteristics of Conveying Pump

A fluid food conveying pump is used to convey edible or nutritional fluids and semi-fluids (containing suspended soft and hard particles and with different viscosities), such as water, glycerin, yogurt, and juice concentrate. Since different fluid food have different viscosities, the internal flow characteristics and conveying performance of food conveying pump are greatly affected by viscosity. To obtain the influence law of fluid food viscosity on the internal flow characteristics of the pump, the internal flow characteristics of food conveying pump when conveying food of 4 different viscosities (water, glycerin, 67.2 °Bx wild jujube juice, and 71.0 °Bx haw juice) were compared and observed in this study. The results showed that, with the increase in food viscosity, the overall flow loss in the pump, the entropy generation, and the proportion of total entropy generation in the pump chamber increase, but the conveying performance of the food conveying pump gets worse; however, the pressure pulsation intensity caused by static and dynamic interferences decreases with the increase in viscosity.

Metal-Organic Frameworks-Based Sensors for the Detection of Toxins in Food: A Critical Mini-Review on the Applications and Mechanisms

Using scientific technologies to detect toxins in food is significant to prevent food safety problems and protect people’s health. Recently, the rise of sensors has made rapid, efficient, and safe detection of food toxins possible. One of the key factors impacting the sensor’s performance is the nanomaterials employed. Metal-organic frameworks (MOFs), with high specific surface area, tunable composition, porous structure, and flexible properties, have aroused the interest of researchers. The applications of MOFs in detecting food toxins have seen remarkable success in the past few years. In this critical mini-review, the impact of various synthesis methods on MOFs’ properties is first presented. Then, the applications and mechanisms of MOFs-based sensors in detecting various toxins are summarized and analyzed. Finally, future perspectives, potential opportunities, and challenges in this field are discussed.

Photolysis for the Removal and Transformation of Pesticide Residues During Food Processing: A State-of-the-Art Minireview

Pesticide residues are of great significant issue that exerted adverse effects on humans. There is a need for effective and non-toxic decontamination of pesticide residues during food processing. In this minireview, the recent advances in the degradation of pesticide residues by photolysis have been firstly described during food processing. The mechanisms of pesticide residues destruction by photolysis were discussed accordingly. Finally, applications of photolysis in the degradation of pesticide residues from beverages, fresh produce, and food rinse waste were also summarized.

Research Status and Prospect for Vibration, Noise and Temperature Rise-Based Effect of Food Transport Pumps on the Characteristics of Liquid Foods

In the field of food processing, the processing of liquid foods has always played an important role. Liquid foods have high requirements for the processing environment and equipment. As the core equipment in liquid foods processing, food transport pumps are widely used in liquid foods production, processing and transportation. Most liquid foods are non-Newtonian and vulnerable to vibration, noise, and temperature rise produced by rotary motions of food transport pumps in operation, which can finally affect foods safety. Therefore, this review summarizes the impact of mechanical vibration, noise, and temperature rise on liquid food products, with the aim of ensuring food safety while designing a cleaner, safer and more reliable food transport pumps in the future.

Combined suppression effects on hydrodynamic cavitation performance in Venturi-type reactor for process intensification

Hydrodynamic cavitation is an emerging intensification technology in water treatment or chemical processing, and Venturi-type cavitation reactors exhibit advantages for industrial-scale production. The effects of temperature on hydrodynamic cavitating flows are investigated to find the optimum reaction conditions enhancing cavitating treatment intensity. Results show that the cavitation performance, including the cavitation intensity and cavitation unsteady behavior, is influenced by (1) cavitation number σ (the pressure difference affecting the vaporization process), (2) Reynolds number Re (the inertial/viscous ratio affecting the bubble size and liquid-vapor interface area), and (3) thermodynamic parameter Σ (the thermal effect affecting the temperature drop). With increasing temperature, the cavitation length first increases and then decreases, with a cavitation intensity peak at the transition temperature of 58 °C. With the growth of cavitation extent, the cavity-shedding regimes tend to transition from the attached sheet cavity to the periodic cloud cavity, and the vapor volume fluctuating frequency decreases accordingly. A combined suppression parameter (CSP) is provided to predict that, with increasing CSP value, the cavitation intensity can be decreased. Recommendations are given that working under the low-CSP range (55-60 °C) could enhance the intensification of the cavitation process.

Cavitation characteristics analysis of a novel rotor-radial groove hydrodynamic cavitation reactor

Hydrodynamic cavitation was widely used in sterilization, emulsion preparation and other industrial fields. Cavitation intensity is the key performance index of hydrodynamic cavitation reactor. In this study, a novel rotor-radial groove (RRG) hydrodynamic cavitation reactor was proposed with good cavitation intensity and energy utilization. The cavitation performances of RRG hydrodynamic cavitation reactor was analyzed by utilizing computational fluid dynamics method. The cavitation intensity and the cavitation energy efficiency were used as evaluation indicators for RRG hydrodynamic cavitation reactor with different internal structures. The amount of generated cavitation for various shapes of the CGU, interaction distances and rotor speed were analyzed. The evolution cycle of cavitation morphology is periodicity (0.46 ms) in the CGU of RRG hydrodynamic cavitation reactor. The main cavitation regions of CGU were the outflow and inflow separation zones. The cavitation performance of rectangular-shaped CGU was better than the cylindrical-shaped CGU. In addition, the cavitation performance could be improved more effectively by increasing the rotor speed and decreasing the interaction distance. The research results could provide theoretical support for the research of cavitation mechanism of cavitation equipment.

Influence of Material Microstructure on Machining Characteristics of OFHC Copper C102 in Orthogonal Micro-Turning

Micro-cutting is different from conventional cutting in its mechanics. The workpiece material is not considered to be homogeneous in the micro-cutting process. As a result, it is critical to comprehend how microstructure affects surface integrity, cutting forces, and chip formation. In this paper, we experimented with micro-turning on oxygen-free high-conductivity (OFHC) copper with different microstructures after annealing. Feed rate parameters were smaller than, larger than, and equal to the grain size, respectively. Experimental results show that when the feed rates are equivalent to the grain size, the surface roughness of the machined surface is low and the width of the flake structure on the free surface of chips is minimal, and the explanations for these occurrences are connected to dislocation slip.

Rapid Degradation of Chlortetracycline Using Hydrodynamic Cavitation with Hydrogen Peroxide

Chlortetracycline (CTC), which has been frequently detected in surface water, is generated primarily by the discharge of high-concentration CTC wastewater from pharmaceutical and livestock plants. The development of effective CTC degradation technology is critical. In this study, the extent of CTC degradation at 80 mg/L was investigated by combining hydrodynamic cavitation (HC) and hydrogen peroxide (H₂O₂). The results indicate degradation ratios of 88.7% and 93.8% at 5 and 30 min, respectively. Furthermore, the possible mechanisms of CTC degradation were determined via HPLC-MS. The CTC degradation pathways include ring openings, C–N bond cleavage, demethylation, dehydroxylation, and desaturation in the sole system of HC, and a series of additional reactions, such as glycine conjugation and the cleavage of C–C double bonds, occurs in the binary system of HC + H₂O₂. Nevertheless, the treated water poses ecological risks and cannot be directly discharged into the environment. Therefore, HC + H₂O₂ treatment may be a rapid and effective primary method for the degradation of high-concentration CTC in pharmaceutical factories.

Hydrodynamic Cavitation: A Novel Non-Thermal Liquid Food Processing Technology

Hydrodynamic cavitation (HC), as a novel non-thermal processing technology, has recently shown unique effects on the properties of various liquid foods. The extreme conditions of pressure at ~500 bar, local hotspots with ~5,000 K, and oxidation created by HC can help obtain characteristic products with high quality and special taste. Moreover, compared with other emerging non-thermal approaches, the feature of the HC phenomenon and its generation mechanism helps determine that HC is more suitable for industrial-scale processing. This mini-review summarizes the current knowledge of the recent advances in HC-based liquid food processing. The principle of HC is briefly introduced. The effectiveness of HC on the various physical (e.g., particle size, viscosity, temperature, and stability), chemical (nutrition loss), and biological characteristics (microorganism inactivation) of various liquid foods are evaluated. Finally, several recommendations for future research on the HC technique are provided.

Recent advances in hydrodynamic cavitation-based pretreatments of lignocellulosic biomass for valorization

Recently, the hydrodynamic cavitation (HC)-based pretreatment has shown high effectiveness in laboratories and even in industrial productions for conversion of lignocellulosic biomass (LCB) into value-added products. The pretreatment capability derives from the extraordinary conditions of pressures at ∼500 bar, local hotspots with ∼5000 K, and oxidation (hydroxyl radicals) created by HC at room conditions. To promote this emerging technology, the present review summarizes the recent advances in the HC-based pretreatment of LCB. The principle of HC including the sonochemical effect and hydrodynamic cavitation reactor is introduced. The effectiveness of HC on the delignification of LCB as well as subsequent fermentation, paper production, and other applications is evaluated. Several key operational factors (i.e., reaction environment, duration, and feedstock characteristics) in HC pretreatments are discussed. The enhancement mechanism of HC including physical and chemical effects is analyzed. Finally, the perspectives on future research on the HC-based pretreatment technology are highlighted.

Hydrodynamic cavitation for lignocellulosic biomass pretreatment: a review of recent developments and future perspectives

The hydrodynamic cavitation comes out as a promising route to lignocellulosic biomass pretreatment releasing huge amounts of energy and inducing physical and chemical transformations, which favor lignin-carbohydrate matrix disruption. The hydrodynamic cavitation process combined with other pretreatment processes has shown an attractive alternative with high pretreatment efficiency, low energy consumption, and easy setup for large-scale applications compared to conventional pretreatment methods. This present review includes an overview of this promising technology and a detailed discussion on the process of parameters that affect the phenomena and future perspectives of development of this area.