Discrete particle simulation of particulate systems: A review of major applications and findings

The use of computational fluid dynamics in inhaler design

INTRODUCTION

Computational fluid dynamics (CFD) has recently seen increased use in the design of pharmaceutical inhalers. The use of CFD in the design of inhalers is made difficult by the complex nature of aerosol generation. At present, CFD has provided valuable insight into certain aspects of inhaler performance, though limitations in computational power have prevented the full implementation of numerical methods in the design of inhalers.

AREAS COVERED

This review examines the application of CFD in the design of aerosol drug delivery technologies with a focus on pressurized metered-dose inhalers (pMDI), nebulizers and dry powder inhalers (DPIs). Challenges associated with the application of CFD in inhaler design are discussed along with relevant investigations in the literature. Discussions of discrete element modeling (DEM) and the simulation of pharmaceutical aerosol dispersion are included.

EXPERT OPINION

The extreme complexity of coupled fluid and aerosol dynamics associated with aerosol generation has somewhat limited the use of CFD in inhaler design. Combined CFD--DEM simulations provide a useful tool in the design of DPIs, though aerosol generation in pMDIs and nebulizers has eluded CFD modeling. The most beneficial use of CFD typically occurs when concurrent CFD and experimental analyses are performed, significantly enhancing the knowledge provided by experiment alone.

Dynamics of the wet granular Leidenfrost phenomenon

By event-driven molecular dynamics simulations, we study the Leidenfrost effect for wet granular matter driven from below. In marked contrast to all earlier studies on other fluids, the dense plug hovering on the hot gas cushion undergoes an undamped oscillation. The location of the Hopf bifurcation leading to this oscillation is strongly dependent on the inelasticity of the grain impacts. The vertical separation into a gas phase with a condensed plug hovering above it is particularly pronounced due to the cohesiveness of the granulate. For sufficiently large system sizes, the Rayleigh-Taylor instability terminates the oscillatory state at late times.

The use of computational approaches in inhaler development

Computational Fluid Dynamics (CFD) and Discrete Element Modelling (DEM) studies relevant to inhaled drug delivery are reviewed. CFD is widely used in device design to determine airflow patterns and turbulence levels. CFD is also used to simulate particles and droplets, which are subjected to various forces, turbulence and wall interactions. These studies can now be performed routinely because of the availability of commercial software containing high quality turbulence and particle models. DEM allows for the modelling of agglomerate break-up upon interaction with a wall or due to shear in the flow. However, the computational cost is high and the number of particles that can be simulated is minimal compared with the number present in typical inhaled formulations. Therefore DEM is currently limited to fundamental studies of break-up mechanisms. With decreasing computational limitations, simulations combining CFD and DEM that can address outstanding issues in agglomerate break-up and dispersion will be possible.