Formation of a bicontinuous structure membrane of polyvinylidene fluoride in diphenyl ketone diluent via thermally induced phase separation

Thermodynamics and kinetic analysis of membrane: Challenges and perspectives

The ultimate structure of the membrane is determined using two important effects: (i) thermodynamic effect and (ii) kinetic effect. Controlling the mechanism of kinetic and thermodynamic processes in phase separation is essential for enhancing membrane performance. However, the relationship between system parameters and the ultimate membrane morphology is still largely empirical. This review focuses on the fundamental ideas behind thermally induced phase separation (TIPS) and nonsolvent-induced phase separation (NIPS) methods, including both kinetic and thermodynamic elements. The thermodynamic approach to understanding phase separation and the effect of different interaction parameters on membrane morphology has been discussed in detail. Furthermore, this review explores the capabilities and limitations of different macroscopic transport models used for the last four decades to explore the phase inversion process. The application of molecular simulations and phase field to understand phase separation has also been briefly examined. Finally, it discusses the thermodynamic approach to understanding phase separation and the consequence of different interaction parameters on membrane morphology, as well as possible directions for artificial intelligence to fill the gaps in the literature. This review aims to provide comprehensive knowledge and motivation for future modeling work for membrane fabrication via new techniques such as nonsolvent-TIPS, complex-TIPS, non-solvent assisted TIPS, combined NIPS-TIPS method, and mixed solvent phase separation.

On the Solubility and Stability of Polyvinylidene Fluoride

This literature review covers the solubility and processability of fluoropolymer polyvinylidine fluoride (PVDF). Fluoropolymers consist of a carbon backbone chain with multiple connected C-F bonds; they are typically nonreactive and nontoxic and have good thermal stability. Their processing, recycling and reuse are rapidly becoming more important to the circular economy as fluoropolymers find widespread application in diverse sectors including construction, automotive engineering and electronics. The partially fluorinated polymer PVDF is in strong demand in all of these areas; in addition to its desirable inertness, which is typical of most fluoropolymers, it also has a high dielectric constant and can be ferroelectric in some of its crystal phases. However, processing and reusing PVDF is a challenging task, and this is partly due to its limited solubility. This review begins with a discussion on the useful properties and applications of PVDF, followed by a discussion on the known solvents and diluents of PVDF and how it can be formed into membranes. Finally, we explore the limitations of PVDF's chemical and thermal stability, with a discussion on conditions under which it can degrade. Our aim is to provide a condensed overview that will be of use to both chemists and engineers who need to work with PVDF.

Mosquito-repellent controlled-release formulations for fighting infectious diseases

Malaria is a principal cause of illness and death in countries where the disease is endemic. Personal protection against mosquitoes using repellents could be a useful method that can reduce and/or prevent transmission of mosquito-borne diseases. The available repellent products, such as creams, roll-ons, and sprays for personal protection against mosquitoes, lack adequate long-term efficacy. In most cases, they need to be re-applied or replaced frequently. The encapsulation and release of the repellents from several matrices has risen as an alternative process for the development of invention of repellent based systems. The present work reviews various studies about the development and use of repellent controlled-release formulations such as polymer microcapsules, polymer microporous formulations, polymer micelles, nanoemulsions, solid-lipid nanoparticles, liposomes and cyclodextrins as new tools for mosquito-borne malaria control in the outdoor environment. Furthermore, investigation on the mathematical modelling used for the release rate of repellents is discussed in depth by exploring the Higuchi, Korsmeyer-Peppas, Weibull models, as well as the recently developed Mapossa model. Therefore, the studies searched suggest that the final repellents based-product should not only be effective against mosquito vectors of malaria parasites, but also reduce the biting frequency of other mosquitoes transmitting diseases, such as dengue fever, chikungunya, yellow fever and Zika virus. In this way, they will contribute to the improvement in overall public health and social well-being.

Non-Isothermal Crystallization Behavior of Poly(vinylidene fluoride) in Dialkyl Phthalate Diluents during Thermally Induced Phase Separation Process

The non-isothermal crystallization behavior of poly(vinylidene fluoride) (PVDF) in dialkyl phthalate diluents during the thermally induced phase separation (TIPS) process was investigated by differential scanning calorimetry (DSC) at various cooling rates. Dialkyl phthalates with different alkyl chain-length, namely dimethyl phthalate (DMP), diethyl phthalate (DEP) and dibutyl phthalate (DBP), were used as the diluent. The effects of alkyl chain-length of dialkyl phthalate and cooling rate on the non-isothermal crystallization behavior as implied by the Avrami analysis modified by Jeziorny and Mo’s analysis were determined. The values of half-time, t1/2, and the parameters Zc and F(t), which characterized the kinetics of non-isothermal crystallization, showed that the crystallization rate increased with the increase of the alkyl chain-length of dialkyl phthalate due to the lower compatibility between PVDF and dialkyl phthalate. Moreover, the alkyl chain-length of dialkyl phthalate also has a great impact on the compact spherulitic structure of PVDF membranes prepared from different PVDF/dialkyl phthalate blends. With the decrease of the alkyl chain-length of dialkyl phthalate, the number of spherulites increased and the size of spherulites became smaller. This research thus not only proves the effects of alkyl chain-length of dialkyl phthalate on the non-isothermal crystallization behavior of PVDF, but also provides a systematic strategy to evaluate a single diluent during the TIPS process.

Binary mixtures of semicrystalline polymers with low-molecular-mass compounds: thermal behaviour and phase structure

The results of phase equilibrium studies in mixtures of semicrystalline polymers with low-molecular-mass compounds are summarized and analyzed. A new classification of phase diagrams for such mixtures is proposed. Alternative points of view on the phase composition of semicrystalline polymers are presented. The phase structure evolution during the thermally induced phase separation of mixtures is monitored and the morphology of the forming capillary porous bodies as precursors of polymeric membranes is described. The general regularities concerning the influence of the nature of mixture components, polymer molecular mass, temperature scanning rate and other factors on the topology of phase diagrams are considered. Experimental methods used to construct the phase diagrams of mixtures and to study features of their phase structure are compared.

The bibliography includes 203 references.

Analysis of the Thermal Behavior of Polypropylene-Camphor Mixtures for Understanding the Pathways to Polymeric Membranes via Thermally Induced Phase Separation

An experimental phase diagram of the isotactic polypropylene-camphor system is constructed using an original optical method. It considerably deviates from the dynamic diagram, which can be obtained using conventional differential scanning calorimetry (DSC), and contains an additional boundary line that describes camphor solubility in the polymer. An accurate phase diagram makes it possible to perform a detailed and consistent thermodynamic analysis of the DSC, optical, and scanning electron microscopy data on the cooling of prehomogenized mixtures of different compositions, which leads to the formation of capillary-porous bodies via thermally induced phase separation. The removal of camphor results in the formation of polypropylene membranes, the morphology and functional properties of which, such as the total pore volume, mean pore size, permeability coefficient, and breaking stress, appear to be highly dependent on the composition of the initial binary system. It is shown that thermally induced phase separation induces the formation of microscopic cracks in the studied membranes. The crack density decreases with the polymer content in the initial system, but at 53 wt % of polypropylene, the membrane becomes completely impermeable to isopropanol despite the presence of large ∼4 μm pores, thus questioning the perspectives of its practical use. In general, the study makes it possible to achieve a deeper understanding of the membrane formation process via thermally induced phase separation in the mixtures of semicrystalline polymers with low molar mass substances.

A Review on Porous Polymeric Membrane Preparation. Part II: Production Techniques with Polyethylene, Polydimethylsiloxane, Polypropylene, Polyimide, and Polytetrafluoroethylene

The development of porous polymeric membranes is an important area of application in separation technology. This article summarizes the development of porous polymers from the perspectives of materials and methods for membrane production. Polymers such as polyethylene, polydimethylsiloxane, polypropylene, polyimide, and polytetrafluoroethylene are reviewed due to their outstanding thermal stability, chemical resistance, mechanical strength, and low cost. Six different methods for membrane fabrication are critically reviewed, including thermally induced phase separation, melt-spinning and cold-stretching, phase separation micromolding, imprinting/soft molding, manual punching, and three-dimensional printing. Each method is described in details related to the strategy used to produce the porous polymeric membranes with a specific morphology and separation performances. The key factors associated with each method are presented, including solvent/non-solvent system type and composition, polymer solution composition and concentration, processing parameters, and ambient conditions. Current challenges are also described, leading to future development and innovation to improve these membranes in terms of materials, fabrication equipment, and possible modifications.

Fabrication of a biconnected structure PVB porous heddle via thermally induced phase separation

Herein, a porous heddle of poly(vinyl butyral) (PVB) was successfully prepared by thermally induced phase separation with PEG400. A phase diagram of PVB was presented, and the effects of various parameters, such as polymer concentration, extrusion temperature, quenching temperature and take-up speed, on the morphology and properties of the PVB porous heddle were investigated. The pore size and porosity of the heddle increase as the extrusion temperature increases. Furthermore, upon increasing the quenching temperature during the TIPS process, the pore size and mechanical properties decrease, whereas porosity increases. In addition, due to the substantially unchanged crystallinity of the PVB heddle, the tensile strength increases since porosity decreases with the increasing take-up speed. The porosity of the prepared PVB porous heddle reached up to 74.63% when the PVB concentration, the quenching temperature and the extrusion temperature were 20 wt%, 0 °C and 170 °C, respectively. Thus, this porous heddle exhibiting a biconnected structure and significant mechanical properties is promising in the field of porous carrier materials.

Bicontinuous and cellular structure design of PVDF membranes by using binary solvents for the membrane distillation process

With excellent permeability as the foremost requirement for membranes used in the membrane distillation (MD) process, the thermally induced phase separation (TIPS) method is a promising approach for preparing porous membranes with a bicontinuous structure, which is identified as the best morphology for permeation. The structure design of membranes prepared by the TIPS process can be strengthened when a binary solvent is introduced in the casting solution. In this work, the determination principles for binary solvent were explicated in detail, and further employed for the selection of binary solvent for the fabrication of polyvinylidene fluoride (PVDF) membrane with different structures. By the TIPS approach, the porous PVDF hollow fiber membranes with cellular structure were generated by g-butyrolactone (GBL)/dioctyl phthalate (DOP) and GBL/dioctyl adipate (DOA) binary solvents, while the membrane with a bicontinuous structure was produced from GBL/dioctyl sebacate (DOS) binary solvent. The phase diagram was used to explain a feasible mechanism for the formation of the porous structures above. When the morphologies and properties of the membranes were characterized and compared, the membrane with a bicontinuous structure rather than a cellular structure was identified as the potential structure for MD processes with much higher tensile strength, narrower pore size distribution, higher MD flux and excellent long-term performance.

The membrane with bicontinuous structure rather than cellular structure was identified as the potential structure for MD processes with much higher tensile strength, narrower pore size distribution, higher MD flux and more excellent long-term performance.

Control of the Porous Structure of Polystyrene Particles Obtained by Nonsolvent Induced Phase Separation

Porous polystyrene microspheres were produced by a process of nonsolvent induced phase separation (NIPS) from ternary polymer-solvent-nonsolvent (polystyrene-toluene-ethanol) systems and characterized by scanning electron microscopy (SEM) and small-angle X-ray scattering (SAXS) techniques. This study provides evidence for a link between the structural morphology of the porous polystyrene particles and the polystyrene concentration in the initial solutions. A reciprocal relationship between pore diameter and polymer concentration was observed for the systems with the polymer amount below the critical chain overlap concentration, C*. Above C*, this relationship breaks down. The reciprocal relationship between porosity and polymer concentration can be used to facilitate the fine control of the void size. We demonstrate that the observed reciprocal relationship between pore diameter and polymer concentration correlates well with the relative amount of nonsolvent present in the system at the onset of the phase separation process. The pore size can be reduced and, consequently, the pore surface area can be increased either by reducing the polymer concentration in the initial solution or by decreasing the polymer molecular weight in the sample composition.

Fabrication of hollow fiber microfiltration membrane from PVDF/DBP/DBS system via thermally induced phase separation process

Polyvinylidene fluoride (PVDF) membranes were prepared via a thermally induced phase separation (TIPS) process using mixed diluent consisting of dibutyl phthalate (DBP) and dibutyl sebacate (DBS). The compatibility between PVDF and mixed diluent was predicted via the solubility parameter theory and verified by experimental results. The effects of mixed diluent composition on cloud point temperature, crystallization temperature, crystallinity, crystal phase and morphology of the membrane were investigated. As a result, as DBS mass fraction in mixed diluent increased, the cloud point temperature and the crystallinity increased, the crystal phase transformed from β phase to α phase and the morphology of the membrane cross-section changed from spherulitic structures to a bicontinuous structure. PVDF hollow fiber membranes were prepared successfully with the PVDF/DBP/DBS system via the TIPS method. The coagulant composition had a significant influence on the water permeability. When the dimethylacetamide (DMAc) content in the coagulant was 60%, the water permeability reached 877 l/m2·h, while the rejection rate to the particles with a size of 200–500 nm was above 95%.

The effect of chain structures on the crystallization behavior and membrane formation of poly(vinylidene fluoride) copolymers

The crystallization behaviors of two copolymers of PVDF were studied, and the effect of copolymerized chains on the crystallization behavior was investigated. The results indicated that both copolymers had a lowered crystallization temperature and crystallinity. The crystallization rate was improved by the copolymer with symmetrical units in PVDF chains, but hindered by asymmetrical units, compared with the neat PVDF. The symmetrical units in PVDF chains favored the β-crystals with fiber-like structures. According to the solubility parameter rule, methyl salicylate (MS) can be chosen as a diluent for PVDF copolymers. Both diluted systems had liquid-liquid (L-L) regions in the phase diagrams, which was due to the lowered crystallization temperature.

Preparation of Sulfobetaine-Grafted PVDF Hollow Fiber Membranes with a Stably Anti-Protein-Fouling Performance

Based on a two-step polymerization method, two sulfobetaine-based zwitterionic monomers, including 3-(methacryloylamino) propyl-dimethyl-(3-sulfopropyl) ammonium hydroxide (MPDSAH) and 2-(methacryloyloxyethyl) ethyl-dimethyl-(3-sulfopropyl) ammonium (MEDSA), were successfully grafted from poly(vinylidene fluoride) (PVDF) hollow fiber membrane surfaces in the presence of N,N′-methylene bisacrylamide (MBAA) as a cross-linking agent. The mechanical properties of the PVDF membrane were improved by the zwitterionic surface layers. The surface hydrophilicity of PVDF membranes was significantly enhanced and the polyMPDSAH-g-PVDF membrane showed a higher hydrophilicity due to the higher grafting amount. Compared to the polyMEDSA-g-PVDF membrane, the polyMPDSAH-g-PVDF membrane showed excellent significantly better anti-protein-fouling performance with a flux recovery ratio (RFR) higher than 90% during the cyclic filtration of a bovine serum albumin (BSA) solution. The polyMPDSAH-g-PVDF membrane showed an obvious electrolyte-responsive behavior and its protein-fouling-resistance performance was improved further during the filtration of the protein solution with 100 mmol/L of NaCl. After cleaned with a membrane cleaning solution for 16 days, the grafted MPDSAH layer on the PVDF membrane could be maintain without any chang; however, the polyMEDSA-g-PVDF membrane lost the grafted MEDSA layer after this treatment. Therefore, the amide group of sulfobetaine, which contributed significantly to the higher hydrophilicity and stability, was shown to be imperative in modifying the PVDF membrane for a stable anti-protein-fouling performance via the two-step polymerization method.