Highly Reactive Metastable Intermixed Composites (MICs): Preparation and Characterization

Direct Writing of a 90 wt% Particle Loading Nanothermite

The additive manufacturing of energetic materials has received worldwide attention. Here, an ink formulation is developed with only 10 wt% of polymers, which can bind a 90 wt% nanothermite using a simple direct-writing approach. The key additive in the ink is a hybrid polymer of poly(vinylidene fluoride) (PVDF) and hydroxy propyl methyl cellulose (HPMC) in which the former serves as an energetic initiator and a binder, and the latter is a thickening agent and the other binder, which can form a gel. The rheological shear-thinning properties of the ink are critical to making the formulation at such high loadings printable. The Young's modulus of the printed stick is found to compare favorably with that of poly(tetrafluoroethylene) (PTFE), with a particle packing density at the theoretical maximum. The linear burn rate, mass burn rate, flame temperature, and heat flux are found to be easily adjusted by varying the fuel/oxidizer ratio. The average flame temperatures are as high as ≈2800 K with near-complete combustion being evident upon examination of the postcombustion products.

Super-Efficient Synthesis of Mesh-like Superhydrophobic Nano-Aluminum/Iron (III) Oxide Energetic Films

In this study, a novel superhydrophobic nano-aluminum/iron (III) oxide composite has been prepared by a facile one-step process of electrophoretic deposition, with wide potential applications. The optimal suspension included ethanol, acetyl-acetone, and the additives of fluorotriphenylsilane and perfluorodecyltriethoxysilane. The microstructure, wettability, and exothermic performance were analyzed by field emission scanning electron microcopy (FESEM), X-ray diffraction (XRD), water contact angle measurements, and the differential scanning calorimetry (DSC) technique. The water contact angle and the heat-release of the target composites could reach to ~170° and 2.67 kJ/g, and could still keep stable, after exposure for six months, showing a great stability. These results provided an exquisite synthesis of ideas, for designing other superhydrophobic energetic materials with self-cleaning properties, for real industrial application.

Energetic Performance of Optically Activated Aluminum/Graphene Oxide Composites

Optical ignition of solid energetic materials, which can rapidly release heat, gas, and thrust, is still challenging due to the limited light absorption and high ignition energy of typical energetic materials ( e.g., aluminum, Al). Here, we demonstrated that the optical ignition and combustion properties of micron-sized Al particles were greatly enhanced by adding only 20 wt % of graphene oxide (GO). These enhancements are attributed to the optically activated disproportionation and oxidation reactions of GO, which release heat to initiate the oxidization of Al by air and generate gaseous products to reduce the agglomeration of the composites and promote the pressure rise during combustion. More importantly, compared to conventional additives such as metal oxides nanoparticles ( e.g., WO₃ and Bi₂O₃), GO has much lower density and therefore could improve energetic properties without sacrificing Al content. The results from Xe flash ignition and laser-based excitation experiments demonstrate that GO is an efficient additive to improve the energetic performance of micron-sized Al particles, enabling micron-sized Al to be ignited by optical activation and promoting the combustion of Al in air.

Tuning the Reactivity of Metastable Intermixed Composite n-Al/PTFE by Polydopamine Interfacial Control

The metastable intermixed composite (MIC) is one of the most popular research topics in the field of energetic materials (EMs). The goal is to invent EMs with tunable reactivity and desired energy content. However, it is very difficult to tune the reactivity of MIC due to its high reactivity and sensitivity caused by enlarged specific surface area and intimate contact between the oxidizers and fuels. Herein, we demonstrated a facile fabrication method that can be used to control the reactivity between the nanoaluminum (n-Al) and poly(tetrafluoroethylene) (PTFE) using an in situ-synthesized polydopamine (PDA) binding layer. It was found that PDA can adhere to both n-Al and PTFE particles, resulting in integrated n-Al@PDA/PTFE MICs. In comparison with traditional n-Al/PTFE MICs, the n-Al@PDA/PTFE showed an increased energy release and reduced sensitivity and more importantly tunable reactivity. By regulating the experimental conditions of coating, the thickness of PDA could be well controlled, which makes the tunable reactivity of n-Al@PDA/PTFE possible. The PDA interfacial layer may increase the preignition reaction (PIR) heat of Al₂O₃/PTFE and therefore the overall reaction heat of n-Al/PTFE. It also reveals that the PDA interfacial layer postponed the PIR, leading to an increase in onset thermal decomposition temperature ( T_o). As T_o increased, a more complete reaction between PTFE and Al nanoparticles could be achieved.