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Tarba CI, Cristache MA, Baciu IM, Cristache CM, Burlacu Vatamanu OE, Oancea L. Advancements in Digital Workflows for 3D-Printed Maxillofacial Soft Prostheses: Exploring Design and Materials in Direct Additive Manufacturing: A Scoping Review. APPLIED SCIENCES 2025; 15:1701. [DOI: 10.3390/app15041701] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 05/10/2025]
Abstract
The treatment of maxillofacial defects presents significant challenges due to the complexity of facial anatomy and the diversity of affected tissues. Traditional workflows are labor-intensive, costly, and limited in customization. Recent advancements in fully digital workflows and direct 3D printing technologies offer new possibilities for improving the fit, aesthetics, and efficiency of prosthetic manufacturing. This scoping review aims to evaluate the current state of direct 3D printing for maxillofacial soft prostheses, assess material properties and biocompatibility, and identify challenges and future directions in this field. Methods: A comprehensive search of PubMed and Scopus databases, along with a manual search of relevant journals, was conducted to identify studies published up to December 2024. Articles focusing on direct 3D printing of maxillofacial soft prostheses were included, while studies involving traditional or mold-based workflows, ocular prostheses, and literature reviews were excluded. Data on materials, manufacturing techniques, and clinical outcomes were extracted and analyzed. Results: Out of 898 articles screened, 11 were included, 5 of which were in vivo studies (case reports). The additive manufacturing methods used in these case reports were Drop-on-Demand (DoD) silicone printing and PolyJet technology. Conclusions: Fully digital workflows and direct 3D printing technologies show promise for advancing maxillofacial prosthesis manufacturing. However, the absence of dedicated software, biocompatible materials, and medium- to long-term clinical evaluations highlight significant research gaps. Future research should focus on material development, workflow optimization, and clinical validation to enable widespread clinical adoption.
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Affiliation(s)
- Cristian Ioan Tarba
- Manufacturing Engineering Department, Faculty of Industrial Engineering and Robotics, National University of Science and Technology Politehnica Bucharest, 313 Splaiul Independentei, 060042 Bucharest, Romania
| | - Mircea Alexandru Cristache
- Department of Smart Biomaterials and Applications, Faculty of Medical Engineering, University of Science and Technology Politehnica Bucharest, 1-7 Gh Polizu Street, 011061 Bucharest, Romania
| | - Ioana Medeea Baciu
- Department of Smart Biomaterials and Applications, Faculty of Medical Engineering, University of Science and Technology Politehnica Bucharest, 1-7 Gh Polizu Street, 011061 Bucharest, Romania
| | - Corina Marilena Cristache
- Department of Dental Techniques, “Carol Davila” University of Medicine and Pharmacy, 8, Eroii Sanitari Blvd., 050474 Bucharest, Romania
| | - Oana Elena Burlacu Vatamanu
- Doctoral School, “Carol Davila” University of Medicine and Pharmacy, 37 Dionisie Lupu Street, 020021 Bucharest, Romania
| | - Luminita Oancea
- Department of Prosthetic Dentistry, Faculty of Dentistry, “Carol Davila” University of Medicine and Pharmacy, 19 Plevnei Ave., 010221 Bucharest, Romania
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Saini RS, Bavabeedu SS, Quadri SA, Gurumurthy V, Kanji MA, Okshah A, Binduhayyim RIH, Alarcón-Sánchez MA, Mosaddad SA, Heboyan A. Mapping the research landscape of nanoparticles and their use in denture base resins: a bibliometric analysis. DISCOVER NANO 2024; 19:95. [PMID: 38814562 PMCID: PMC11139848 DOI: 10.1186/s11671-024-04037-1] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 01/14/2024] [Accepted: 05/22/2024] [Indexed: 05/31/2024]
Abstract
BACKGROUND Nanoparticles are increasingly used in dentistry for various applications, including enhancing the mechanical properties of denture base resins. This study aimed to comprehensively review and analyze the research landscape of nanoparticles and their effect on the flexural strength of denture base resins to identify key research areas and trends and to highlight the importance of collaboration between authors and institutions. METHODS A Bibliometric Analysis was conducted using the Keywords "Nanoparticle*" AND "Denture*" OR "CAD/CAM." The literature search from the WOS database was restricted to the publication years 2011 to 2022. RESULTS Key findings encompass an increase in research publications but a decline in citations. Saudi Arabia, China, and Iraq led this research, with specific institutions excelling. Notable journals with high impact factors were identified. Authorship patterns show variations in citation impact. Additionally, keyword analysis revealed that current research trends offer insights into influential authors and their networks. CONCLUSIONS The analysis of nanoparticles and denture base resins reveals a dynamic and evolving landscape that emphasizes the importance of collaboration, staying current with research trends, and conducting high-quality research in this ever-evolving domain.
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Affiliation(s)
- Ravinder S Saini
- Department of Dental Technology, COAMS, King Khalid University, Abha, Saudi Arabia
| | - Shashit Shetty Bavabeedu
- Department of Restorative Dental Sciences, College of Dentistry, King Khalid University, Abha, Saudi Arabia
| | | | | | - Masroor Ahmed Kanji
- Department of Dental Technology, COAMS, King Khalid University, Abha, Saudi Arabia
| | - Abdulmajeed Okshah
- Department of Dental Technology, COAMS, King Khalid University, Abha, Saudi Arabia
| | | | - Mario Alberto Alarcón-Sánchez
- Faculty of Chemical-Biological Sciences, Autonomous University of Guerrero, Chilpancingo de los Bravo, Guerrero, Mexico
| | - Seyed Ali Mosaddad
- Department of Research Analytics, Saveetha Dental College and Hospitals, Saveetha Institute of Medical and Technical Sciences, Saveetha University, Chennai, India.
- Student Research Committee, School of Dentistry, Shiraz University of Medical Sciences, Qasr-e-Dasht Street, Shiraz, Iran.
| | - Artak Heboyan
- Department of Research Analytics, Saveetha Dental College and Hospitals, Saveetha Institute of Medical and Technical Sciences, Saveetha University, Chennai, India.
- Department of Prosthodontics, Faculty of Stomatology, Yerevan State Medical University after Mkhitar Heratsi, Str. Koryun 2, 0025, Yerevan, Armenia.
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Pacho MO, Deeney D, Johnson EA, Bravo BN, Patel K, Latta MA, Belshan MA, Gross SM. Characterization of Ag-Ion Releasing Zeolite Filled 3D Printed Resins. J Funct Biomater 2022; 14:jfb14010007. [PMID: 36662054 PMCID: PMC9861246 DOI: 10.3390/jfb14010007] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/11/2022] [Revised: 12/16/2022] [Accepted: 12/20/2022] [Indexed: 12/24/2022] Open
Abstract
There has been profound growth in the use of 3D printed materials in dentistry in general, including orthodontics. The opportunity to impart antimicrobial properties to 3D printed parts from existing resins requires the capability of forming a stable colloid incorporating antimicrobial fillers. The objective of this research was to characterize a colloid consisting of a 3D printable resin mixed with Ag-ion releasing zeolites and fumed silica to create 3D printed parts with antiviral properties. The final composite was tested for antiviral properties against SARS-CoV-2 and HIV-1. Antiviral activity was measured in terms of the half-life of SARS-CoV-2 and HIV-1 on the composite surface. The inclusion of the zeolite did not interfere with the kinetics measured on the surface of the ATR crystal. While the depth of cure, measured following ISO4049 guidelines, was reduced from 3.8 mm to 1.4 mm in 5 s, this greatly exceeded the resolution required for 3D printing. The colloid was stable for at least 6 months and the rheological behavior was dependent upon the fumed silica loading. The inclusion of zeolites and fumed silica significantly increased the flexural strength of the composite as measured by a 3 point bend test. The composite released approximately 2500 μg/L of silver ion per gram of composite as determined by potentiometry. There was a significant reduction of the average half-life of SARS-CoV-2 (1.9 fold) and HIV-1 (2.7 fold) on the surface of the composite. The inclusion of Ag-ion releasing zeolites into 3D-printable resin can result in stable colloids that generate composites with improved mechanical properties and antiviral properties.
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Affiliation(s)
- Marian O. Pacho
- Department of Oral Biology, School of Dentistry, Creighton University, Omaha, NE 68178, USA
| | - Dylan Deeney
- Department of Medical Microbiology and Immunology, Creighton University, Omaha, NE 68178, USA
| | - Emily A. Johnson
- Department of Oral Biology, School of Dentistry, Creighton University, Omaha, NE 68178, USA
| | - Bryanna N. Bravo
- Department of Chemistry, College of Arts and Sciences, Creighton University, Omaha, NE 68178, USA
| | - Kishen Patel
- Department of Chemistry, College of Arts and Sciences, Creighton University, Omaha, NE 68178, USA
| | - Mark A. Latta
- Department of Oral Biology, School of Dentistry, Creighton University, Omaha, NE 68178, USA
| | - Michael A. Belshan
- Department of Medical Microbiology and Immunology, Creighton University, Omaha, NE 68178, USA
| | - Stephen M. Gross
- Department of Oral Biology, School of Dentistry, Creighton University, Omaha, NE 68178, USA
- Department of Chemistry, College of Arts and Sciences, Creighton University, Omaha, NE 68178, USA
- Correspondence:
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Căprărescu S, Zgârian RG, Tihan GT, Purcar V, Eftimie Totu E, Modrogan C, Chiriac AL, Nicolae CA. Biopolymeric Membrane Enriched with Chitosan and Silver for Metallic Ions Removal. Polymers (Basel) 2020; 12:polym12081792. [PMID: 32785152 PMCID: PMC7464649 DOI: 10.3390/polym12081792] [Citation(s) in RCA: 25] [Impact Index Per Article: 5.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/10/2020] [Revised: 08/02/2020] [Accepted: 08/06/2020] [Indexed: 01/25/2023] Open
Abstract
The present paper synthesized, characterized, and evaluated the performance of the novel biopolymeric membrane enriched with cellulose acetate and chitosan (CHI)-silver (Ag) ions in order to remove iron ion from the synthetic wastewater using a new electrodialysis system. The prepared membranes were characterized by Fourier Transforms Infrared Spectroscopy-Attenuated Total Reflection (FTIR-ATR), Thermal Gravimetric Analysis (TGA) and Differential Thermal Analysis (DSC), contact angle measurements, microscopy studies, and electrochemical impedance spectroscopy (EIS). The electrodialysis experiments were performed at the different applied voltages (5, 10, and 15 V) for one hour, at room temperature. The treatment rate (TE) of iron ions, current efficiency (IE), and energy consumption (Wc) were calculated. FTIR-ATR spectra evidenced that incorporation of CHI-Ag ions into the polymer mixture led to a polymer-metal ion complex formation within the membrane. The TGA-DSC analysis for the obtained biopolymeric membranes showed excellent thermal stability (>350 °C). The contact angle measurements demonstrated the hydrophobic character of the polymeric membrane and a decrease of it by CHI-Ag adding. The EIS results indicated that the silver ions induced a higher ionic electrical conductivity. The highest value of the iron ions treatment rate (>60%) was obtained for the biopolymeric membrane with CHI-Ag ions at applied voltage of 15 V.
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Affiliation(s)
- Simona Căprărescu
- Department of Inorganic Chemistry, Physical Chemistry and Electrochemistry, Faculty of Applied Chemistry and Materials Science, University POLITEHNICA of Bucharest, Polizu Street No. 1-7, 011061 Bucharest, Romania;
| | - Roxana Gabriela Zgârian
- Department of General Chemistry, Faculty of Applied Chemistry and Materials Science, University POLITEHNICA of Bucharest, Polizu Street No. 1-7, 011061 Bucharest, Romania;
| | - Graţiela Teodora Tihan
- Department of General Chemistry, Faculty of Applied Chemistry and Materials Science, University POLITEHNICA of Bucharest, Polizu Street No. 1-7, 011061 Bucharest, Romania;
- Correspondence:
| | - Violeta Purcar
- The National Institute for Research & Development in Chemistry and Petrochemistry—ICECHIM, Splaiul Independentei No. 202, 060021 Bucharest, Romania; (V.P.); (A.-L.C.); (C.A.N.)
| | - Eugenia Eftimie Totu
- Analytical Chemistry and Environmental Engineering Department, Faculty of Applied Chemistry and Materials Science, University POLITEHNICA of Bucharest, Polizu Street No. 1-7, 011061 Bucharest, Romania; (E.E.T.); (C.M.)
| | - Cristina Modrogan
- Analytical Chemistry and Environmental Engineering Department, Faculty of Applied Chemistry and Materials Science, University POLITEHNICA of Bucharest, Polizu Street No. 1-7, 011061 Bucharest, Romania; (E.E.T.); (C.M.)
| | - Anita-Laura Chiriac
- The National Institute for Research & Development in Chemistry and Petrochemistry—ICECHIM, Splaiul Independentei No. 202, 060021 Bucharest, Romania; (V.P.); (A.-L.C.); (C.A.N.)
| | - Cristian Andi Nicolae
- The National Institute for Research & Development in Chemistry and Petrochemistry—ICECHIM, Splaiul Independentei No. 202, 060021 Bucharest, Romania; (V.P.); (A.-L.C.); (C.A.N.)
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Non-Resorbable Nanocomposite Membranes for Guided Bone Regeneration Based On Polysulfone-Quartz Fiber Grafted with Nano-TiO 2. NANOMATERIALS 2019; 9:nano9070985. [PMID: 31288413 PMCID: PMC6669488 DOI: 10.3390/nano9070985] [Citation(s) in RCA: 13] [Impact Index Per Article: 2.2] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 04/30/2019] [Revised: 06/29/2019] [Accepted: 07/01/2019] [Indexed: 12/11/2022]
Abstract
The polymer-inorganic nanoparticles composite membranes are the latest solutions for multiple physicochemical resistance and selectivity requirements of membrane processes. This paper presents the production of polysulfone-silica microfiber grafted with titanium dioxide nanoparticles (PSf-SiO2-TiO2) composite membranes. Silica microfiber of length 150-200 μm and diameter 12-15 μm were grafted with titanium dioxide nanoparticles, which aggregated as microspheres of 1-3 μm, applying the sol-gel method. The SiO2 microfibers grafted with nano-TiO2 were used to prepare 12% polysulfone-based nanocomposite membranes in N-methyl pyrrolidone through the inversion phase method by evaporation. The obtained nanocomposite membranes, PSf-SiO2-TiO2, have flux characteristics, retention, mechanical characteristics, and chemical oxidation resistance superior to both the polysulfone integral polymer membranes and the PSf-SiO2 composite membranes. The antimicrobial tests highlighted the inhibitory effect of the PSf-SiO2-TiO2 composite membranes on five Gram (-) microorganisms and did not allow the proliferation of Candida albicans strain, proving that they are suitable for usage in the oral environment. The designed membrane met the required characteristics for application as a functional barrier in guided bone regeneration.
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Behavior of PMMA Denture Base Materials Containing Titanium Dioxide Nanoparticles: A Literature Review. Int J Biomater 2019; 2019:6190610. [PMID: 30792739 PMCID: PMC6354146 DOI: 10.1155/2019/6190610] [Citation(s) in RCA: 43] [Impact Index Per Article: 7.2] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/14/2018] [Revised: 12/22/2018] [Accepted: 01/02/2019] [Indexed: 11/17/2022] Open
Abstract
Titanium dioxide nanoparticles (TiO2NP) have gained interest in the dental field because of their multiple uses in addition to their antimicrobial effect. One of the applications in dentistry involves the incorporation into poly methyl methacrylate (PMMA) resin. However, there is a lack of evidence on their effects on the behavior of the resulting nanocomposite. Therefore, the present review aims to screen literatures for data related to PMMA/TiO2 nanocomposite to figure out the properties of TiO2 nanoparticles, methods of addition, interaction with PMMA resin matrix, and finally the addition effects on the properties of introduced nanocomposite and evidence on its clinical performance. Regardless of the latest research progress of PMMA/TiO2 nanocomposite, the questionable properties of final nanocomposite and the lack of long-term clinical evidence addressing their performance restrict their wide clinical use. A conclusive connection between nanoparticle size or addition method and nanocomposite properties could not be established.
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