Sustainable valorization of semiconductor industry tantalum scrap using non-hazardous HF substitute lixiviant

Global tantalum production from mines averages 1800 tons per year and hardly increases, but demand for tantalum in the electronics industry consistently increasing. Globally, 50% of total tantalum produced is being used for tantalum capacitors manufacturing, almost all demand from various industries is mainly met by primary resources only. Tantalum production and supply predominantly dominated by Congo and Rwanda which accounts for > 50%, add disadvantages for the strategic and economic competitiveness of other nations. To address the monopoly dominated by Congo and Rwanda, and the disparity of tantalum primary reserve, exploitation of secondary resources can alternatively address the drawbacks of primary resource distribution. Currently, hardly < 1% of tantalum getting recycled, and the poor recycling rate of tantalum is mainly contributed by the lack of efficient and sustainable valorization technology for recycling tantalum-bearing scraps like electronic capacitors and semiconductor industry tantalum scrap. In the current investigation, a sustainable tantalum extraction process from scrap dominated by hydrometallurgical route has been developed. Tantalum scrap which is passive to leach for tantalum recovery was calcinated for oxidation of TaN content and followed by tantalum has been leached using a mixture of NaF and HCl, a specially developed novel lixiviant for the purpose as an HF substituent. Calcination process parameter like temperature and time requirement for oxidation was optimized varying one parameter at a time. Then, the efficient leaching condition was optimized for quantitative leaching of tantalum. The process can achieve 99.99% efficient leaching, the process can successfully be applied for feasible industrial-scale tantalum scrap recycling. The HF substituent lixiviant can add advantages to overcome occupational and industrial operation safety challenges associated with HF lixiviant. The reported valorization process can be a sustainable tantalum recycling process that simultaneously can address UNO sustainable development goal, WEEE directive, and UNEP E-Waste Management goal.

Topotactic formation of poriferous (Al,C)-Ta2O5 mesocrystals for improved visible-light photocatalysis

Poriferous monocrystal-like nanostructures are contributing to fabricate long-distance charge transfer pathways and rapid diffusions of the degraded products, and attracts wide attentions. In this work, layered and poriferous (Al,C)-Ta₂O₅ mesocrystals were fabricated by topotactic transformation strategy with Ta₄AlC₃ MAX as starting materials for visible-light photocatalytic antibiotic degradation. The prepared sample exhibited enhanced visible-light absorption and visible-light photocatalytic performance, far superior to those of commercial Ta₂O₅ and Ta₄AlC₃ MAX, which was mainly because of the elemental doping in the samples. The experimental results also indicated that continuous attacks of the photo-generated holes and ·O₂^- species efficiently induced efficient visible-light photodegradation of tetracycline. Current work also indicates a new and potential tantalum-based semiconductors for high-performance environmental photocatalysis.

[Application of porous tantalum Jumbo cup in revision of hip arthroplasty]

OBJECTIVE

To investigate the clinical effect of porous tantalum Jumbo cup on acetabular reconstruction in revision of total hip arthroplasty.

METHODS

From September 2014 to December 2017, 18 patients(18 hips) with acetabular defect were reconstructed by porous tantalum Jumbo cup technology, including 6 males and 12 females;the age ranged from 54 to 76 years old with an average of(63.8±15.3) years. There were 6 cases of paprosky typeⅡA, 8 cases of typeⅡB, 2 cases of typeⅡC and 2 cases of type Ⅲ a. Harris score and visual analogue scale (VAS) were performed before and after operation. Imaging examination was performed to evaluate the position of hip rotation center and prosthesis, and to judge whether acetabular loosening, displacement and complications existed.

RESULTS

All cases were followed up for 13 to 49 months, with an average of 20.6 months. Harris score increased from 54.6±4.7 to 86.5±3.2 one year after operation(P<0.01), and VAS score decreased from 6.8±0.7 to 0.8±0.6 one year after operation (P<0.01). The transverse coordinate of hip rotation center was (3.52±0.72) cm before operation and (3.47±0.54) cm after operation (P>0.05). The longitudinal coordinate of hip rotation center was improved from (3.02±0.84) cm before operation to (2.35±0.53) cm after operation (P<0.01). During the follow-up period, the Jumbo cup was well fixed without loosening and displacement, the acetabular cup had bone ingrowth in varying degrees, and no light transmission line and osteolysis around the acetabular cup were found. No complications such as infection and nerve injury occurred.

CONCLUSION

The method of reconstructing acetabular bone defect with porous tantalum Jumbo cup is simple and easy, the early stability of acetabulum is good, and the short-term follow-up effect is good.

Comparison of surface properties, cell behaviors, bone regeneration and osseointegration between nano tantalum/PEEK composite and nano silicon nitride/PEEK composite

Both tantalum (Ta) and silicon nitride (SN) exhibit osteogenic bioactivity and antibacterial property. In addition, as a biomaterial for bone repair, polyetheretherketone (PEEK) has outstanding biocompatibility and mechanical performances while it is biologically inert. In this study, by blending PEEK with Ta and SN nanoparticles, respectively, Ta/PEEK composite (TPC) and SN/PEEK composite (SPC) were fabricated for load-bearing bone repair. The surface roughness, hydrophilicity and surface energy of TPC containing Ta nanoparticles were higher than SPC containing SN nanoparticles and PEEK. In addition, TPC with Ta nanoparticles exhibited low antibacterial property while SPC with SN nanoparticles showed high bacterial property. Moreover, the MC3T3-E1 cells responses (e.g. proliferation and differentiation) to TPC was the highest while PEEK was the lowest in vitro. Furthermore, new bone formation and osseointegration for TPC was the highest while PEEK was the lowest in vivo. In conclusion, compared with PEEK, addition of Ta and SN nanoparticles into PEEK fabricated bioactive composites of TPC and SPC with optimized surface property, which played crucial roles in inducing cellular response/bone regeneration. Although the osteogenic activity of SPC was lower than TPC, SPC exhibited osteogenic activity and good antibacterial property, which could prevent infection from bacterial. Therefore, SPC would have better potential for bone substitute.

Tantalum Oxide Nanoparticles for the Quantitative Contrast-Enhanced Computed Tomography of Ex Vivo Human Cartilage: Assessment of Biochemical Composition and Biomechanics

Nanoparticle-based contrast agents, when used in concert with imaging modalities such as computed tomography (CT), enhance the visualization of tissues and boundary interfaces. However, the ability to determine the physiological state of the tissue via the quantitative assessment of biochemical or biomechanical properties remains elusive. We report the synthesis and characterization of tantalum oxide (Ta₂O₅) nanoparticle (NP) contrast agents for rapid, nondestructive, and quantitative contrast-enhanced computed tomography (CECT) to assess both the glycosaminoglycan (GAG) content and the biomechanical integrity of human metacarpal phalangeal joint (MCPJ) articular cartilage. Ta₂O₅ NPs 3-6 nm in diameter and coated with either nonionic poly(ethylene) glycol (PEG) or cationic trimethylammonium ligands readily diffuse into both healthy and osteoarthritic MCPJ cartilage. The CECT attenuation for the cationic and neutral NPs correlates with the glycosaminoglycan (GAG) content (R² = 0.8975, p < 0.05 and 0.7054, respectively) and the equilibrium modulus (R² = 0.8285, p < 0.05 and 0.9312, p < 0.05, respectively). The results highlight the importance of the surface charge and size in the design of NP agents for targeting and imaging articular cartilage. Further, nanoparticle CECT offers the visualization of both soft tissue and underlying bone unlike plain radiography, which is the standard for imaging bone in musculoskeletal diseases, and the ability to provide a real-time quantitative assessment of both hard and soft tissues to provide a comprehensive image of the disease stage, as demonstrated herein.

Limb-salvage surgery using personalized 3D-printed porous tantalum prosthesis for distal radial osteosarcoma: A case report

RATIONALE

Three-dimensional (3D) printing has been widely utilized for treating the tumors of bone and soft tissue. We herewith report a unique case of distal radial osteosarcoma who was treated with a 3D printed porous tantalum prosthesis.Patient concerns: A 58-year-old Chinese male patient presented to our clinic complaining about a 6-month history of a progressive pain at his right hand, associated with a growing lump 2 months later.

DIAGNOSIS

Osteosarcoma of distal radius confirmed by percutaneous biopsy and tumor biopsy.

INTERVENTIONS

A limb-salvage surgery was performed with a 3D printed porous tantalum prosthesis, combined with the postoperative chemotherapy for 4 cycles.

OUTCOMES

At 2-year follow-up, complete pain relief and satisfactory functional recovery of his right wrist were observed.

LESSONS

Personalized 3D printed prosthesis is an effective and feasible method for treating the osteosarcoma and reconstruction of complex bone defects.

Radionuclides and Radiation Exposure in Tantalite Mining, Ethiopia

Tantalite and columbite ores have been reported as containing associated primordial radionuclides, such as uranium and thorium. Ethiopia is one of the world suppliers of tantalite ore through exploitation of Kenticha mine and tantalite production by a large number of artisanal miners. For the purpose of implementing the international standards for radiation protection of workers and members of the public, a preliminary assessment of radionuclides and radiation doses associated to tantalite mining was performed. Results confirmed and quantified the co-occurrence of uranium and thorium and their progeny in tantalite ore. Radiation doses at some workplaces may exceed the effective dose limit recommended by the international radiation safety standards for nonradiation workers and members of the public. Investments to be made in order to expand and modernize tantalite production in Ethiopia shall take into account the radiation hazards and implement a radiation protection program to prevent enhanced occupational radiation exposures and protect the public and the environment.

Fatigue behaviour and biocompatibility of additively manufactured bioactive tantalum graded lattice structures for load-bearing orthopaedic applications

Laser powder bed fusion (LPBF) additive manufacturing of pure tantalum and their graded lattice structures was systematically investigated, with emphasis on their microstructure evolution, phase formation, surface energy and biological properties in comparison with conventionally forged pure Ta. The LPBF fabricated Ta (LPBF-Ta) exhibited lower contact angles and higher surface energy than the forged-Ta which indicated the better wettability of the LPBF-Ta. The adhesion and proliferation of rat bone marrow stromal cells (rBMSCs) were also enhanced for the LPBF-Ta when compared to forged-Ta. Three different Ta graded gyroid lattice structures (i.e., uniform structure, Y-gradient structure, Z-gradient structure) were designed and fabricated using the same optimised LPBF parameters. Y-gradient structures exhibited the best plateau stress and compressive modulus among three different graded structures due to the maximum local volume fraction on the fracture plane. In fatigue response, Y-gradient outperformed the other two gyroid structures under varying stresses. In terms of cell culture response, the uniform structures performed the best biocompatibility due to its suitable pore size for cell adhesion and growth. This study provides new and in-depth insights into the LPBF additive manufacturing of pure Ta graded lattice structures with desired fatigue and biological properties for load-bearing orthopaedic applications.

Cell Adhesion Characteristics on Tantalum Pentoxide Gate Insulator for Cultured-Cell-Gate Field-Effect Transistor

Understanding the interaction between living cells and a tantalum pentoxide (Ta₂O₅) gate electrode is important for controlling cell adhesion and functions when developing a cultured-cell-gate field-effect transistor biosensor. In this study, we evaluate the cell adhesion characteristics of the Ta₂O₅ membrane without or with a polydopamine (pDA) coating for chondrocytes, which is expected as a treatment for improving biocompatibility. As a result, the native and pDA-modified Ta₂O₅ membranes are shown to have the appropriate surface tension (35-40 dyn/cm) for the adhesion of chondrocytes owing to the contribution of surface tension to not only the nonspecific adsorption of serum proteins as the scaffold of chondrocytes but also the maintenance of the conformation of serum proteins. In particular, the serum proteins adhere more efficiently to the native Ta₂O₅ membrane than to the pDA-modified ones owing to the relatively smaller surface tension of the native Ta₂O₅ membrane; as a result, the proliferation and production of extracellular matrix (ECM) proteins such as collagen and proteoglycans by chondrocytes are clearly enhanced on the native Ta₂O₅ membrane. Thus, the native Ta₂O₅ membrane shows superior performance for the chondrocyte culture on it compared with the pDA-modified ones.

A Tantalum Disulfide Charge-Density-Wave Stochastic Artificial Neuron for Emulating Neural Statistical Properties

Artificial neuronal devices that functionally resemble biological neurons are important toward realizing advanced brain emulation and for building bioinspired electronic systems. In this Communication, the stochastic behaviors of a neuronal oscillator based on the charge-density-wave (CDW) phase transition of a 1T-TaS₂ thin film are reported, and the capability of this neuronal oscillator to generate spike trains with statistical features closely matching those of biological neurons is demonstrated. The stochastic behaviors of the neuronal device result from the melt-quench-induced reconfiguration of CDW domains during each oscillation cycle. Owing to the stochasticity, numerous key features of the Hodgkin-Huxley description of neurons can be realized in this compact two-terminal neuronal oscillator. A statistical analysis of the spike train generated by the artificial neuron indicates that it resembles the neurons in the superior olivary complex of a mammalian nervous system, in terms of its interspike interval distribution, the time-correlation of spiking behavior, and its response to acoustic stimuli.

The impact of tantalite mining on the flora diversity in Nasarawa state, Nigeria

The activities of the artisanals and small-scale miners in Nasarawa state, Nigeria, are increasing daily without considering the loss of biodiversity, which has continuously disrupted ecological functions and environmental balance. The study aimed at investigating the effect of tantalite mining activities on flora diversity. Three study sites were selected for floristic data collection, comprising tantalite mining site A situated in Azara, Awe LGA; tantalite mining site B situated in Tunga, Awe LGA; and referred site C situated along the Makurdi-Obi Road, Lafia LGA. Eight plots of 20 × 20 m were systematically placed along two transect lines of 1000 m with 500 m distance apart. The total numbers of 32 plant species, at the ratio of 11:20:21 individual species, were found in sites A, B, and referred site C, respectively. Tantalite mining site A showed 46% rare herbs dominating the site, with an introduction of new non-native species of Jateorhiza spp. and Hyptis suaveolens, presenting a significantly high number of individuals (p ˂ 0.0069). Tantalite site B, Tunga, had 50% reductions of several indigenous tree species such as Daniellia oliveri and Vitex doniana, while site A had 75% reduction of tree species. Therefore, the floristic diversity in site A endured a higher degradation than in site B. The indigenous species in site A were almost completely replaced with problematic weeds, invasive weed species, and non-native plant species. The tree diversities in sites A and B were seriously threatened, and H. suaveolens has been regarded as a potentially invasive plant species in Nasarawa state, Nigeria.

Can porous tantalum acetabular cups and augments restore the hip centre of rotation in revision hip arthroplasty? Long-term results

BACKGROUND AND AIM

Loss of bone stock is the main problem in revision hip arthroplasty. Porous tantalum cups and augment constructs are possible solutions. The aim of this study was to describe results at an average follow-up of 10 years using these cups.

METHODS

25 patients underwent to revision hip arthroplasty with porous tantalum cups. Acetabular bone defects were classified according to Paprosky's in type II and III. All patients were reviewed clinically and radiographically at an average follow-up of 10 years (range 8.5 to 13 years). Changes in inclination angle of the cup and position of the hip centre of rotation (COR - measured and calculated using Pierchon's method), and possible periacetabular radiolucency lines were assessed.

RESULTS

A statistically significant improvement in Harris Hip Score and hip range of motion was observed. The hip COR had been lowered by 19.33 mm after revision and no changes in COR position had been measured at follow-up. Kaplan-Meier survivorship was 100% at an average follow-up of 10 years, considering acetabular revision for any reasons as primary endpoint. 88% of patients was satisfied. Complications were 3 dislocations, 4 asymptomatic heterotopic ossifications and 1 partial reabsorption of greater trochanter.

CONCLUSIONS

Porous tantalum cups and augments can be considered a valid solution in acetabular revisions for addressing massive bone defects and restoring the hip COR.

Imaging Artifacts of Liquid Embolic Agents on Conventional CT in an Experimental in Vitro Model

BACKGROUND AND PURPOSE

Endovascular embolization using liquid embolic agents is a safe and effective treatment option for AVMs and dural arteriovenous fistulas. The aim of this study was to assess the degree of artifact inducement by the most frequently used liquid embolic agents in conventional CT in an experimental in vitro model.

MATERIALS AND METHODS

Dimethyl-sulfoxide-compatible tubes were filled with the following liquid embolic agents (n = 10, respectively): Onyx 18, all variants of Squid, PHIL 25%, PHIL LV, and n-BCA mixed with iodized oil. After inserting the tubes into a CT imaging phantom, we acquired images. Artifacts were graded quantitatively by the use of Hounsfield units in a donut-shaped ROI using a customized software application that was specifically designed for this study and were graded qualitatively using a 5-point scale.

RESULTS

Quantitative and qualitative analyses revealed the most artifacts for Onyx 18 and the least artifacts for n-BCA, PHIL 25%, and PHIL LV. Squid caused more artifacts compared with PHIL, both for the low-viscosity and for the extra-low-viscosity versions (eg, quantitative analysis, Squid 18: mean ± SD, 30.3 ± 9.7 HU versus PHIL 25%: mean ± SD, 10.6 ± 0.8 HU; P < .001). Differences between the standard and low-density variants of Squid were observed only quantitatively for Squid 12. There were no statistical differences between the different concentrations of Squid and PHIL.

CONCLUSIONS

In this systematic in vitro analysis investigating the most commonly used liquid embolic agents, relevant differences in CT imaging artifacts could be demonstrated. Ethylene-vinyl alcohol-based liquid embolic agents induced more artifacts compared with liquid embolic agents that use iodine as a radiopaque component.

Highly Porous Tantalum Acetabular Components Without Ancillary Screws Have Similar Migration to Porous Titanium Acetabular Components With Screws at 2 Years: A Randomized Controlled Trial

BACKGROUND

It is proposed that highly porous coatings on acetabular components, such as a porous tantalum coating, provide adequate fixation without ancillary screw fixation in primary total hip arthroplasty (THA). However, tantalum acetabular components have been associated with higher rates of revision than other uncemented components in national registries. The aim of this randomized controlled trial is to determine whether the early migration of a solid-backed tantalum acetabular component was no greater than that of a titanium acetabular component with ancillary screw fixation that has proven good clinical results.

METHODS

Sixty-six patients aged 40 to 64 years, with osteoarthritis and Charnley grade A or B activity grade and who underwent primary THA, were recruited into the trial. Patients were randomized intraoperatively to receive either the tantalum or titanium acetabular component. All patients received the same cemented polished tapered femoral stem, 28-mm cobalt-chromium femoral head, and highly cross-linked polyethylene liner. Acetabular component migration was measured using radiostereometric analysis at 4-6 days postoperatively and at 6 weeks, 3 months, 1 and 2 years following THA.

RESULTS

The mean proximal migration at 2 years for the tantalum cohort was 0.17 mm (95% confidence interval, 0.09-0.24) which was no greater than that of the titanium cohort which was 0.19 mm (0.07-0.32). Harris hip scores and functional activity scores were similar between groups.

CONCLUSION

These results demonstrate that early stability can be achieved without ancillary screw fixation through the use of a highly porous high friction coating on a solid-backed modular acetabular component.

LEVEL OF EVIDENCE

Level I.

Treatment of massive iliac chondrosarcoma with personalized three-dimensional printed tantalum implant: a case report and literature review

Although customized three-dimensional tantalum implants have been used to treat a large variety of diseases, few reports have described the application of such implants to reconstruct large pelvic bone defects after the removal of massive tumors. We herein describe a 30-year-old woman with a 9-year history of a massive low-grade chondrosarcoma in the pelvic bone. After removal of a solid 12- × 8- × 6-cm tumor with clear margins, we used a customized three-dimensional printed tantalum implant to fill the large pelvic bone defect and performed hip arthroplasty in a one-step surgery. The patient's postoperative recovery was uneventful. She started walking 1 month after surgery, and she developed no tumor recurrence, instrumentation failure, or implant loosening during the 12-month follow-up period. This report describes the successful application of a customized three-dimensional printed implant to reconstruct a massive pelvic bone defect. Satisfactory functional recovery was achieved with no apparent complications. The methodology of the current case may benefit orthopedic and oncologic surgeons in designing treatment strategies for similar cases.

Porous Coatings in Retrieved Acetabular Components

BACKGROUND

We evaluated bone volume fraction in retrieved acetabular shells with 2 types of porous coatings: (1) titanium fiber mesh (HG) components and (2) tantalum metal coating (TM) components.

METHODS

Eight HG shells were matched to 8 TM shells for patient age, body mass index, and gender. The mean age at index surgery was 69 (51-82) years, mean body mass index was 28 (21-40), and patients were evenly divided between male and female (4:4). The length of implantation was 40 (16-96) months for the TM group and 156 (108-216) months for the HG group. Shells were embedded and two 5-mm thick cross-sections were cut through the apex of each component for backscatter scanning electron microscopy assessment. Backscatter scanning electron microscopy images were segmented to threshold for metal, bone, and available space for ingrowth. Slices were assessed regionally for ingrowth at the rim, equator, and pole of the acetabular shell. Differences were assessed using general estimating equations, and P values were adjusted for multiple comparisons using the Holm-Bonferroni step-down procedure.

RESULTS

The mean bone volume fraction was 21 ± 17% for the HG shell and 7 ± 4% for the TM shell (P < .0001). The rim and pole regions both had less bone ingrowth than the equator. No association was found between bone ingrowth and length of implantation for either design.

CONCLUSION

Adequate bone ingrowth is a requirement for successful biological fixation, but the amount of ingrowth may not be a driving factor. Both implants studied had successful outcomes and long-term fixation despite the observation of low amounts of ingrowth.

Quantum Dots of Tantalum Oxide with an Imidazolium Ionic Liquid as Antibacterial Agent for Adhesive Resin

PURPOSE

To synthesize tantalum oxide quantum dots (Ta2O5QDs) using an imidazolium ionic liquid as a precursor and evaluate the effect of its addition to an experimental adhesive resin on the degree of conversion (DC) and antibacterial activity.

MATERIALS AND METHODS

Ta2O5QDs was synthesized from the hydrolysis of an imidazolium ionic liquid (1-n-decyl-3-methylimidazolium hexachlorotantalate [DMI.TaCl6]) and evaluated by transmission electron microscopy (TEM). The adhesive was formulated with 66.7 wt% bisphenol A-glycidyl methacrylate (bis-GMA), 33.3 wt% 2-hydroxyethyl methacrylate (HEMA) with a photoinitiator/co-initiator system. In one group, Ta2O5QDS was added to the adhesive at 1 wt% Ta2O5QDs) and one group remained without Ta2O5QDS as control (CTRL). The adhesives were evaluated for DC by Fourier Transform Infrared spectroscopy. Direct contact inhibition assay was used to evaluate the antibacterial activity of the experimental adhesive resins against biofilm formation and planktonic bacteria.

RESULTS

Ta2O5QDs had a particle size distribution of 1.52 ± 0.73 nm. DC was 50.91 ± 4.94% for CTRL and 55.4 ± 4.58% for Ta2O5QDs (p = 0.310). Ta2O5QDs showed less Streptococcus mutans biofilm formation on adhesive surfaces (p = 0.013). There was no statistically significant difference in terms of antibacterial activity against planktonic bacteria (p = 0.079).

CONCLUSION

Non-agglomerated Ta2O5QDs synthesized from an imidazolium ionic liquid provided antibacterial activity to the experimental adhesive resin against biofilm formation of Streptococcus mutans.

Midterm Results After Tantalum Cones in 1-Stage Knee Exchange for Periprosthetic Joint Infection: A Single-Center Study

BACKGROUND

The use of tantalum cones to reconstruct extensive bone defects in revision total knee arthroplasty has been established. We aimed to evaluate the midterm results after 1-stage knee exchange for periprosthetic joint infection using tantalum cones.

METHODS

Seventy-two patients (mean age, 70 ± 8.2 years) treated with a 1-stage exchange for infected total knee arthroplasty using porous tantalum cones, between 2011 and 2016, were retrospectively included. Either rotating or pure hinge system in combination with femoral and/or tibial cones was used. Survivorship analysis (septic and aseptic) was performed. Prospectively, functional outcome was assessed at a mean follow-up of 49.9 ± 18.8 months (range, 24-88).

RESULTS

A total of 15 patients (21%) were rerevised, 8 (11.1%) for infection and 7 (10%) for aseptic loosening, requiring cone exchange in 12 patients (17%). Cone-related survival free from any revision was 83% ± 3.8 standard deviation (95% confidence interval, 74-90), and infection-free survival was 89% ± 4.2 standard deviation (95% confidence interval, 76-93). No significant correlation was reported between the types of prosthesis used (P = .8) or implanted cones and failure (P = .6). History of a previous septic revision increased the risk of cone revision after the index surgery (P < .001). Preoperative Hospital for Special Surgery knee score improved from 47 ± 16 (range, 14-87) to 60 ± 17 (range, 24-84) points at the latest follow-up.

CONCLUSION

First study reports on outcomes of the 1-stage exchange using tantalum cones for knee periprosthetic joint infection with additional severe bone loss. Midterm cone-related and infection-free survival offered good results and provided reasonable functional outcomes.

[Outcomes of Revisions of the Acetabular Component of THA with Paprosky Type 3a and 3b Defects Using Tantalum Trabecular Metal Implants 2-10 Years Postoperatively]

PURPOSE OF THE STUDY Tantallum trabecular metal implants (Trabecular Metal Technology - TMT) considerably changed the acetabular reconstruction options in revision surgeries with extensive bone defects and distorted pelvic ring integrity. The purpose of this study is to ascertain the short-term to medium-term outcomes of acetabular reconstruction through TMT implants in patients with Paprosky type 3a and 3b acetabular defects and in case of pelvic discontinuity. MATERIAL AND METHODS The prospective monocentric study included patients in whom the revision of acetabular components in total hip arthroplasty was performed, the acetabular defect was classified as Paprosky 3a and higher, a TMT implant was used for reconstruction, and the follow-up period was at least 2 years after surgery. In total, 87 patients who had met the inclusion criteria were operated on and followed-up. The patients in the study group underwent a clinical examination, an X-ray and also an assessment using the Harris hip score. Moreover, the patients were asked about their satisfaction with the surgical outcome, their willingness to undergo the same procedure again in case of difficulties, and they were also asked to rate the outcome in percentage term and by assigning grades. Also, an analysis of the reasons for revision and subsequent complications was carried out. Implant integration and its migration were evaluated on an X-ray. RESULTS 32 men and 55 women were subjects to evaluation, with a balanced number of operated sides (44:43 in favour of the right side). One-stage procedures prevailed, which were performed in a total of 74 cases, while two-stage revisions were performed in 13 cases in the study group. In three patients (3.5%) pelvic discontinuity was diagnosed, 69 patients (79%) suffered from Paprosky 3a defect and 15 patients (17%) from Paprosky 3b defect. The first patients underwent surgery in 2009 and the mean follow-up period in the study group was 48 months. In 1 patient the TMT implant was removed for infectious complications, in the remaining part of the group the TMT implant was fully integrated with no signs of loosening or migration in the monitored period. In the assessment using the Harris hip score, the mean score of 80.4 (range 36-99) was achieved. When assessing the satisfaction with the surgical outcome, the mean value achieved was 94.4%, and the mean assigned grade was 1.26 (on a school grading scale). DISCUSSION Extensive bone defects and pelvic discontinuity represent an issue in revisions of the acetabular component in total hip arthroplasty. There are several options how to address these conditions. State-of-the-art TMT implants thanks to their shortterm and medium-term outcomes appear as one of the most beneficial option with a low failure rate both in our study group and in published papers. CONCLUSIONS Evaluation of this monocentric prospective study reveals encouraging short-term and medium-term outcomes of the use of TMT implants in managing extensive acetabular bone defects of Paprosky 3a and 3b type and supports their further introduction into practice at our department. Key words: total hip arthroplasty (THA), revision implantation, TMT implant.

The Combined Therapy of Tantalum Rod Implantation and Vascularized Bone Transplantation for Femoral Head Osteonecrosis: A Retrospective Long-Term Follow-Up Survival Analysis

Tantalum rod implantation with vascularized bone transplantation has been reported to be an effective method for the treatment of osteonecrosis of the femoral head (ONFH). However, long-term follow-up results were unclear. Sixty-five patients (71 hips) with ONFH treated with this technique were retrospectively reviewed. According to the Association Research Circulation Osseous (ARCO) classification, 21 hips were stage II, 30 were stage III, and 15 were stage IV. Sixty-one patients (66 hips) were followed for more than 10 years. Fifteen hips had to be converted to total hip arthroplasty (THA), the proportion of THA conversion surgery over 10 years postoperative was 4.76% for stage II, 16.7% for stage III, and 60% for stage IV, respectively. The 10-year joint-preserving success rate of the entire group was 77.2%. The Harris Hip Score (HHS) in the patients not receiving THA therapy increased from a mean of 51.35 points (ranged from 32 to 62 points) to 90.12 points (ranged from 72 to 99 points). The technique of tantalum rod implantation with vascularized bone grafting was an effective joint-preserving method for the treatment of ARCO stage II-III ONFH.

Tantalum monoblock cups in total hip arthroplasty: clinical results and outcome predictors

This study aims to report the minimum 2-year follow-up results of the tantalum monoblock cup in primary THA and to identify possible outcome predictors. Eighty-eight porous tantalum monoblock acetabular cup in primary THA were reviewed. The Harris Hip Score (HHS) and the Short Form-36 Health Survey (SF-36) were used for the evaluation of outcomes. Radiographic evaluation included acetabular component orientation, presence of bone gaps, radiolucent lines, new bone formation and heterotopic ossifications. After a mean follow-up of 55.4±19.5 months, no component revision was noted. The HHS improved from 43.6±14.6 to 88.3±8.4 (P less than 0.001). The mean physical domain of the SF-36 did not significantly differ from that of age-matched, healthy subjects (P=0.072); the mean mental component of the SF-36 was significantly higher than that of age-matched, healthy subjects (P less than 0.001). Negative determinants of postoperative HHS (total adjusted R2=0.328) using tantalum monoblock cups were age at surgery (R2=0.164, P less than 0.001), female sex (R2=0.103, P less than 0.001), and acetabular inclination (R2=0.084, P equals 0.003).

Revision Total Hip Arthroplasty for Paprosky Type III Acetabular Defect With Structural Allograft and Tantalum Trabecular Metal Acetabular Cup

There are several surgical options for addressing Paprosky type III acetabular defects during revision total hip arthroplasty. In physiologically young and active patients, using structural bone graft to restore bone defects and provide adequate initial support for the revision acetabular component is one such option. This study reports the mid-term results of using a structural allograft accompanied by a trabecular metal-coated hemispherical cup for Paprosky type III defects. A retrospective analysis was performed of the data collected for 20 consecutive hips in 20 patients (mean age, 56.2 years; range, 43-68 years) with minimum 3-year follow-up (mean, 5.4 years; range, 3.3-10.3 years) who had a structural allograft accompanied by a trabecular metal-coated hemispherical cup for Paprosky type III defects. Only 1 hip had cup migration, which was less than 3 mm in vertical and less than 5° in inclination and recognized as loosening without symptoms. All grafts showed good incorporation with trabecular bridging over the graft and host bone. The mean modified Harris hip score showed significant improvement, from 29.7 (range, 11-52) preoperatively to 84.1 (range, 77-91) at the latest follow-up (P<.05). The use of a structural allograft combined with a tantalum trabecular metal acetabular cup in acetabular revision for Paprosky type III defects had a satisfactory mid-term clinical result. This is a viable option for patients with large acetabular shelf defects. [Orthopedics. 2018; 41(6):e861-e867.].

[Evaluation of osseointegration of domestic porous tantalum-niobium alloy]

PURPOSE

To evaluate the osseointegration of domestic porous tantalum-niobium(PTa-Nb) alloy.

METHODS

A total of 36 adult New Zealand rabbits were selected and divided into 3 groups. Pta-Nb rods(3.5 mm×10 mm) were implanted into the femoral condyle of each rabbit.The rabbits were sacrificed successively at 4,8,12 weeks after operation. X-ray, hard tissue slices stained with toluidine blue, scanning electron microscope(SEM), X-ray energy disperse spectroscopy(XEDS) and push-out test were used to test the osseointegration of PTa-Nb. SPSS19.0 software package was used for statistical analysis.

RESULTS

X-ray films showed no obvious inflammation,as well as implants loosing and bone resorption. Density of the bone around implants increased. Hard tissue slices displayed chimeric shape in the implant-bone interface. New bone contacted directly to the surface of PTa-Nb and got more and more closer with the increase of healing time. Osteoid formed in the inner pores at 4 weeks after operation,and more mature bone tissue grew into inner part of PTa-Nb at 12 weeks. SEM showed bone tissue was more denser and closer to the Pta-Nb,which was similar to the results of hard tissue slices. XEDS analysis showed the percent content of the calcium and phosphate of the tissue within PTa-Nb increased gradually in the three groups.The ratio of Ca/P at 8 and 12 weeks was significantly higher than at 4 weeks (P<0.05); Push-out test showed the shear-strength of PTa-Nb implants increased from (8.26±0.75) MPa at 4 weeks to (21.04±1.46) MPa at 12 weeks (P<0.05).

CONCLUSIONS

The domestic PTa-Nb alloy has good osseointegration with both bone tissue ongrowth and ingrowth,which may be a high potential biomimetic bone material.

Comparison of changes in irregularity and transverse width with nickel-titanium and niobium-titanium-tantalum-zirconium archwires during initial orthodontic alignment in adolescents: A double-blind randomized clinical trial

OBJECTIVES

The purpose of this prospective, double-blind, randomized clinical trial was to compare the clinical efficiency of nickel-titanium (NiTi) and niobium-titanium-tantalum-zirconium (TiNbTaZr) archwires during initial orthodontic alignment.

MATERIALS AND METHODS

All subjects (ages between 12 and 20 years) underwent nonextraction treatment using 0.022-inch brackets. All patients were randomized into two groups for initial alignment with 0.016-inch NiTi archwires (n = 14), or with 0.016-inch TiNbTaZr archwires (n = 14). Digital scans were taken during the course of treatment and were used to compare the improvement in Little's Irregularity Index and the changes in intercanine and intermolar widths.

RESULTS

There was approximately a 27% reduction in crowding during the first month with the use of 0.016-inch TiNbTaZr (Gummetal) wire, and an additional 25% decrease in crowding was observed during the next month. There was no significant difference between the two treatment groups in the decrease in irregularity over time ( P = .29). There was no significant difference between the two groups in the changes in intercanine and intermolar width ( P = .80).

CONCLUSIONS

It can be concluded that Gummetal wires and conventional NiTi wires possess a similar ability to align teeth, and Gummetal wires have additional advantages over conventional NiTi, such as formability and use in patients with nickel allergy.