A Review on Oil/Water Mixture Separation Material

Vertically Grown Bioinspired Diphenylalanine Nanowire-Coated Fabric for Oil-Water Separation

Due to the pervasive use of oil for energy and other industrial applications, solutions to oil-water separation have received a great deal of attention lately to address the environmental damage of oil spills and groundwater contamination. However, many of these separation methods are materially expensive and environmentally hazardous, require elaborate fabrication, or rely on large amounts of energy to function. Herein, we provide an effective low-cost method for oil-water separation based on the hydrophobicity induced by self-assembled bioinspired diphenylalanine peptide nanowires grown on polyester fabric. This modified polyester fabric mesh exhibits parahydrophobicity and oleophilicity due to the hierarchical nano-to-microscale surface roughness. This mesh also achieves consistent high water separation efficiencies of over 99% and an ultrahigh oil flux of up to 26.7 ± 5 kLm-2·h-1. The growth of bioinspired peptide-based nanostructures on fabrics using facile technique and their application in oil-water separation presents the potential for using bioinspired materials for environmental remediation while minimizing environmental footprint.

Passive fractionating mechanism for oil spill using shear-wettability modulation

Oil spillage and organic solvent leakage have been a frequent occurrence in recent years, which pose a significant threat not only to the aquatic ecosystems but also result in substantial economic burdens. This has necessitated the search for materials capable of separating oil from water at enhanced efficiency with superior mechanical and thermal properties. In this study, we conduct a set of systematic molecular dynamics simulations to investigate the potential of two-dimensional graphene-like channels under extreme confinement to achieve efficient oil-water separation. Effective modulation of the wetting characteristics of graphene-like surfaces juxtaposed with unconventional flow behavior at the nanoscale unveils differential interaction of water and oil molecules towards the wall, thereby resulting in distinct separation zones for varying compositions of the oil-water mixture. Such separation zones have been observed to be highly correlated with mixture temperature, which provides effective separation pathways across diverse environmental conditions. Our study offers a paradigm shift in oil-water separation strategies, which not only provides deeper insights into the equilibrium and dynamic behavior of a two-phase mixture but also holds immense implications for the development of smart, wettability-based oil separation devices.

Superhydrophobic/ superoleophilic polystyrene-based porous material with superelasticity for highly efficient and continuous oil/water separation in harsh environments

Three-dimensional separation materials with robust physical/chemical stability have great demand for effective and continuous separation of immiscible oil/water mixtures and water-in-oil emulsions, resulting from chemical leakages and discharge of industrial oily wastewaters. Herein, a superelastic polystyrene-based porous material with superhydrophobicity/superoleophilicity was designed and prepared by high internal phase emulsion polymerization to meet the aforementioned requirements. A flexible and hydrophobic aminopropyl terminated polydimethylsiloxane (NH2-PDMS-NH2) segment was introduced into the rigid styrene-divinylbenzene copolymer through 1, 4-conjugate addition reaction with trimethylolpropane triacrylate. The addition of NH2-PDMS-NH2 simultaneously improved the mechanical and hydrophobic properties of the porous material (the water contact angle from 141.2° to 152.2°). The material exhibited outstanding reversible compressibility (80% strain, even in liquid N2 environments) and superhydrophobic stability, even after being repeatedly compressed 100 times, water contact angle still remained above 150°. Meanwhile, the as-prepared material had outstanding hydrophobic stability in corrosive solutions (strong acidic, alkaline, high-salty, and even strong polar solvent), presence of mechanical interference, strong UV radiations, and high/low temperature environments. More importantly, the material could continuously and efficiently separate immiscible oil/water mixture and water-in-oil emulsions under the above conditions, showing huge potential for the large-scale remediation of complex oily wastewaters.

Highly effective and reusable Ni-Al oxide/Zn0.4Co0.6Fe2O4 superparamagnetic aerogel for oil-water separation

Oily wastewater from the oil industry and oil spill accidents has become a serious environmental problem and has attracted worldwide attention. The present study reports on the successful preparation of a novel magnetic Ni-Al oxide/Zn0.4Co0.6F2O4 mesoporous aerogel (MNA) as a highly selective adsorbent for oil removal from water. Oleic acid (OA) and Triton X-100 (TX) were used as hydrophobic agents for MNA surface modification. It was found that the attached amount of OA on the mesoporous MNA aerogel is 3.5 times larger than that of TX, giving an advantage to MNA-OA in oil separation. The MNA-OA displayed superhydrophobicity (contact angle ∼150°) and superparamagnetism properties that allowed the adsorbent to be used selectively for oil removal. The MNA-OA was found to have a high oil removal efficiency of ∼97% with an adsorption capacity of ∼2 g/g. Furthermore, the produced magnetic adsorbent has high stability due to the strong chemical binding of OA, which is demonstrated by its good reusability performance. Throughout five separate runs, the MNA-OA was shown to be a very efficient and reusable adsorbent for oily wastewater.

Optimization of isotropic MoS2/PES membranes for efficient treatment of industrial oily wastewater

Elimination of tiny oil droplets nearly miscible with wastewater can be realized using membrane technology through ultrafiltration. The novelty of this work was to blend different phases of molybdenum disulfide (MoS2) in isotropic polyethersulfone (PES). We prepared isotropic PES membranes by optimizing nonsolvent vapour-induced phase separation (VIPS). Membranes were blended with MoS2 nanosheets of different phases to promote separation performance and antifouling resistance. FE-SEM revealed the flower-like surface morphology of MoS2 nanosheets. HR-TEM of MoS2 revealed 2H domains in the monolayer, flakes of a few layers and a d-spacing of 0.22 nm. Raman spectroscopy could be used to distinguish mixed-phase MoS2 from single-phase MoS2. Isotropic PES membranes modified with 70% 1T/2H MoS2 had a significantly high permeance to pure water (6911 kg m-2 h bar). The same membrane possessed a high efficiency of oil rejection of 98.78%, 97.85%, 99.83% for emulsions of industrial crude oil at 100, 1000 and 10 000 mg L-1, respectively. Removal of oil droplets from wastewater was dominated by a mechanism based on size exclusion. Isotropic PES modified with 2H MoS2 possessed superior oleophilicity, which resulted in low rejection of crude oil. Modified membranes showed excellent fouling resistance for three successive filtration cycles, as evidenced by enhanced antifouling parameters. Our study reveals how the phase composition of MoS2 nanosheets can significantly affect the performance of isotropic PES membranes during the ultrafiltration of oily wastewater.

Azolla Pinnata: Sustainable Floating Oil Cleaner of Water Bodies

Various plant-based materials effectively absorb oil contaminants at the water/air interface. These materials showcase unparalleled efficiency in purging oil contaminants, encompassing rivers, lakes, and boundless oceans, positioning them as integral components of environmental restoration endeavors. In addition, they are biodegradable, readily available, and eco-friendly, thus making them a preferable choice over traditional oil cleaning materials. This study explores the phenomenal properties of the floating Azolla fern (Azolla pinnata), focusing on its unique hierarchical leaf surface design at both the microscale and nanoscale levels. These intricate structures endow the fern with exceptional characteristics, including superhydrophobicity, high water adhesion, and remarkable oil or organic solvent absorption capabilities. Azolla's leaf surface exhibits a rare combination of dual wettability, where hydrophilic spots on a superhydrophobic base enable the pinning of water droplets, even when positioned upside-down. This extraordinary property, known as the parahydrophobic state, is rare in floating plants, akin to the renowned Salvinia molesta, setting Azolla apart as a natural wonder. Submerged in water, Azolla leaves excel at absorbing light oils at the air-water interface, demonstrating a notable ability to extract high-density organic solvents. Moreover, Azolla's rapid growth, doubling in the area every 4-5 days, especially in flowing waters, positions it as a sustainable alternative to traditional synthetic oil-cleaning materials with long-term environmental repercussions. This scientific lead could pave the way for more environmentally friendly approaches to mitigate the negative impacts of oil spills and promote a cleaner water ecosystem.

Joule Heating-Assisted Crude Oil Purification by a Poly(pyrrole)-Modified Microfibril Cellulose Membrane

Using membrane materials to purify viscous watery oil from industrial production processes and accidental oil spills is of great importance but still challenging. Based on the excellent electrical conductivity and electric-thermal conversion of poly(pyrrole) (PPy), a hydrophobic PPy-modified micro-fibrillated cellulose membrane (P-CP) was successfully prepared. The size of the P-CP membrane can be customized to meet specific requirements. In this research, the membrane diameter is capable of reaching 24 cm. By applying a voltage ranging from 0 to 12 V, the surface temperature of the P-CP membrane can be elevated to roughly 120 °C. After 10 cycles of heating and cooling under 12 V voltage, the electric-thermal curves, surface hydrophobicity, and pore structure of P-CP membrane can remain stable, which suggests remarkable electric-thermal stability and reliability despite prolonged operation. The P-CP membrane shows good linearity between voltage and current (R2 = 0.997) and easy temperature control from room temperature to ∼120 °C at low supply voltage (0-12 V). Under the condition of 12 V power supply and self-gravity, the separation flux of the P-CP membrane for water-in-oil (W/O) emulsions (kerosene, diesel) is 2-3 times higher than that at room temperature, and the separation efficiency is also improved. Importantly, the P-CP membrane shows excellent separation performance for high viscosity water-in-crude oil emulsions, with a separation flux of 40 L m-2 h-1 by gravity. Compared to the situation without electricity, the separation flux of water-in-crude oil emulsion has increased four-fold. The joule heating of the P-CP membrane expands its service time and application scenarios, demonstrating its great application prospects in actual viscous oil-water emulsion separation.

Preparation and Oil Adsorption of Cellulose-graft-poly(butyl acrylate-N,N'-methylene Bisacrylamide)

With the advancement of industrial economies, incidents involving spills of petroleum products have become increasingly frequent. The resulting pollutants pose significant threats to air, water, soil, plant and animal survival, as well as human health. In this study, microcrystalline cellulose served as the matrix and benzoyl peroxide (BPO) as the initiator, while butyl acrylate (BA) and N,N'-methylene bisacrylamide (MBA) were employed as graft monomers. Through free radical graft polymerization, cellulose-graft-poly(butyl acrylate-N,N'-methylene bisacrylamide) [Cell-g-P(BA-MBA)], possessing oil-adsorbing properties, was synthesized. The chemical structure, elemental composition, surface morphology and wetting properties of the graft polymerization products have been characterized, using infrared spectroscopy, elemental analysis, scanning electron microscopy and contact angle testing. The adsorption properties of Cell-g-P(BA-MBA) for various organic solvents and oils were then assessed. The experimental results demonstrated that Cell-g-P(BA-MBA) exhibited a maximum adsorption capacity of 37.55 g/g for trichloromethane. Adsorption kinetics experiments indicated a spontaneous and exothermic process involving physical adsorption, conforming to the Freundlich isotherm model. Furthermore, adsorption kinetics experiments revealed that Cell-g-P(BA-MBA) displayed favorable reuse and regeneration performance, maintaining its adsorption capacity essentially unchanged over fifteen adsorption-desorption cycles.

Laser-cum-KOH activation allows interfacial engineering of cardboard-derived carbon, tunable ionic states, and universal dye adsorption

In this study, we demonstrate the preparation of laser-cum KOH-activated porous carbon with tunable ionic states, unique surface chemistry, and physical texture from renewable and environmentally friendly precursors (waste cardboard boxes). The adsorption performance of the engineered adsorbents is examined on the adsorption of methyl blue (MB, anionic) and methylene blue (MeB, cationic). The adsorption mechanism was determined using detailed batch adsorption, and the MB was adsorbed via the formation of ternary complexes, whereas the MeB was adsorbed through cation-π interaction. Furthermore, the non-activated laser-induced carbon (LIC100) and the KOH-activated carbon (KAC(L)) exhibit superior dye adsorption capacities of 9610 (MB) and 1882 mg g-1 (MeB), respectively. To the best of our knowledge, this is the highest ever reported at dye removal in the field of adsorptive dye removal. Langmuir isotherm model and pseudo-second-order are fitted well for both MB and MeB adsorption. Lastly, the carbons generated through this modern technique can be remodeled into a more secure device to obtain clean and microorganism-free water. This study showed the potential of laser-induced carbonization of KOH-activated substrate and provided unique insights into future development for universal dye adsorption and other possible applications.

Cephalopod inspired self-healing protein foams for oil-water separation

Cephalopods are remarkable creatures, captivating scientists with their advanced neurophysiology, complex behavior, and miraculously effective camouflage. Research into cephalopods has led to many discoveries in neuroscience, cell biology, and materials science. Specifically, squids provide us with remarkable self-healing Squid Ring Teeth protein, which is applied herein to extend the life span of foams. Despite the advantages of porosity in surface science applications, porosity impairs mechanical properties by making materials more prone to structural damage -which traditional polymeric foams also suffer from. Drawing inspiration from Squid Ring Teeth, we developed self-healing tandem repeat proteins to overcome these challenges. By leveraging porosity and self-healing properties inspired by Squid Ring Teeth, we created bioengineered protein foams with high separation capacity (5.1 g g-1) and efficiency (≈94%). The foams healed entirely within minutes which regained over 100% strength after repair. These advances promise applications for efficient continuous water treatment through durable filter cartridges.

Nanocellulose-based composite aerogels toward the environmental protection: Preparation, modification and applications

Nanocellulose aerogel has the advantages of porosity, low density and high specific surface area, which can effectively realize the adsorption and treatment of wastewater waste gas. The methods of preparing nanocellulose mainly include mechanical, chemical and biological methods. Nanocellulose is formed into nanocellulose aerogel after gelation, solvent replacement and drying processes. Based on the advantages of easy modification of nanocellulose aerogels, nanocellulose aerogels can be functionalized with conductive fillers, reinforcing fillers and other materials to give nanocellulose aerogels in electrical, mechanical and other properties. Through functionalization, the properties of nanocellulose composite aerogel such as hydrophobicity and adsorption are improved, and the aerogel is endowed with the ability of electrical conductivity and electromagnetic shielding. Through functionalization, the applicability and general applicability of nanocellulose composite aerogel in the field of environmental protection are improved. In this paper, the preparation and functional modification methods of nanocellulose aerogels are reviewed, and the application prospects of nanocellulose composite aerogels in common environmental protection fields such as dye adsorption, heavy metal ion adsorption, gas adsorption, electromagnetic shielding, and oil-water separation are specifically reviewed, and new solutions are proposed.

Advancing hyper-crosslinked materials with high efficiency and reusability for oil spill response

Developing materials with high efficiency for recovering oil to mitigate the environmental impact of oil spills has always been a challenging task. A commercial melamine formaldehyde sponge was coated with an optimised superhydrophobic/superoleophilic hyper-crosslinked polymer and applied to the removal of crude oil from oil-in-water emulsions for the improvement of oil spill clean-up processes. The high surface area, porosity, hydrophobicity, and selectivity of oil over water made the hyper-crosslinked polymer coated sponge (HPCS) an ideal sorbent for efficient oil/water separation. The system was able to strip crude oil from water emulsions of 1000 ppm to a negligible level of 2 ppm oil with minimal amounts of the HPCS material. More importantly, the HPCS material could be reused via a simple mechanical compression process, and the uptake capacity was retained over ten cycles. For five cycles of oil adsorption/mechanical compression the HPCS was able to provide water filtrate with oil concentrations of under 15 ppm. This is an effective and economical recovery system, removing the need for consistent solvent washing and drying processes. These results suggest that the HPCS is a promising material for oil/water separation and recovery under challenging conditions.

Facile fabrication of Mxene coated metal mesh-based material for oil /water emulsion separation

The present study was set out to synthesize Mxene (Ti₃C₂Tx) and functionalized Mxene nanoparticles and fabricating Mxene coated stainless steel meshes using the dip-coating methodology to investigate the capability of Mxene nanoparticles in oil-water emulsion separation. O/W mixtures separation with extraordinary 100% of effectiveness and purity using designed grid was observed. Most specifically, Mxene fabricated mesh showed good resistance to corrosive solutions of HCl and NaOH and was used to separate O/W at harsh medium condition with a separation efficiency of more than after 96.0% replicated experiment, and its super-hydrophilicity persisted in spite of the air exposure condition, extreme fluids immersion, or abrasion. The XRD, FTIR, SEM, FESEM, AFM and DLS tests have been performed to characterize the Mxene coating and its effectiveness on the O/W separation. These analyzes confirm the fabricated tough super-hydrophilic stainless-steel mesh explored in this research can basically be utilized as a highly effective useful mesh for O/W fluid separation under different sever circumstances. The XRD pattern of the resulting powder shows a single phase formation of Mxene, the SEM and FESEM images confirms creation of coated mesh with approximately 30 µ pore size, AFM tests verify that structures (both in nm and µm sizes) formation with high RMS (Root Mean Square) roughness values of 0.18 µm and 0.22 µm for Mxene and carboxylic-Mxene coated mesh. The DLS tests prove the droplets size distribution of emulsion has been augmented after several O/W separation, which confirmed the coagulating mechanism of oil droplets once contacting with the Mxene and carboxylic Mxene coatings of the mesh.

Separation of Oil from an Oil/Water Mixed Drop under a Lamb Wave Field: A Review

Oil separation from oil/water mixed drop under a Lamb wave field is one of the emerging acoustofluidic technologies that integrate acoustics and microfluidics. In recent years, this technology has attracted significant attention due to its effective, fast, contactless, and pollution-free. It has been validated in the separation of oil/water mixture on different non-piezoelectric substrates and shows great potential in incompatible liquids applications. Here, we summarize our recent progress in this exciting field and show great potential in different applications. This review introduces the theories and mechanisms of oil/water mixed drop separation induced by Lamb waves, the applications of this technology in the separation of oil/water mixed drop, and discusses the challenges and prospects of this field.

Ultrafast and on-demand oil/water separation with vertically aligned cellulosic smart sponge

Slow oil sorption speed of commercial non-woven polypropylene (PP) sorbent remains a major challenge for efficient clean-up of oil spillage. Adsorption-based polymeric sponge oil removing offers an appealing way to solve this challenge by increasing surface area. However, the tortuous oil sorption path and plastic waste after oil uptake are two long-standing bottlenecks for realizing efficient oil spill removal. Here, we report a vertically aligned-biomass fiber junctioned sorbents (a-BFJS), by confining delignified biomass with carbon nanotube (CNT), polyvinyl alcohol (PVA), and methyltrimethoxysilane (MTMS). The sorbent shows an excellent performance towards xylene sorption capacity with uptake about 50 g g^-1 within 10 s. This is due to the wide and short pathway of their aligned channels, which improves the capillary effect and fast oil transport in the oriented channels. Moreover, the sponge exhibits fast oil sorption-desorption kinetics enabled by simple mechanical squeezing. We further engineered a scalable rapid continuous oil skimming with simple peristaltic pump. The oil recovering using a-BFJS realized high oil selectivity from xylene/water emulsion. Our demonstration of the high-performance aligned channel sorbent and scalable oil removing sponge offers an eco-friendly and promising strategy for efficiently removing oil from oil spills from water.

Limes to Remediate Marine Oil Spill via Green and Ecofriendly In Situ Salt Formation

An absolute remedy to oil spill is still much solicited owing to empirical issues like (i) viability of the strategy right on the marine surface, (ii) operational ease of the entire process, and (iii) cost of the entire execution, which are difficult to resolve via solo operation. Current work demonstrates a hassle-free, green, and eco-friendly strategy to fix these issues simultaneously. Herein, spontaneous salt formation between carboxylic acids and primary amines, is employed against oil spill. Lime juice, a natural source of citric acid, is used directly with primary amines to congeal petrol/crude oil and spilled-over seawater (at room temperature) without any external stimulus/solvent. The chemistry behind such gelation is probed comprehensively using established physicochemical methods. A realistic model is fabricated by crude oil spilled over marine water and its removal via selective gelation. The recovery of precious oil from accumulated gel is achieved through simple pressure filtration. The feasibility and implications of this strategy is comprehensively analyzed, and an executable blueprint for real-field operation is developed.

Collaboration of two-star nanomaterials: The applications of nanocellulose-based metal organic frameworks composites

Nanocellulose, as the star nanomaterial in carbohydrate polymers, has excellent mechanical properties, biodegradability, and easy chemical modification. However, further practical applications of nanocellulose are limited by their inadequate functionalization. Metal-organic frameworks (MOFs), as the star nanomaterial in functional polymers, have a large surface area, high porosity, and adjustable structure. The collaboration of nanocellulose and MOFs is a desirable strategy to make composites especially interesting for multifunctional and multi-field applications. What sparks will be produced by the collaboration of two-star nanomaterials? In this review article, we highlight an up-to-date overview of nanocellulose-based MOFs composites. The sewage treatment, gas separation, energy storage, and biomedical applications are mainly summarized. Finally, the challenges and research trends of nanocellulose-based MOFs composites are prospected. We hope this review may provide a valuable reference for the development and applications of carbohydrate polymer composites soon.

Global research trends in petrochemical wastewater treatment from 2000 to 2021

Petrochemical wastewater (PWW) is a huge industrial contaminant that generates a wide range of resistive and poisonous organic pollutants that harm animals and plants in natural water bodies when discharged untreated or partially treated. Therefore, it is vital to develop technologies that are simple, efficient, and profitable for the treatment of oily wastewater. Although much study has been undertaken on the treatment of PWW, there has not been any recent work on bibliometric analysis of global research trends on this issue. A bibliometric analysis will help current and future researchers figure out where the gaps are and how to fill them. The present study's focus is to examine the characteristics and trends of research on oily wastewater treatment with an emphasis on the treatment of PWW. This research was performed on five important aspects, including characterization of research publications, countries' performances and collaborations, an analysis of the best papers with the most citations, keyword analysis (including frequency distribution of the keyword analysis, the transformation of the keyword combination across time, and exploration of changes in rank over time), and journal analysis, according to the 2457 papers in the Science Citation Index Expanded using the Web of Science (WoS) database from 2000 to 2021. For further analysis, the contingency matrix, bump diagram, and inter-temporal network stream were employed.

Recent advances in eco-friendly fabrics with special wettability for oil/water separation

Considering the serious damage to aquatic ecosystems and marine life caused by oil spills and oily wastewater discharge, efficient, environment-friendly and sustainable oil/water separation technology has become an inevitable trend for current development. Herein, fabrics are recognized as eco-friendly materials for water treatment due to their good degradability and low cost. Particularly, fabrics with rough structures and natural hydrophilicity/oleophilicity enable the construction of superwetting surfaces for the selective separation of oil/water mixtures and even complex emulsions. Therefore, superwetting fabrics for efficiently solving oil spills and purifying oily wastewater have received extensive attention. Especially, Janus and smart fabrics are highly anticipated to enable the on-demand and sustainable treatment of oil spills and oily wastewater due to their changeable wettability. Moreover, the fabrication of superwetting fabrics with multifunctional performances for oily wastewater purification can further promote their practical industrial applications, such as photocatalytic, self-cleaning, and self-healing characteristics. However, some potential challenges still exist, which urgently need to be systematically summarized to guide the future development of this research field. In this review, firstly, the fundamental theories of wettability and the separation mechanisms based on special wettability are discussed. Then, superwetting fabrics for efficient oil/water separation are systematically reviewed, such as superhydrophobic/superoleophilic (SHB/SOL), superhydrophilic/superoleophobic (SHL/SOB), SHL/underwater superoleophobic (SHL/UWSOB), and UWSOB/underoil superoleophobic (UWSOB/UOSHB) fabrics. Most importantly, we highlight Janus, smart, and multifunctional fabrics based on their superwetting property. Correspondingly, the advantages and disadvantages of each superwetting fabric are comprehensively analyzed. Besides, super-antiwetting fabrics with superhydrophobic/superoleophobic (SHB/SOB) property are also introduced. Finally, the challenges and future research directions are explained.

Effect of Oxygen Plasma Pre-Treatment on the Surface Properties of Si-Modified Cotton Membranes for Oil/Water Separations

Hydrophobic and oleophilic Si-based cotton fabrics have recently gained a lot of attention in oil/water separation due to their high efficiency. In this study, we present the effect of O₂ plasma pre-treatment on the final properties of two Si-based cotton membranes obtained from dip coating and plasma polymerization, using polydimethylsiloxane (PDMS) as starting polymeric precursor. The structural characterizations indicate the presence of Si bond on both the modified cotton surfaces, with an increase of the carbon bond, assuring the success in surface modification. On the other hand, employing O₂ plasma strongly changes the cotton morphology, inducing specific roughness and affecting the hydrophobicity durability and separation efficiency. In particular, the wettability has been retained after 20 laundry tests at 40 °C and 80 °C, and, for separation efficiency, even after 30 cycles, an improvement in the range of 10-15%, both at room temperature and at 90 °C can be observed. These results clearly demonstrate that O₂ plasma pre-treatment, an eco-friendly, non-toxic, solvent-free, and one-step method for inducing specific functionalities on surfaces, is very effective in enhancing the oil/water separation properties for Si-based cotton membranes, especially in combination with plasma polymerization procedure for Si-based deposition.

Rigid, eco-friendly and superhydrophobic SiO2-Polyvinyl alcohol composite sponge for durable oil remediation

Development of durable and eco-friendly adsorbents for oil remediation is in great demands. However, most of adsorbents were designed to pursue large capabilities while ignored their strength after adsorbing oil, which might cause secondary oil spilling during complex salvage process. Herein, an eco-friendly and superhydrophobic SiO₂-modified polyvinyl alcohol composite (H-SiO₂-G-PVA) sponge with extraordinary rigid structure after oil adsorption is designed for durable oil remediation. Through a two-step hydrolysis-condensation process including deposition of silica microparticles and introduction of hexadecyltrimethoxysilane (HDTMS), a superhydrophobic H-SiO₂-G-PVA sponge has been successfully constructed. The sponge presents stable superhydrophobicity in various complex environments，therefore it efficiently adsorbs oil from water (up to 6 g g^-1) and separate surfactant-stabilized water/oil emulsion with high efficiency (>99%). Noticeably, the H-SiO₂-G-PVA sponge maintains tough strength (3.5 MPa) after oil adsorption, which ideally overcomes secondary oil spilling problem and endows the sponge with excellent recycling performances (>20 cycles). Meanwhile, the excellent biocompatibility of the sponge (high cell viability of 91.85%) ensures the potential for practical applications. This rigid, eco-friendly oil-adsorbing sponge that achieves stable superhydrophobicity and recyclability, fulfills the application needs for durable oil remediation.

Facile and simple fabrication of superhydrophobic and superoleophilic MS/PDA/DT sponge for efficient oil/water separation

To overcome the problems of frequent leakage accidents during oil exploitation, a superhydrophobic and superoleophilic porous MS/PDA/DT sponge was successfully prepared via mild solvent evaporation method, and a polydopamine assisted surface coating of 1-dodecanethiol (DT) on a melamine sponge (MS) substrate. Surface structure and performance of the MS/PDA/DT sponge were characterized by Scanning Electron Microscope (SEM), Fourier transform infrared spectrometer (FTIR), and Video Optical Contact Angle (CA) metre. The results showed that the as-prepared MS/PDA/DT sponge has a high-water contact angle (WCA) of 147.2°, which is probably attributed to both the rough surface derived from in situ growth and the low surface energy due to grafting of hydrophobic 1-dodecanethiol. The durability of the as-constructed MS/PDA/DT sponge was studied by repeated abrasion tests. After 50 abrasion cycles, the superhydrophobicity of the MS/PDA/DT sponge good mechanical durability. The MS/PDA/DT sponge can effectively absorb oil with an absorption capacity of up to 24 times its weight. The superhydrophobic and superoleophilic MS/PDA/DT sponge has the potential as a promising adsorbent for oil/water separation.Highlights The MS/PDA/DT sponge was prepared via the mild solvent evaporation method.The contact angle of the MS/PDA/DT sponge was 147.2^o.The adsorption capacity of the MS/PDA/DT sponge was 24 times their weight.The cost-efficient, environmentally friendly porous materials show high oil/water separation efficiency.

A robust air superhydrophilic/superoleophobic diatomite porous ceramic for high-performance continuous separation of oil-in-water emulsion

Three-dimensional (3D) porous architecture has attracted considerable attention in remediation of oil/water emulsion. In present work, an air superhydrophilic/superoleophobic diatomite porous ceramic (AS-DC) was prepared, using SiO₂ whiskers modified diatomite ceramic as the substrate and FS-50 as the modifier. The interconnected SiO₂ whiskers intertwined on the skeleton of ceramic block forming a 3D network structure, which not only improved the wettability of AS-DC, but also reinforced its mechanical property (about 2.5 MPa of compressive strength). The as-prepared AS-DC with intrinsically superoleophobicity (154°) and superhydrophilicity (0°) exhibited an underwater oil contact angle of 161°, suggesting a multifunctional separation capability. By simply assembling AS-DC with pipes and a pump, it could not only separate the surfactant-stabilized oil-in-water emulsion in a permeation flux as high as 107.8 kg min^-1 m^-2 with a selectivity of >95%, but also collect the clean water from the floating oil/water mixture in a flux of 197.4 kg min^-1 m^-2 and a selectivity of ∼99%. In addition, the AS-DC was resistant to the salt/acid/alkaline corrosion and temperature fluctuation. The mechanical/chemical firmness of AS-DC renders it tremendous potential as a robust 3D architecture in real application for purification of oil/water mixture.

Synthesis of Superhydrophobic Cellulose Stearoyl Ester for Oil/Water Separation

Developing fluorine-free superhydrophobic and biodegradable materials for oil/water separation has already become an irresistible trend. In this paper, we designed two biopolymer oil/water separation routes based on cellulose stearoyl ester (CSE), which was obtained via the acylation reaction between dissolving pulp and stearoyl chloride homogeneously. The CSE showed a superhydrophobic property, which could selectively adsorb oil from the oil/water mixture. Additionally, the CSE was emulsified with an oxidized starch (OS) solution, and the resulting latex was used to impregnate commercial, filter base paper, finally obtaining a hydrophobic and oleophilic membrane. The SEM revealed the membrane had hierarchical micro/nanostructures, while the water contact angle indicated the low surface energy of the membrane, all of which were attributed to the CSE. The membrane had high strength and long durability due to the addition of OS/CSE, and the separation efficiency was more than 99% even after ten repeated uses.

Facile Fabrication of Superhydrophobic Graphene/Polystyrene Foams for Efficient and Continuous Separation of Immiscible and Emulsified Oil/Water Mixtures

Three-dimensional superhydrophobic/superlipophilic porous materials have attracted widespread attention for use in the separation of oil/water mixtures. However, a simple strategy to prepare superhydrophobic porous materials capable of efficient and continuous separation of immiscible and emulsified oil/water mixtures has not yet been realized. Herein, a superhydrophobic graphene/polystyrene composite material with a micro-nanopore structure was prepared by a single-step reaction through high internal phase emulsion polymerization. Graphene was introduced into the polystyrene-based porous materials to not only enhance the flexibility of the matrix, but also increase the overall hydrophobicity of the composite materials. The resulting as-prepared monoliths had excellent mechanical properties, were superhydrophobic/superoleophilic (water/oil contact angles were 151° and 0°, respectively), and could be used to continuously separate immiscible oil/water mixtures with a separation efficiency that exceeded 99.6%. Due to the size-dependent filtration and the tortuous and lengthy micro-nano permeation paths, our foams were also able to separate surfactant-stabilized water-in-oil microemulsions. This work demonstrates a facile strategy for preparing superhydrophobic foams for the efficient and continuous separation of immiscible and emulsified oil/water mixtures, and the resulting materials have highly promising application potentials in large-scale oily wastewater treatment.

Poly(ethylene-co-vinyl alcohol) Electrospun Nanofiber Membranes for Gravity-Driven Oil/Water Separation

Fabrication of highly efficient oil/water separation membranes is attractive and challenging work for the actual application of the membranes in the treatment of oily wastewater and cleaning up oil spills/oil leakage accidents. In this study, hydrophilic poly(ethylene-co-polyvinyl alcohol) (EVOH) nanofiber membranes were made using an electrospinning technique for oil/water separation. The as-prepared EVOH electrospun nanofiber membranes (ENMs) exhibited a super-hydrophilic property (water contact angle 33.74°) without further treatment. As prepared, ENMs can provide continuous separation of surfactant-free and surfactant-stabilized water-in-oil emulsions with high efficiency (i.e., flux 8200 L m−2 h−1 (LMH), separation efficiency: >99.9%). In addition, their high stability (i.e., reusable, mechanically robust) would broaden the conditions under which they can be employed in the real field oil/water separation applications. Various characterization techniques (including morphology investigation, pore size, porosity, mechanical properties, and performance test) for gravity-driven oil/water separation were employed to evaluate the newly prepared EVOH ENMs.

A critical review of the development and demulsification processes applied for oil recovery from oil in water emulsions

The formation of stable emulsions is a fundamental problem in oil industry that can result in a sequence of environmental and operational problems. Chemical demulsification is extensively applied for the recovery of oil from water as well as water from oil. This review introduces different chemical demulsifiers applied for the demulsification and recovery of oil from oil in water (O/W) emulsions. Main types of surfactants (anionic, cationic, nonionics and amphoteric) involved in the formation of emulsions and enhances their stability were discussed. Promising demulsifiers such as nanoparticle (NP), hyperbranched polymers, and ionic liquids (IL), which achieved high oil recovery rate, parameters influencing demulsification efficiency and demulsification mechanisms were explored. Lastly, improvements, challenges, and new changes being made to chemical demulsifiers were underlined. Functionalized magnetic nanoparticles and hyperbranched polymers were very effective in recovering oil from O/W emulsions with an efficiency >95%. Polymers with highly hydrophilic content and high molecular weight can achieve excellent oil recovery rates due to higher interfacial activity, higher dispersion, and presence of specific functional groups. Although ionic liquids could achieve oil recovery up to 90%, high cost limits their applications. NPs showed excellent oil recovery behavior at low concentrations and ambient temperature. Demulsification efficiency of NPs can be enhanced by functionalize with other components (e.g., polymers and surfactants), while service life can be extend by silica coating. Future challenges include scaling up the use of NPs in oil recovery process and highlighting contrasts between lab-scale and field-scale applications.

Recent Progress in Modification Strategies of Nanocellulose-Based Aerogels for Oil Absorption Application

Oil spills and oily wastewater have become a major environmental problem in recent years, directly impacting the environment and biodiversity. Several techniques have been developed to solve this problem, including biological degradation, chemicals, controlled burning, physical absorption and membrane separation. Recently, biopolymeric aerogels have been proposed as a green solution for this problem, and they possess superior selective oil absorption capacity compared with other approaches. Several modification strategies have been applied to nanocellulose-based aerogel to enhance its poor hydrophobicity, increase its oil absorption capacity, improve its selectivity of oils and make it a compressible and elastic magnetically responsive aerogel, which will ease its recovery after use. This review presents an introduction to nanocellulose-based aerogel and its fabrication approaches. Different applications of nanocellulose aerogel in environmental, medical and industrial fields are presented. Different strategies for the modification of nanocellulose-based aerogel are critically discussed in this review, presenting the most recent works in terms of enhancing the aerogel performance in oil absorption in addition to the potential of these materials in near future.

Recent Progress in Microfiltration/Ultrafiltration Membranes for Separation of Oil and Water Emulsions

Oily wastewater has become one of the leading causes of environmental pollution. A massive quantity of oily wastewater is released from industries, oil spills, and routine activities, endangering the ecosystem's sustainability. Due to the enormous negative impact, researchers put strenuous efforts into developing a sustainable solution to treat oily wastewater. Microfiltration/ultrafiltration membranes are considered an efficient solution to treat oily wastewater due to their low cost, small footprint, facile operation, and high separation efficiencies. However, membranes severely fouled during the separation process due to oil's adsorption and cake layer formation, which shortens the membranes' life. This review has critically discussed the microfiltration/ultrafiltration membrane synthesizing methods and their emulsion's separation performance. In the end, key challenges and their possible solutions are highlighted to provide future direction to synthesize next-generation membranes.

Two-step facile fabrication of superamphiphilic biomimic membrane with micro-nano structure for oil-water emulsion separation on-demand

Superamphiphilic materials have attracted much attention due to their different wettability in different media. Through a simple two-step method, we fabricated a smart separation membrane with super-amphiphilic wettability. Under the...

Solvent-free processing of eco-friendly magnetic and superhydrophobic absorbent from all-plant-based materials for efficient oil and organic solvent sorption

The unique features of bioresources such as cellulose and bio-wax include renewability, biodegradability, low cost, and abundance on Earth. Therefore, their efficient use is essential for a sustainable economy. Herein, we report a facile method for the surface modification of pretreated cotton with a bio-wax emulsion in water and Fe₃O₄ nanoparticles to fabricate a green, durable, magnetic, and superhydrophobic/superoleophilic absorbent for the sorption of oil and organic solvents. Magnetic superhydrophobic cotton (MSC) was successfully prepared via a simple two-step dip-coating method without using any toxic organic reagents. The as-prepared MSC was used to selectively absorb various types of oils and organic solvents up to approximately 20-50 times its own weight. Furthermore, it exhibited a stable magnetic responsivity and high reusability in oil/water separation cycles. In addition, the removal and collection of the absorbed oil/organic solvents were easily achieved with distillation and a vacuum air pump. Moreover, the as-prepared MSC was used in a heavy oil/water gravity-separation filter system and in the continuous collection of a light oil from water surfaces using a pump. The proposed concept may provide a green and sustainable strategy for fabricating superhydrophobic/superoleophilic materials for efficient sorption of oils and organic solvents.

Facile synthesis of superhydrophobic MS/TiO2/PDMS sponge for efficient oil-water separation

To obtain a kind of superhydrophobic sponge with high oil and water selectivity, the MS/TiO₂/PDMS sponge was prepared via a two-step hydrophobic fabrication based on the melamine sponge (MS), tetrabutyl titanate (TBOT), and polydimethylsiloxane (PDMS). The effects of modification time, the concentrations of TBOT and PDMS on the properties of the MS/TiO₂/PDMS sponge were studied, and the separation mechanism was also discussed based on the interaction between the oil and the surface of the MS/TiO₂/PDMS sponge. The results suggest that under optimal conditions, the MS/TiO₂/PDMS sponge show superhydrophobicity. The contact angle and adsorption capacity for oil of the MS/TiO₂/PDMS sponge are 149.2° and 98.5 g·g^-1, respectively, and they can be recycled for about 25 cycles after oil-water separation test. This study prepares a new composite material with high oil-water selectivity, which is a good foundation for the development and research of new oil adsorbents.

Metal-Organic Framework-Based Hierarchically Porous Materials: Synthesis and Applications

Metal-organic frameworks (MOFs) have been widely recognized as one of the most fascinating classes of materials from science and engineering perspectives, benefiting from their high porosity and well-defined and tailored structures and components at the atomic level. Although their intrinsic micropores endow size-selective capability and high surface area, etc., the narrow pores limit their applications toward diffusion-control and large-size species involved processes. In recent years, the construction of hierarchically porous MOFs (HP-MOFs), MOF-based hierarchically porous composites, and MOF-based hierarchically porous derivatives has captured widespread interest to extend the applications of conventional MOF-based materials. In this Review, the recent advances in the design, synthesis, and functional applications of MOF-based hierarchically porous materials are summarized. Their structural characters toward various applications, including catalysis, gas storage and separation, air filtration, sewage treatment, sensing and energy storage, have been demonstrated with typical reports. The comparison of HP-MOFs with traditional porous materials (e.g., zeolite, porous silica, carbons, metal oxides, and polymers), subsisting challenges, as well as future directions in this research field, are also indicated.