Highly Responsive PEG/Gold Nanoparticle Thin-Film Humidity Sensor via Inkjet Printing Technology

In this study, a highly responsive humidity sensor is developed by printing gold nanoparticles (GNPs) grafted with a hygroscopic polymer. These GNPs are inkjet-printed to form a uniform thin film over an interdigitated electrode with a controllable thickness by adjusting the printing parameters. The resistance of the printed GNP thin film decreases significantly upon exposure to water vapor and exhibits a semi-log relationship with relative humidity (RH). The sensor can detect RH variations from 1.8 to 95% with large resistance changes up to 4 orders of magnitude with no hysteresis and small temperature dependence. In addition, with a small thickness, the sensor can reach absorption equilibrium quickly with response and recovery times of ≤1.2 and ≤3 s, respectively. The fast response to humidity changes also allows the GNP thin-film sensor to distinguish signals from intermittent humidification/dehumidification cycles with a frequency up to 2.5 Hz. The printed sensors on flexible substrates show little sensitivity to bending deformation and can be embedded in a mask for human respiratory detection. In summary, this study demonstrates the feasibility of applying printing technology for the fabrication of thin-film humidity sensors, and the methodology developed can be further applied to fabricate many other types of nanoparticle-based sensor devices.

Facile and Green Synthesis of Graphene-Based Conductive Adhesives via Liquid Exfoliation Process

In this study, we report a facile and green process to synthesize high-quality and few-layer graphene (FLG) derived from graphite via a liquid exfoliation process. The corresponding characterizations of FLG, such as scanning electron microscopy (SEM), transmission electron microscope (TEM), atomic force microscopy (AFM) and Raman spectroscopy, were carried out. The results of SEM show that the lateral size of as-synthesized FLG is 1–5 μm. The results of TEM and AFM indicate more than 80% of graphene layers is <10 layers. The most surprising thing is that D/G ratio of graphite and FLG are 0.15 and 0.19, respectively. The result of the similar D/G ratio demonstrates that little structural defects were created via the liquid exfoliation process. Electronic conductivity tests and resistance of composite film, in terms of different contents of graphite/polyvinylidene difluoride (PVDF) and FLG/PVDF, were carried out. Dramatically, the FLG/PVDF composite demonstrates superior performance compared to the graphite/PVDF composite at the same ratio. In addition, the post-sintering process plays an important role in improving electronic conductivity by 85%. The composition-optimized FLG/PVDF thin film exhibits 81.9 S·cm⁻¹. These results indicate that the developed FLG/PVDF composite adhesives could be a potential candidate for conductive adhesive applications.

Fabrication of Strain Gauges via Contact Printing: A Simple Route to Healthcare Sensors Based on Cross-Linked Gold Nanoparticles

In this study, we developed a novel and efficient process for the fabrication of resistive strain gauges for healthcare-related applications. First, 1,9-nonanedithiol cross-linked gold nanoparticle (GNP) films were prepared via layer-by-layer (LbL) spin-coating and subsequently transferred onto flexible polyimide foil by contact printing. Four-point bending tests revealed linear response characteristics with gauge factors of ∼14 for 4 nm GNPs and ∼26 for 7 nm GNPs. This dependency of strain sensitivity is attributed to the perturbation of charge carrier tunneling between neighboring GNPs, which becomes more efficient with increasing particle size. Fatigue tests revealed that the strain-resistance performance remained nearly the same after 10.000 strain/relaxation cycles. We demonstrate that these sensors are well suited to monitor muscle movements. Furthermore, we fabricated all-printed strain sensors by directly transferring cross-linked GNP films onto soft PDMS sheets equipped with interdigitated electrodes. Due to the low elastic modulus of poly(dimethylsiloxane) (PDMS), these sensors are easily deformed and, therefore, they respond sensitively to faint forces. When taped onto the skin above the radial artery, they enable the well-resolved and robust recording of pulse waves with diagnostically relevant details.

Impedimetric analysis on the mass transfer properties of intact and competent E. coli cells

Competent Escherichia coli cells are commonly used in bacterial transformation owing to its high permeability for bioorganic macromolecules like plasmid DNA. However, the mass transfer property of competent E. coli cell has not fully investigated. In the present study, mass transfer coefficients of competent and intact E. coli cells in deionized water were evaluated by impedimetric analysis of the release of cytoplasmic compounds. Because competent cells have a higher permeability after chemical treatment, the lumped mass transfer coefficient of a competent cell was approximately 6.5 times larger than that of an intact cell at room temperature. Release of cytoplasmic components was accelerated at an elevated temperature of 42 °C, which is the heat shock temperature used during bacterial transformation. At this elevated temperature, assessed lumped mass transfer coefficients of intact and competent E. coli cells were 9.28 × 10^-4 min^-1 and 97.10 × 10^-4 min^-1, respectively. Significant increase in the mass transfer coefficient of the competent cell is caused by cytolysis of cells. The double layer capacitances were also assessed from the electrochemical spectra confirming the enhanced ion release from E. coli cells and rupture of the competent cell under prolonged exposure at the elevated temperature. Impedimetric detection of the ion release with analyses using an equivalent circuit model provides a method to evaluate mass transfer properties of biomolecules.

Healable and Foldable Carbon Nanotube/Wax Conductive Composite

In this study, a composite material with healable and foldable features is formulated to print conductive patterns on rough surfaces, such as paper, cloth, and three-dimensional (3D) printed objects. Carbon nanotubes (CNTs) are mixed with wax to formulate a solid composite for pen writing. The composite has a low percolation threshold of 2.5 wt % CNTs and can be written on various rough substrates, such as paper and cloth, to create conductive patterns for electronic conductors. Because of the strong infrared (IR) absorption of CNTs, the printed patterns can be selectively sintered by noncontact IR radiation efficiently to show great electrical conductivity. The electrical resistance of the written patterns on paper also show an insignificant increase after bending, folding, and crumpling. Furthermore, the conductive composite exhibits great healability after destructive damages. The conductivity of the damaged patterns after severe folding or knife cutting recovers to its original value with thermal or IR heating. Several examples, such as conductive tracks on paper, cloth, or 3D printed objects, are also demonstrated to show the potential of this healable conductive composite for electronic applications.

The Establishment of a Lung Colonization Assay for Circulating Tumor Cell Visualization in Lung Tissues

Metastasis is the major cause of cancer death. The role of circulating tumor cells (CTCs) in promoting cancer metastasis, in which lung colonization by CTCs critically contributes to early lung metastatic processes, has been vigorously investigated. As such, animal models are the only approach that captures the full systemic process of metastasis. Given that problems occur in previous experimental designs for examining the contributions of CTCs to blood vessel extravasation, we established an in vivo lung colonization assay in which a long-term-fluorescence cell-tracer, carboxyfluorescein succinimidyl ester (CFSE), was used to label suspended tumor cells and lung perfusion was performed to clear non-specifically trapped CTCs prior to lung removal, confocal imaging, and quantification. Polymeric fibronectin (polyFN) assembled on CTC surfaces has been found to mediate lung colonization in the final establishment of metastatic tumor tissues. Here, to specifically test the requirement of polyFN assembly on CTCs for lung colonization and extravasation, we performed short term lung colonization assays in which suspended Lewis lung carcinoma cells (LLCs) stably expressing FN-shRNA (shFN) or scramble-shRNA (shScr) and pre-labeled with 20 μM of CFSE were intravenously inoculated into C57BL/6 mice. We successfully demonstrated that the abilities of shFN LLC cells to colonize the mouse lungs were significantly diminished in comparison to shScr LLC cells. Therefore, this short-term methodology may be widely applied to specifically demonstrate the ability of CTCs within the circulation to colonize the lungs.

Welding Silver Nanowire Junctions for Transparent Conducting Films by a Rapid Electroplating Method

A simple electrochemical method is developed in this study to weld the contact points in silver nanowire (AgNW) thin films. The AgNW thin film is first fabricated by spray coating and then submerged in a silver plating solution. By applying electrical potential over the AgNW thin films, silver ions in the plating solution are reduced into silver nanoparticles preferentially over nanowires and solder the nanomesh structures. Due to the large current density between silver nanowires, nanoparticles generated in the electroplating reaction mainly appeared at the junction. The electroplated AgNW network not only shows better conductivity with a negligible loss of transmittance, but also exhibit much better mechanical strength in the bending test.

Highly Deformable Origami Paper Photodetector Arrays

Flexible electronics will form the basis of many next-generation technologies, such as wearable devices, biomedical sensors, the Internet of things, and more. However, most flexible devices can bear strains of less than 300% as a result of stretching. In this work, we demonstrate a simple and low-cost paper-based photodetector array featuring superior deformability using printable ZnO nanowires, carbon electrodes, and origami-based techniques. With a folded Miura structure, the paper photodetector array can be oriented in four different directions via tessellated parallelograms to provide the device with excellent omnidirectional light harvesting capabilities. Additionally, we demonstrate that the device can be repeatedly stretched (up to 1000% strain), bent (bending angle ±30°), and twisted (up to 360°) without degrading performance as a result of the paper folding technique, which enables the ZnO nanowire layers to remain rigid even as the device is deformed. The origami-based strategy described herein suggests avenues for the development of next-generation deformable optoelectronic applications.

Printed Combinatorial Sensors for Simultaneous Detection of Ascorbic Acid, Uric Acid, Dopamine, and Nitrite

In this study, an effective and simple direct printing method was developed to create sensing devices on screen-printed carbon electrodes (SPCEs) to detect multiple species simultaneously. Two sensing materials, graphene oxide nanoribbons (GONRs) and poly(3,4-ethylenedioxythiophene):polystyrene sulfonate (PEDOT:PSS), were printed on one SPCE for detection of multiple biochemical substances. Printed layers of the GONRs and PEDOT:PSS mixture (GONRs & PEDOT:PSS) on SPCE showed embedment of GONRs in the PEDOT:PSS layer and diminished the electrochemical activity of GONRs. In contrast, by printing the GONRs and PEDOT:PSS at separate locations (GONRs + PEDOT:PSS) on the same SPCE, the electrochemical activities of both GONRs and PEDOT:PSS can be preserved. Thus, without synthesizing new materials, the modified electrode is able to simultaneously detect ascorbic acid (AA), uric acid (UA), dopamine (DA), and nitrite (NO₂^-), with high anodic oxidation currents and well-separated voltammetric peaks, in differential pulse voltammetry measurements. The detection limits for the four analytes are 41 nM (AA), 30 nM (DA), 11 nM (UA), and 18 nM (NO₂^-), respectively. The electrode can either detect single species separately or simultaneously determine specific concentrations of the four species in aqueous mixtures, and this can be further extended for many other electrochemical sensing applications.

Effect of decomposition and organic residues on resistivity of copper films fabricated via low-temperature sintering of complex particle mixed dispersions

Mixtures of a copper complex and copper fine particles as copper-based metal-organic decomposition (MOD) dispersions have been demonstrated to be effective for low-temperature sintering of conductive copper film. However, the copper particle size effect on decomposition process of the dispersion during heating and the effect of organic residues on the resistivity have not been studied. In this study, the decomposition process of dispersions containing mixtures of a copper complex and copper particles with various sizes was studied. The effect of organic residues on the resistivity was also studied using thermogravimetric analysis. In addition, the choice of copper salts in the copper complex was also discussed. In this work, a low-resistivity sintered copper film (7 × 10⁻⁶ Ω·m) at a temperature as low as 100 °C was achieved without using any reductive gas.

Stability Analysis of Printed Liquid Elbows

In this study, a theoretical model was developed to analyze the stability of liquid elbow patterns and validated by experiments. An exemplar system of ethylene glycol continuously deposited on polyethylene terephthalate (PET) was used to study the effects of printing parameters on bulge formation near the elbow corners. In the elbow region, because of the capillary pressure differences, liquids flowed into the concave elbow corner and formed bulges easily after being printed. However, the bulge formation disappeared when the elbow angle is >90°. A simple model based on surface energy analysis was proposed to explain the bulging phenomenon and can successfully predict bulge sizes at steady state. A stability diagram was also calculated to map out the stable regimes. With the guidance of the stability diagram, stable elbow lines without any bulges can be printed with various angles by controlling the thickness of liquids. In summary, this stabilization strategy in this study is effective to maintain the fidelity of printed liquid patterns and provides useful guidelines for printed electronic applications.

Stabilization of the thermal decomposition process of self-reducible copper ion ink for direct printed conductive patterns

An alkylamine is added to stabilize the thermal decomposition process and to improve the surface morphology of printed patterns. The adhesion and mechanical stability of the copper thin films are also investigated.

Selective metallic coating of 3D-printed microstructures on flexible substrates

In this work, a simple method was developed to fabricate micron scale three-dimensional (3D) conductive objects on a flexible PDMS substrate.

Accelerated Sedimentation Velocity Assessment for Nanowires Stabilized in a Non-Newtonian Fluid

In this work, the long-term stability of titanium oxide nanowire suspensions was accessed by an accelerated sedimentation with centrifugal forces. Titanium oxide (TiO₂) nanoparticle (NP) and nanowire (NW) dispersions were prepared, and their sizes were carefully characterized. To replace the time-consuming visual observation, sedimentation velocities of the TiO₂ NP and NW suspensions were measured using an analytical centrifuge. For an aqueous TiO₂ NP suspension, the measured sedimentation velocities were linearly dependent on the relative centrifugal forces (RCF), as predicted by the classical Stokes law. A similar linear relationship was also found in the case of TiO₂ NW aqueous suspensions. However, NWs preferred to settle parallel to the centrifugal direction under high RCF because of the lower flow resistance along the long axis. Thus, the extrapolated sedimentation velocity under regular gravity can be overestimated. Finally, a stable TiO₂ NW suspension was formulated with a shear thinning fluid and showed great stability for weeks using visual observation. A theoretical analysis was deduced with rheological shear-thinning parameters to describe the nonlinear power-law dependence between the measured sedimentation velocities and RCF. The good agreement between the theoretical predictions and measurements suggested that the sedimentation velocity can be properly extrapolated to regular gravity. In summary, this accelerated assessment on a theoretical basis can yield quantitative information about long-term stability within a short time (a few hours) and can be further extended to other suspension systems.

Metal-Organic Framework Colloids: Disassembly and Deaggregation

We demonstrate a high-resolution method as an efficient tool to in situ characterize partially reversible assembly and aggregation of metal-organic framework (MOF) colloids. Based on the gas-phase electrophoresis, the primary size and the degree of aggregation of the MOF-525 crystals are tunable by pH adjustment and mobility selection. These findings allow for the further size control of MOF colloids and prove the capability of semiquantitative analysis for the MOF-based platforms in a variety of aqueous formulations (e.g., biomedical applications).

Designing a stronger interface through graded structures in amorphous/nanocrystalline ZrCu/Cu multilayered films

Many multilayered nano-structures appear to fail due to brittle matter along the interfaces. In order to toughen them, in this study, the microstructure and interface strength of multilayered thin films consisting of amorphous ZrCu and nanocrystalline Cu (with sharp or graded interfaces) are examined and analyzed. The interface possesses a gradient nature in terms of composition, nanocrystalline phase size and volume fraction. The bending results extracted from the nano-scaled cantilever bending samples demonstrate that multilayered films with graded interfaces would have a much higher interface bending strength/strain/modulus, and an overall improvement upgrade of more than 50%. The simple graded interface design of multilayered thin films with improved mechanical properties can offer much more promising performance in structural and functional applications for MEMS or optical coating.

Adhesive Stretchable Printed Conductive Thin Film Patterns on PDMS Surface with an Atmospheric Plasma Treatment

In this study, a plasma surface modification with printing process was developed to fabricate printed flexible conductor patterns or devices directly on polydimethylsiloxane (PDMS) surface. An atmospheric plasma treatment was first used to oxidize the PDMS surface and create a hydrophilic silica surface layer, which was confirmed with photoelectron spectra. The plasma operating parameters, such as gas types and plasma powers, were optimized to obtain surface silica layers with the longest lifetime. Conductive paste with epoxy resin was screen-printed on the plasma-treated PDMS surface to fabricate flexible conductive tracks. As a result of the strong binding forces between epoxy resin and the silica surface layer, the printed patterns showed great adhesion on PDMS and were undamaged after several stringent adhesion tests. The printed conductive tracks showed strong mechanical stability and exhibited great electric conductivity under bending, twisting, and stretching conditions. Finally, a printed pressure sensor with good sensitivity and a fast response time was fabricated to demonstrate the capability of this method for the realization of printed electronic devices.

Inkjet-Printed Porous Silver Thin Film as a Cathode for a Low-Temperature Solid Oxide Fuel Cell

In this work we report a porous silver thin film cathode that was fabricated by a simple inkjet printing process for low-temperature solid oxide fuel cell applications. The electrochemical performance of the inkjet-printed silver cathode was studied at 300-450 °C and was compared with that of silver cathodes that were fabricated by the typical sputtering method. Inkjet-printed silver cathodes showed lower electrochemical impedance due to their porous structure, which facilitated oxygen gaseous diffusion and oxygen surface adsorption-dissociation reactions. A typical sputtered nanoporous silver cathode became essentially dense after the operation and showed high impedance due to a lack of oxygen supply. The results of long-term fuel cell operation show that the cell with an inkjet-printed cathode had a more stable current output for more than 45 h at 400 °C. A porous silver cathode is required for high fuel cell performance, and the simple inkjet printing technique offers an alternative method of fabrication for such a desirable porous structure with the required thermal-morphological stability.

A Fabrication Method for Highly Stretchable Conductors with Silver Nanowires

Stretchable electronics are identified as a key technology for electronic applications in the next generation. One of the challenges in fabrication of stretchable electronic devices is the preparation of stretchable conductors with great mechanical stability. In this study, we developed a simple fabrication method to chemically solder the contact points between silver nanowire (AgNW) networks. AgNW nanomesh was first deposited on a glass slide via spray coating method. A reactive ink composed of silver nanoparticle (AgNPs) precursors was applied over the spray coated AgNW thin films. After heating for 40 min, AgNPs were preferentially generated over the nanowire junctions to solder the AgNW nanomesh, and reinforced the conducting network. The chemically modified AgNW thin film was then transferred to polyurethane (PU) substrates by casting method. The soldered AgNW thin films on PU exhibited no obvious change in electrical conductivity under stretching or rolling process with elongation strains up to 120%.

Printed Multicolor High-Contrast Electrochromic Devices

In this study, electrochemical responses of inkjet-printed multicolored electrochromic devices (ECD) were studied to evaluate the feasibility of presenting multiple colors in one ECD. Metallo-supramolecular polymers (MEPE) solutions with two primary colors were inkjet-printed on flexible electrodes. By digitally controlling print dosages of each species, the colors of the printed EC thin film patterns can be adjusted directly without premixing or synthesizing new materials. The printed EC thin films were then laminated with a solid transparent thin film electrolyte and a transparent conductive thin film to form an ECD. After applying a dc voltage, the printed ECDs exhibited great contrast with a transmittance change (ΔT) of 40.1% and a high coloration efficiency of 445 cm(2) C(-1) within a short darkening time of 2 s. The flexible ECDs also showed the same darkening time of 2 s and still had a high ΔT of 30.1% under bending condition. This study demonstrated the feasibility to fabricate display devices with different color setups by an all-solution process and can be further extended to other types of displays.

Highly stretchable and conductive silver nanowire thin films formed by soldering nanomesh junctions

Silver nanowires (AgNWs) have been widely used for stretchable and foldable conductors due to their percolating network nanostructure. To enhance the mechanical strength of AgNW thin films under extreme stretching conditions, in this study, we utilize a simple chemical reaction to join AgNW network connections. Upon applying a reactive ink over AgNW thin films, silver nanoparticles are preferentially generated over the nanowire junctions and solder the nanomesh structures. The soldered nanostructure reinforces the conducting network and exhibits no obvious change in electrical conductivity in the stretching or rolling process with elongation strains up to 120%. Several examples are also demonstrated to show potential applications of this material in stretchable electronic devices.