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Górski J, Jabłoński A, Heesch M, Dziendzikowski M, Dworakowski Z. Comparison of Novelty Detection Methods for Detection of Various Rotary Machinery Faults. SENSORS (BASEL, SWITZERLAND) 2021; 21:3536. [PMID: 34069536 PMCID: PMC8161417 DOI: 10.3390/s21103536] [Citation(s) in RCA: 4] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 04/16/2021] [Revised: 05/12/2021] [Accepted: 05/14/2021] [Indexed: 11/16/2022]
Abstract
Condition monitoring is an indispensable element related to the operation of rotating machinery. In this article, the monitoring system for the parallel gearbox was proposed. The novelty detection approach is used to develop the condition assessment support system, which requires data collection for a healthy structure. The measured signals were processed to extract quantitative indicators sensitive to the type of damage occurring in this type of structure. The indicator's values were used for the development of four different novelty detection algorithms. Presented novelty detection models operate on three principles: feature space distance, probability distribution, and input reconstruction. One of the distance-based models is adaptive, adjusting to new data flowing in the form of a stream. The authors test the developed algorithms on experimental and simulation data with a similar distribution, using the training set consisting mainly of samples generated by the simulator. Presented in the article results demonstrate the effectiveness of the trained models on both data sets.
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102
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Mechanical Damage Assessment for Pneumatic Control Valves Based on a Statistical Reliability Model. SENSORS 2021; 21:s21103307. [PMID: 34064544 PMCID: PMC8150588 DOI: 10.3390/s21103307] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 03/12/2021] [Revised: 04/09/2021] [Accepted: 04/13/2021] [Indexed: 11/17/2022]
Abstract
A reliability assessment is an important tool used for processing plants, since the facility consists of many loops and instruments attached and operated based on other availability; thus, a statistical model is needed to visualize the reliability of its operation. The paper focuses on the reliability assessment and prediction based on the existing statistical models, such as normal, log-normal, exponential, and Weibull distribution. This paper evaluates and visualizes the statistical reliability models optimized using MLE and considers the failure mode caused during a simulated process control operation. We simulated the failure of the control valve caused by stiction running with various flow rates using a pilot plant, which depicted the Weibull distribution as the best model to estimate the simulated process failure.
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103
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Abstract
The last ten years of efforts in developing automated insulin dosing systems have led to one hybrid closed-loop device in the US market with more in the late stages of development. Much of the focus has been on algorithms, including closed-loop, detection of sensor and pump faults, and safety. There has been less discussion in the open literature about user interface design and related options. This article provides perspectives on automated insulin delivery (AID) system design by analyzing commonly used devices, such as bicycles and car entertainment systems. The recent Boeing 737 Max 8 disasters are used to highlight related challenges with AID systems. The role that system engineers can play in the do it yourself artificial pancreas system movement is also discussed. The human-in-the-loop remains by far the most important "component" of any AID system.
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104
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Ventilation Diagnosis of Angle Grinder Using Thermal Imaging. SENSORS 2021; 21:s21082853. [PMID: 33919618 PMCID: PMC8072699 DOI: 10.3390/s21082853] [Citation(s) in RCA: 89] [Impact Index Per Article: 29.7] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 03/22/2021] [Revised: 04/12/2021] [Accepted: 04/16/2021] [Indexed: 11/18/2022]
Abstract
The paper presents an analysis and classification method to evaluate the working condition of angle grinders by means of infrared (IR) thermography and IR image processing. An innovative method called BCAoMID-F (Binarized Common Areas of Maximum Image Differences—Fusion) is proposed in this paper. This method is used to extract features of thermal images of three angle grinders. The computed features are 1-element or 256-element vectors. Feature vectors are the sum of pixels of matrix V or PCA of matrix V or histogram of matrix V. Three different cases of thermal images were considered: healthy angle grinder, angle grinder with 1 blocked air inlet, angle grinder with 2 blocked air inlets. The classification of feature vectors was carried out using two classifiers: Support Vector Machine and Nearest Neighbor. Total recognition efficiency for 3 classes (TRAG) was in the range of 98.5–100%. The presented technique is efficient for fault diagnosis of electrical devices and electric power tools.
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105
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Evolutionary Algorithm for Improving Decision Tree with Global Discretization in Manufacturing. SENSORS 2021; 21:s21082849. [PMID: 33919558 PMCID: PMC8074051 DOI: 10.3390/s21082849] [Citation(s) in RCA: 4] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 03/16/2021] [Revised: 04/13/2021] [Accepted: 04/15/2021] [Indexed: 11/17/2022]
Abstract
Due to the recent advance in the industrial Internet of Things (IoT) in manufacturing, the vast amount of data from sensors has triggered the need for leveraging such big data for fault detection. In particular, interpretable machine learning techniques, such as tree-based algorithms, have drawn attention to the need to implement reliable manufacturing systems, and identify the root causes of faults. However, despite the high interpretability of decision trees, tree-based models make a trade-off between accuracy and interpretability. In order to improve the tree's performance while maintaining its interpretability, an evolutionary algorithm for discretization of multiple attributes, called Decision tree Improved by Multiple sPLits with Evolutionary algorithm for Discretization (DIMPLED), is proposed. The experimental results with two real-world datasets from sensors showed that the decision tree improved by DIMPLED outperformed the performances of single-decision-tree models (C4.5 and CART) that are widely used in practice, and it proved competitive compared to the ensemble methods, which have multiple decision trees. Even though the ensemble methods could produce slightly better performances, the proposed DIMPLED has a more interpretable structure, while maintaining an appropriate performance level.
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106
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Multi-Sensor Fault Detection, Identification, Isolation and Health Forecasting for Autonomous Vehicles. SENSORS 2021; 21:s21072547. [PMID: 33916493 PMCID: PMC8038547 DOI: 10.3390/s21072547] [Citation(s) in RCA: 9] [Impact Index Per Article: 3.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 02/16/2021] [Revised: 03/26/2021] [Accepted: 03/31/2021] [Indexed: 11/17/2022]
Abstract
The primary focus of autonomous driving research is to improve driving accuracy and reliability. While great progress has been made, state-of-the-art algorithms still fail at times and some of these failures are due to the faults in sensors. Such failures may have fatal consequences. It therefore is important that automated cars foresee problems ahead as early as possible. By using real-world data and artificial injection of different types of sensor faults to the healthy signals, data models can be trained using machine learning techniques. This paper proposes a novel fault detection, isolation, identification and prediction (based on detection) architecture for multi-fault in multi-sensor systems, such as autonomous vehicles.Our detection, identification and isolation platform uses two distinct and efficient deep neural network architectures and obtained very impressive performance. Utilizing the sensor fault detection system's output, we then introduce our health index measure and use it to train the health index forecasting network.
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107
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Bendary AF, Abdelaziz AY, Ismail MM, Mahmoud K, Lehtonen M, Darwish MMF. Proposed ANFIS Based Approach for Fault Tracking, Detection, Clearing and Rearrangement for Photovoltaic System. SENSORS 2021; 21:s21072269. [PMID: 33804955 PMCID: PMC8037194 DOI: 10.3390/s21072269] [Citation(s) in RCA: 28] [Impact Index Per Article: 9.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 02/25/2021] [Revised: 03/21/2021] [Accepted: 03/22/2021] [Indexed: 11/25/2022]
Abstract
In the last few decades, photovoltaics have contributed deeply to electric power networks due to their economic and technical benefits. Typically, photovoltaic systems are widely used and implemented in many fields like electric vehicles, homes, and satellites. One of the biggest problems that face the relatability and stability of the electrical power system is the loss of one of the photovoltaic modules. In other words, fault detection methods designed for photovoltaic systems are required to not only diagnose but also clear such undesirable faults to improve the reliability and efficiency of solar farms. Accordingly, the loss of any module leads to a decrease in the efficiency of the overall system. To avoid this issue, this paper proposes an optimum solution for fault finding, tracking, and clearing in an effective manner. Specifically, this proposed approach is done by developing one of the most promising techniques of artificial intelligence called the adaptive neuro-fuzzy inference system. The proposed fault detection approach is based on associating the actual measured values of current and voltage with respect to the trained historical values for this parameter while considering the ambient changes in conditions including irradiation and temperature. Two adaptive neuro-fuzzy inference system-based controllers are proposed: (1) the first one is utilized to detect the faulted string and (2) the other one is utilized for detecting the exact faulted group in the photovoltaic array. The utilized model was installed using a configuration of 4 × 4 photovoltaic arrays that are connected through several switches, besides four ammeters and four voltmeters. This study is implemented using MATLAB/Simulink and the simulation results are presented to show the validity of the proposed technique. The simulation results demonstrate the innovation of this study while proving the effective and high performance of the proposed adaptive neuro-fuzzy inference system-based approach in fault tracking, detection, clearing, and rearrangement for practical photovoltaic systems.
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108
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Park KH, Park E, Kim HK. Unsupervised Fault Detection on Unmanned Aerial Vehicles: Encoding and Thresholding Approach. SENSORS 2021; 21:s21062208. [PMID: 33809830 PMCID: PMC8004241 DOI: 10.3390/s21062208] [Citation(s) in RCA: 6] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 01/31/2021] [Revised: 03/17/2021] [Accepted: 03/17/2021] [Indexed: 11/23/2022]
Abstract
Unmanned Aerial Vehicles are expected to create enormous benefits to society, but there are safety concerns in recognizing faults at the vehicle’s control component. Prior studies proposed various fault detection approaches leveraging heuristics-based rules and supervised learning-based models, but there were several drawbacks. The rule-based approaches required an engineer to update the rules on every type of fault, and the supervised learning-based approaches necessitated the acquisition of a finely-labeled training dataset. Moreover, both prior approaches commonly include a limit that the detection model can identify the trained type of faults only, but fail to recognize the unseen type of faults. In pursuit of resolving the aforementioned drawbacks, we proposed a fault detection model utilizing a stacked autoencoder that lies under unsupervised learning. The autoencoder was trained with data from safe UAV states, and its reconstruction loss was examined to distinguish the safe states and faulty states. The key contributions of our study are, as follows. First, we presented a series of analyses to extract essential features from raw UAV flight logs. Second, we designed a fault detection model consisting of the stacked autoencoder and the classifier. Lastly, we validated our approach’s fault detection performance with two datasets consisting of different types of UAV faults.
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109
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Interpretable Detection of Partial Discharge in Power Lines with Deep Learning. SENSORS 2021; 21:s21062154. [PMID: 33808568 PMCID: PMC8003486 DOI: 10.3390/s21062154] [Citation(s) in RCA: 4] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 02/15/2021] [Revised: 03/12/2021] [Accepted: 03/17/2021] [Indexed: 11/20/2022]
Abstract
Partial discharge (PD) is a common indication of faults in power systems, such as generators and cables. These PDs can eventually result in costly repairs and substantial power outages. PD detection traditionally relies on hand-crafted features and domain expertise to identify very specific pulses in the electrical current, and the performance declines in the presence of noise or of superposed pulses. In this paper, we propose a novel end-to-end framework based on convolutional neural networks. The framework has two contributions: First, it does not require any feature extraction and enables robust PD detection. Second, we devise the pulse activation map. It provides interpretability of the results for the domain experts with the identification of the pulses that led to the detection of the PDs. The performance is evaluated on a public dataset for the detection of damaged power lines. An ablation study demonstrates the benefits of each part of the proposed framework.
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110
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Vibration Analysis for Fault Detection of Wind Turbine Drivetrains-A Comprehensive Investigation. SENSORS 2021; 21:s21051686. [PMID: 33804512 PMCID: PMC7957485 DOI: 10.3390/s21051686] [Citation(s) in RCA: 20] [Impact Index Per Article: 6.7] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 01/27/2021] [Revised: 02/23/2021] [Accepted: 02/23/2021] [Indexed: 11/21/2022]
Abstract
Vibration analysis is an effective tool for the condition monitoring and fault diagnosis of wind turbine drivetrains. It enables the defect location of mechanical subassemblies and health indicator construction for remaining useful life prediction, which is beneficial to reducing the operation and maintenance costs of wind farms. This paper analyzes the structure features of different drivetrains of mainstream wind turbines and introduces a vibration data acquisition system. Almost all the research on the vibration-based diagnosis algorithm for wind turbines in the past decade is reviewed, with its effects being discussed. Several challenging tasks and their solutions in the vibration-based fault detection of wind turbine drivetrains are proposed from the perspective of practicality for wind turbines, including the fault detection of planetary subassemblies in multistage wind turbine gearboxes, fault feature extraction under nonstationary conditions, fault information enhancement techniques and health indicator construction. Numerous naturally damaged cases representing the real operational features of industrial wind turbines are given, with a discussion of the failure mechanism of defective parts in wind turbine drivetrains as well.
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111
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Fault Detection Based on Multi-Dimensional KDE and Jensen-Shannon Divergence. ENTROPY 2021; 23:e23030266. [PMID: 33668392 PMCID: PMC7996243 DOI: 10.3390/e23030266] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 01/30/2021] [Revised: 02/20/2021] [Accepted: 02/22/2021] [Indexed: 11/26/2022]
Abstract
Weak fault signals, high coupling data, and unknown faults commonly exist in fault diagnosis systems, causing low detection and identification performance of fault diagnosis methods based on T2 statistics or cross entropy. This paper proposes a new fault diagnosis method based on optimal bandwidth kernel density estimation (KDE) and Jensen–Shannon (JS) divergence distribution for improved fault detection performance. KDE addresses weak signal and coupling fault detection, and JS divergence addresses unknown fault detection. Firstly, the formula and algorithm of the optimal bandwidth of multidimensional KDE are presented, and the convergence of the algorithm is proved. Secondly, the difference in JS divergence between the data is obtained based on the optimal KDE and used for fault detection. Finally, the fault diagnosis experiment based on the bearing data from Case Western Reserve University Bearing Data Center is conducted. The results show that for known faults, the proposed method has 10% and 2% higher detection rate than T2 statistics and the cross entropy method, respectively. For unknown faults, T2 statistics cannot effectively detect faults, and the proposed method has approximately 15% higher detection rate than the cross entropy method. Thus, the proposed method can effectively improve the fault detection rate.
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112
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Mao W, Sun B, Wang L. A New Deep Dual Temporal Domain Adaptation Method for Online Detection of Bearings Early Fault. ENTROPY 2021; 23:e23020162. [PMID: 33572849 PMCID: PMC7911564 DOI: 10.3390/e23020162] [Citation(s) in RCA: 7] [Impact Index Per Article: 2.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 01/09/2021] [Revised: 01/22/2021] [Accepted: 01/25/2021] [Indexed: 11/23/2022]
Abstract
With the quick development of sensor technology in recent years, online detection of early fault without system halt has received much attention in the field of bearing prognostics and health management. While lacking representative samples of the online data, one can try to adapt the previously-learned detection rule to the online detection task instead of training a new rule merely using online data. As one may come across a change of the data distribution between offline and online working conditions, it is challenging to utilize the data from different working conditions to improve detection accuracy and robustness. To solve this problem, a new online detection method of bearing early fault is proposed in this paper based on deep transfer learning. The proposed method contains an offline stage and an online stage. In the offline stage, a new state assessment method is proposed to determine the period of the normal state and the degradation state for whole-life degradation sequences. Moreover, a new deep dual temporal domain adaptation (DTDA) model is proposed. By adopting a dual adaptation strategy on the time convolutional network and domain adversarial neural network, the DTDA model can effectively extract domain-invariant temporal feature representation. In the online stage, each sequentially-arrived data batch is directly fed into the trained DTDA model to recognize whether an early fault occurs. Furthermore, a health indicator of target bearing is also built based on the DTDA features to intuitively evaluate the detection results. Experiments are conducted on the IEEE Prognostics and Health Management (PHM) Challenge 2012 bearing dataset. The results show that, compared with nine state-of-the-art fault detection and diagnosis methods, the proposed method can get an earlier detection location and lower false alarm rate.
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113
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Kahl D, Kschischo M. Searching for Errors in Models of Complex Dynamic Systems. Front Physiol 2021; 11:612590. [PMID: 33505318 PMCID: PMC7830364 DOI: 10.3389/fphys.2020.612590] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/30/2020] [Accepted: 12/11/2020] [Indexed: 11/13/2022] Open
Abstract
Mathematical modeling is seen as a key step to understand, predict, and control the temporal dynamics of interacting systems in such diverse areas like physics, biology, medicine, and economics. However, for large and complex systems we usually have only partial knowledge about the network, the coupling functions, and the interactions with the environment governing the dynamic behavior. This incomplete knowledge induces structural model errors which can in turn be the cause of erroneous model predictions or misguided interpretations. Uncovering the location of such structural model errors in large networks can be a daunting task for a modeler. Here, we present a data driven method to search for structural model errors and to confine their position in large and complex dynamic networks. We introduce a coherence measure for pairs of network nodes, which indicates, how difficult it is to distinguish these nodes as sources of an error. By clustering network nodes into coherence groups and inferring the cluster inputs we can decide, which cluster is affected by an error. We demonstrate the utility of our method for the C. elegans neural network, for a signal transduction model for UV-B light induced morphogenesis and for synthetic examples.
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114
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Pacella M, Papadia G. Fault Diagnosis by Multisensor Data: A Data-Driven Approach Based on Spectral Clustering and Pairwise Constraints. SENSORS 2020; 20:s20247065. [PMID: 33321733 PMCID: PMC7764764 DOI: 10.3390/s20247065] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 11/16/2020] [Revised: 12/04/2020] [Accepted: 12/07/2020] [Indexed: 11/16/2022]
Abstract
This paper deals with clustering based on feature selection of multisensor data in high-dimensional space. Spectral clustering algorithms are efficient tools in signal processing for grouping datasets sampled by multisensor systems for fault diagnosis. The effectiveness of spectral clustering stems from constructing an embedding space based on an affinity matrix. This matrix shows the pairwise similarity of the data points. Clustering is then obtained by determining the spectral decomposition of the Laplacian graph. In the manufacturing field, clustering is an essential strategy for fault diagnosis. In this study, an enhanced spectral clustering approach is presented, which is augmented with pairwise constraints, and that results in efficient identification of fault scenarios. The effectiveness of the proposed approach is described using a real case study about a diesel injection control system for fault detection.
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115
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Bai J, Zhu J, Zhao R, Gu F, Wang J. Area-based non-maximum suppression algorithm for multi-object fault detection. FRONTIERS OF OPTOELECTRONICS 2020; 13:425-432. [PMID: 36641562 PMCID: PMC9743851 DOI: 10.1007/s12200-020-0967-5] [Citation(s) in RCA: 3] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 09/24/2019] [Accepted: 11/15/2019] [Indexed: 06/17/2023]
Abstract
Unmanned aerial vehicle (UAV) photography has become the main power system inspection method; however, automated fault detection remains a major challenge. Conventional algorithms encounter difficulty in processing all the detected objects in the power transmission lines simultaneously. The object detection method involving deep learning provides a new method for fault detection. However, the traditional non-maximum suppression (NMS) algorithm fails to delete redundant annotations when dealing with objects having two labels such as insulators and dampers. In this study, we propose an area-based non-maximum suppression (A-NMS) algorithm to solve the problem of one object having multiple labels. The A-NMS algorithm is used in the fusion stage of cropping detection to detect small objects. Experiments prove that A-NMS and cropping detection achieve a mean average precision and recall of 88.58% and 91.23%, respectively, in case of the aerial image datasets and realize multi-object fault detection in aerial images.
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116
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Namgung K, Yoon H, Baek S, Kim DY. Estimating System State through Similarity Analysis of Signal Patterns. SENSORS 2020; 20:s20236839. [PMID: 33265918 PMCID: PMC7731382 DOI: 10.3390/s20236839] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 10/06/2020] [Revised: 11/24/2020] [Accepted: 11/26/2020] [Indexed: 12/03/2022]
Abstract
State prediction is not straightforward, particularly for complex systems that cannot provide sufficient amounts of training data. In particular, it is usually difficult to analyze some signal patterns for state prediction if they were observed in both normal and fault-states with a similar frequency or if they were rarely observed in any system state. In order to estimate the system status with imbalanced state data characterized insufficient fault occurrences, this paper proposes a state prediction method that employs discrete state vectors (DSVs) for pattern extraction and then applies a naïve Bayes classifier and Brier scores to interpolate untrained pattern information by using the trained ones probabilistically. Each Brier score is transformed into a more intuitive one, termed state prediction power (SPP). The SPP values represent the reliability of the system state prediction. A state prediction power map, which visualizes the DSVs and corresponding SPP values, is provided a more intuitive way of state prediction analysis. A case study using a car engine fault simulator was conducted to generate artificial engine knocking. The proposed method was evaluated using holdout cross-validation, defining specificity and sensitivity as indicators to represent state prediction success rates for no-fault and fault states, respectively. The results show that specificity and sensitivity are very high (equal to 1) for high limit values of SPP, but drop off dramatically for lower limit values.
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117
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Sensor Failure Detection in Ambient Assisted Living Using Association Rule Mining. SENSORS 2020; 20:s20236760. [PMID: 33256000 PMCID: PMC7730312 DOI: 10.3390/s20236760] [Citation(s) in RCA: 4] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 10/20/2020] [Revised: 11/20/2020] [Accepted: 11/22/2020] [Indexed: 11/22/2022]
Abstract
Ambient Assisted Living (AAL) is becoming crucial to help governments face the consequences of the emerging ageing population. It aims to motivate independent living of older adults at their place of residence by monitoring their activities in an unobtrusive way. However, challenges are still faced to develop a practical AAL system. One of those challenges is detecting failures in non-intrusive sensors in the presence of the non-deterministic human behaviour. This paper proposes sensor failure detection and isolation system in the AAL environments equipped with event-driven, ambient binary sensors. Association Rule mining is used to extract fault-free correlations between sensors during the nominal behaviour of the resident. Pruning is then applied to obtain a non-redundant set of rules that captures the strongest correlations between sensors. The pruned rules are then monitored in real-time to update the health status of each sensor according to the satisfaction and/or unsatisfaction of rules. A sensor is flagged as faulty when its health status falls below a certain threshold. The results show that detection and isolation of sensors using the proposed method could be achieved using unlabelled datasets and without prior knowledge of the sensors’ topology.
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118
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Supervised Health Stage Prediction Using Convolutional Neural Networks for Bearing Wear. SENSORS 2020; 20:s20205846. [PMID: 33081097 PMCID: PMC7602811 DOI: 10.3390/s20205846] [Citation(s) in RCA: 5] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 08/31/2020] [Revised: 10/05/2020] [Accepted: 10/07/2020] [Indexed: 11/17/2022]
Abstract
Early detection of faults in rotating machinery systems is crucial in preventing system failure, increasing safety, and reducing maintenance costs. Current methods of fault detection suffer from the lack of efficient feature extraction method, the need for designating a threshold producing minimal false alarm rates, and the need for expert domain knowledge, which is costly. In this paper, we propose a novel data-driven health division method based on convolutional neural networks using a graphical representation of time series data, called a nested scatter plot. The proposed method trains the model with a small amount of labeled data and does not require a threshold value to predict the health state of rotary machines. Notwithstanding the lack of datasets that show the ground truth of health stages, our experiments with two open datasets of run-to-failure bearing demonstrated that our method is able to detect the early symptoms of bearing wear earlier and more efficiently than other threshold-based health indicator methods.
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119
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A Semantic-Based Belief Network Construction Approach in IoT. SENSORS 2020; 20:s20205747. [PMID: 33050402 PMCID: PMC7599832 DOI: 10.3390/s20205747] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 08/27/2020] [Revised: 10/05/2020] [Accepted: 10/07/2020] [Indexed: 11/19/2022]
Abstract
Uncertainty is intrinsic in most of the complex systems, especially when the systems have to interact with the physical environment; therefore, handling uncertainty is critical in the Internet of Things (IoT). In this paper, we propose a semantic-based approach to build the belief network in IoT systems to handle the uncertainties. Semantics is the functionality description of any system component. Semantic Match mechanisms can construct the appropriate structures to compare the consistency between different sources of data based on the same functionality. In the approach, we define the belief property of every system component and develop the related algorithms to update the belief value. Furthermore, the related mechanisms and algorithms for data fusion and fault detection based on the belief property are described to explain how the approach works in the IoT systems. Several simulation experiments are used to evaluate the proposed approach, and the results indicate that the approach can work as expected. More accurate data are fused from the inaccurate devices and the fault in one node is automatically detected.
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120
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Fault Detection and Isolation Methods in Subsea Observation Networks. SENSORS 2020; 20:s20185273. [PMID: 32942675 PMCID: PMC7571193 DOI: 10.3390/s20185273] [Citation(s) in RCA: 4] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 08/08/2020] [Revised: 09/12/2020] [Accepted: 09/13/2020] [Indexed: 12/01/2022]
Abstract
Subsea observation networks have gradually become the main means of deep-sea exploration. The reliability of the observation network is greatly affected by the severe undersea conditions. This study mainly focuses on theoretical research and the experimental platform verification of high-impedance and open-circuit fault detection for an underwater observation network. With the aid of deep learning, we perform the fault detection and prediction of the network operation. For the high-impedance and open-circuit fault detection of submarine cables, the entire system is modeled and simulated, and the voltage and current values of the operating nodes under different fault types are collected. Numerous calibrated data samples are supervised by a deep learning algorithm, and a fault location system model is built in the laboratory to verify the feasibility and superiority of the scheme. This paper also studies the fault isolation of the observation network, focusing on the communication protocol and the design of the fault isolation system. Experimental results verify the effectiveness of the proposed algorithm for the location and prediction of high-impedance and open-circuit faults, and the feasibility of the fault isolation system has also been verified. Moreover, the proposed methods greatly improve the reliability of undersea observation network systems.
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121
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A Monitoring System for Online Fault Detection and Classification in Photovoltaic Plants. SENSORS 2020; 20:s20174688. [PMID: 32825224 PMCID: PMC7506914 DOI: 10.3390/s20174688] [Citation(s) in RCA: 16] [Impact Index Per Article: 4.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 07/06/2020] [Revised: 08/03/2020] [Accepted: 08/10/2020] [Indexed: 11/17/2022]
Abstract
Photovoltaic (PV) energy use has been increasing recently, mainly due to new policies all over the world to reduce the application of fossil fuels. PV system efficiency is highly dependent on environmental variables, besides being affected by several kinds of faults, which can lead to a severe energy loss throughout the operation of the system. In this sense, we present a Monitoring System (MS) to measure the electrical and environmental variables to produce instantaneous and historical data, allowing to estimate parameters that ar related to the plant efficiency. Additionally, using the same MS, we propose a recursive linear model to detect faults in the system, while using irradiance and temperature on the PV panel as input signals and power as output. The accuracy of the fault detection for a 5 kW power plant used in the test is 93.09%, considering 16 days and around 143 hours of faults in different conditions. Once a fault is detected by this model, a machine-learning-based method classifies each fault in the following cases: short-circuit, open-circuit, partial shadowing, and degradation. Using the same days and faults applied in the detection module, the accuracy of the classification stage is 95.44% for an Artificial Neural Network (ANN) model. By combining detection and classification, the overall accuracy is 92.64%. Such a result represents an original contribution of this work, since other related works do not present the integration of a fault detection and classification approach with an embedded PV plant monitoring system, allowing for the online identification and classification of different PV faults, besides real-time and historical monitoring of electrical and environmental parameters of the plant.
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Deng X, Zhang Z. Nonlinear Chemical Process Fault Diagnosis Using Ensemble Deep Support Vector Data Description. SENSORS 2020; 20:s20164599. [PMID: 32824350 PMCID: PMC7472344 DOI: 10.3390/s20164599] [Citation(s) in RCA: 3] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 07/28/2020] [Revised: 08/10/2020] [Accepted: 08/13/2020] [Indexed: 11/17/2022]
Abstract
As one classical anomaly detection technology, support vector data description (SVDD) has been successfully applied to nonlinear chemical process monitoring. However, the basic SVDD model cannot achieve a satisfactory fault detection performance in the complicated cases because of its intrinsic shallow learning structure. Motivated by the deep learning theory, one improved SVDD method, called ensemble deep SVDD (EDeSVDD), is proposed in order to monitor the process faults more effectively. In the proposed method, a deep support vector data description (DeSVDD) framework is firstly constructed by introducing the deep feature extraction procedure. Different to the traditional SVDD with only one feature extraction layer, DeSVDD is designed with multi-layer feature extraction structure and optimized by minimizing the data-enclosing hypersphere with the regularization of the deep network weights. Further considering the problem that DeSVDD monitoring performance is easily affected by the model structure and the initial weight parameters, an ensemble DeSVDD (EDeSVDD) is presented by applying the ensemble learning strategy based on Bayesian inference. A series of DeSVDD sub-models are generated at the parameter level and the structure level, respectively. These two levels of sub-models are integrated for a holistic monitoring model. To identify the cause variables for the detected faults, a fault isolation scheme is designed by applying the distance correlation coefficients to measure the nonlinear dependency between the original variables and the holistic monitoring index. The applications to the Tennessee Eastman process demonstrate that the proposed EDeSVDD model outperforms the traditional SVDD model and the DeSVDD model in terms of fault detection performance and can identify the fault cause variables effectively.
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Yang H, Kim Y. Design and Implementation of Fast Fault Detection in Cloud Infrastructure for Containerized IoT Services. SENSORS 2020; 20:s20164592. [PMID: 32824288 PMCID: PMC7472316 DOI: 10.3390/s20164592] [Citation(s) in RCA: 4] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 07/03/2020] [Revised: 08/14/2020] [Accepted: 08/14/2020] [Indexed: 11/23/2022]
Abstract
The container-based cloud is used in various service infrastructures as it is lighter and more portable than a virtual machine (VM)-based infrastructure and is configurable in both bare-metal and VM environments. The Internet-of-Things (IoT) cloud-computing infrastructure is also evolving from a VM-based to a container-based infrastructure. In IoT clouds, the service availability of the cloud infrastructure is more important for mission-critical IoT services, such as real-time health monitoring, vehicle-to-vehicle (V2V) communication, and industrial IoT, than for general computing services. However, in the container environment that runs on a VM, the current fault detection method only considers the container’s infra, thus limiting the level of availability necessary for the performance of mission-critical IoT cloud services. Therefore, in a container environment running on a VM, fault detection and recovery methods that consider both the VM and container levels are necessary. In this study, we analyze the fault-detection architecture in a container environment and designed and implemented a Fast Fault Detection Manager (FFDM) architecture using OpenStack and Kubernetes for realizing fast fault detection. Through performance measurements, we verified that the FFDM can improve the fault detection time by more than three times over the existing method.
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Patan K, Patan M, Klimkowicz K. Sensor Fault-Tolerant Control Design for Magnetic Brake System. SENSORS (BASEL, SWITZERLAND) 2020; 20:s20164598. [PMID: 32824346 PMCID: PMC7472287 DOI: 10.3390/s20164598] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 07/14/2020] [Revised: 08/12/2020] [Accepted: 08/14/2020] [Indexed: 06/11/2023]
Abstract
The purpose of the paper is to develop an efficient approach to fault-tolerant control for nonlinear systems of magnetic brakes. The challenging problems of accurate modeling, reliable fault detection and a control design able to compensate for potential sensor faults are addressed. The main idea here is to make use of the repetitive character of the control task and apply iterative learning control based on the observational data to accurately tune the system models for different states of the system. The proposed control scheme uses a learning controller built on a mixture of neural networks that estimate system responses for various operating points; it is then able to adapt to changing working conditions of the device. Then, using the tracking error norm as a sufficient statistic for detection of sensor fault, a simple thresholding technique is provided for verification of the hypothesis on abnormal sensor states. This also makes it possible to start the reconstruction of faulty sensor signals to properly compensate for the control of the system. The paper highlights the components of the complete iterative learning procedure including the system identification, fault detection and fault-tolerant control. Additionally, a series of experiments was conducted for the developed control strategy applied to a magnetic brake system to track the desired reference with the acceptable accuracy level, taking into account various fault scenarios.
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Fault Detection and Classification in MMC-HVDC Systems Using Learning Methods. SENSORS 2020; 20:s20164438. [PMID: 32784473 PMCID: PMC7472012 DOI: 10.3390/s20164438] [Citation(s) in RCA: 11] [Impact Index Per Article: 2.8] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 07/05/2020] [Revised: 07/30/2020] [Accepted: 08/05/2020] [Indexed: 11/29/2022]
Abstract
In this paper, we explore learning methods to improve the performance of the open-circuit fault diagnosis of modular multilevel converters (MMCs). Two deep learning methods, namely, convolutional neural networks (CNN) and auto encoder based deep neural networks (AE-based DNN), as well as stand-alone SoftMax classifier are explored for the detection and classification of faults of MMC-based high voltage direct current converter (MMC-HVDC). Only AC-side three-phase current and the upper and lower bridges’ currents of the MMCs are used directly in our proposed approaches without any explicit feature extraction or feature subset selection. The two-terminal MMC-HVDC system is implemented in Power Systems Computer-Aided Design/Electromagnetic Transients including DC (PSCAD/EMTDC) to verify and compare our methods. The simulation results indicate CNN, AE-based DNN, and SoftMax classifier can detect and classify faults with high detection accuracy and classification accuracy. Compared with CNN and AE-based DNN, the SoftMax classifier performed better in detection and classification accuracy as well as testing speed. The detection accuracy of AE-based DNN is a little better than CNN, while CNN needs less training time than the AE-based DNN and SoftMax classifier.
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