Recent progress on the growth mechanism of carbon nanotubes: a review

Synthesis of Multi-Walled Carbon Nanotubes from Plastic Waste Using a Stainless-Steel CVD Reactor as Catalyst

The disposal of non-biodegradable plastic waste without further upgrading/downgrading is not environmentally acceptable and many methods to overcome the problem have been proposed. Herein we indicate a simple method to make high-value nanomaterials from plastic waste as a partial solution to the environmental problem. Laboratory-based waste centrifuge tubes made of polypropylene were chosen as a carbon source to show the process principle. In the process, multi-walled carbon nanotubes (MWCNTs) were synthesized from plastic waste in a two-stage stainless steel 316 (SS 316) metal tube that acted as both reactor vessel and catalyst. The steel reactor contains Fe (and Ni, and various alloys), which act as the catalyst for the carbon conversion process. The reaction and products were studied using electron probe microanalysis, thermogravimetric analysis, Raman spectroscopy and transmission electron microscopy and scanning electron microscopy. Optimization studies to determine the effect of different parameters on the process showed that the highest yield and most graphitized MWCNTs were formed at 900 °C under the reaction conditions used (yield 42%; Raman I_D/I_G ratio = 0.48). The high quality and high yield of the MWCNTs that were produced in a flow reactor from plastic waste using a two stage SS 316 chemical vapor deposition (CVD) furnace did not require the use of an added catalyst.

Vertically Aligned Carbon Nanotubes as Platform for Biomimetically Inspired Mechanical Sensing, Bioactive Surfaces, and Electrical Cell Interfacing

Vertically aligned carbon nanotubes (VACNTs) are one dimensional carbon objects anchored atop of a solid substrate. They are geometrically fixed in contrast to their counterparts, randomly oriented carbon nanotubes (CNTs). In this progress report, the breadth in which these one dimensional, mechanically flexible, though robust and electrical conducting carbon nanostructures can be employed as functional material is shown and our research is put in perspective to work in the last five to ten years. The connection between the different areas touched in this report is the biomimetic-materials approach, which rely on the hairy morphology of VACNTs. These properties in connection with their electrical conductivity offer possibilities towards new functional features and applications of VACNTs. To appreciate the possibilities of biomimetic research with VACNTs, first their material characteristics are given to make the reader familiar with specific features of their synthesis, the peculiarities in arranging and controlling the morphology of CNTs in a vertical alignment as well as a current understanding of these properties on a microscopic basis. In doing so, similarities as well as differences, which offer new possibilities for biomimetic studies of VACNTS with respect to multiwalled randomly oriented CNTs, will become clear.

Growth and Characterization of Metastable Hexagonal Nickel Thin Films via Plasma-Enhanced Atomic Layer Deposition

There is a great interest in various branches of the advanced materials industry for the development of novel methods (and improvements to existing ones) for the deposition of conformal ultrathin metallic films. In most of these applications, like enhanced solar absorbers and microelectronics, achieving the capacity to deposit a conformal thin film on a three-dimensional structure is an important condition. Plasma-enhanced atomic layer deposition (ALD) is known for its potential for growth of conformal thin films with a precise control over the thickness and its capability for deposition at relatively low temperatures (below 500 °C). This study evaluates the potential of plasma-enhanced ALD for growth of conformal nickel thin films, using bis(ethylcyclopentadienyl)nickel and nitrogen/hydrogen plasma as precursors. A comprehensive analysis of the structure, composition, and physical properties of the films was performed. The results indicate that conformal nickel films with low levels of impurity were successfully deposited on sapphire. The films had a roughness of R_a = 1.5 nm and were seen to be under strain. The deposited nickel had a hexagonal crystal structure, with a random in-plane orientation of the grains, while the grains had their c-axes oriented along the normal to the interface. These results pave the way for conformal low-temperature deposition of high-quality nickel thin films on three-dimensional structures.

Fabrication and Water Treatment Application of Carbon Nanotubes (CNTs)-Based Composite Membranes: A Review

Membrane separation technology is widely explored for various applications, such as water desalination and wastewater treatment, which can alleviate the global issue of fresh water scarcity. Specifically, carbon nanotubes (CNTs)-based composite membranes are increasingly of interest due to the combined merits of CNTs and membrane separation, offering enhanced membrane properties. This article first briefly discusses fabrication and growth mechanisms, characterization and functionalization techniques of CNTs, and then reviews the fabrication methods for CNTs-based composite membranes in detail. The applications of CNTs-based composite membranes in water treatment are comprehensively reviewed, including seawater or brine desalination, oil-water separation, removal of heavy metal ions and emerging pollutants as well as membrane separation coupled with assistant techniques. Furthermore, the future direction and perspective for CNTs-based composite membranes are also briefly outlined.

Advanced anodes composed of graphene encapsulated nano-silicon in a carbon nanotube network

In situ growth of hierarchical Gra/CNT was achieved for a Si@Gra@CNT composite, and the composite exhibit improved electrochemical performance as a LIB anode.

Investigation of growth dynamics of carbon nanotubes

The synthesis of single-walled carbon nanotubes (SWCNTs) with defined properties is required for both fundamental investigations and practical applications. The revealing and thorough understanding of the growth mechanism of SWCNTs is the key to the synthesis of nanotubes with required properties. This paper reviews the current status of the research on the investigation of growth dynamics of carbon nanotubes. The review starts with the consideration of the peculiarities of the growth mechanism of carbon nanotubes. The physical and chemical states of the catalyst during the nanotube growth are discussed. The chirality selective growth of nanotubes is described. The main part of the review is dedicated to the analysis and systematization of the reported results on the investigation of growth dynamics of nanotubes. The studies on the revealing of the dependence of the growth rate of nanotubes on the synthesis parameters are reviewed. The correlation between the lifetime of catalyst and growth rate of nanotubes is discussed. The reports on the calculation of the activation energy of the nanotube growth are summarized. Finally, the growth properties of inner tubes inside SWCNTs are considered.

Carbon : nickel nanocomposite templates - predefined stable catalysts for diameter-controlled growth of single-walled carbon nanotubes

Carbon : nickel (C : Ni) nanocomposite templates (NCTs) were used as catalyst precursors for diameter-controlled growth of single-walled carbon nanotubes (SWCNTs) by chemical vapor deposition (CVD). Two NCT types of 2 nm thickness were prepared by ion beam co-sputtering without (type I) or with assisting Ar(+) ion irradiation (type II). NCT type I comprised Ni-rich nanoparticles (NPs) with defined diameter in an amorphous carbon matrix, while NCT type II was a homogenous C : Ni film. Based on the Raman spectra of more than 600 individual SWCNTs, the diameter distribution obtained from both types of NCT was determined. SWCNTs with a selective, monomodal diameter distribution are obtained from NCT type I. About 50% of the SWCNTs have a diameter of (1.36 ± 0.10) nm. In contrast to NCT type I, SWCNTs with a non-selective, relatively homogeneous diameter distribution from 0.80 to 1.40 nm covering 88% of all SWCNTs are obtained from NCT type II. From both catalyst templates predominantly separated as-grown SWCNTs are obtained. They are free of solvents or surfactants, exhibit a low degree of bundling and contain negligible amounts of MWCNTs. The study demonstrates the advantage of predefined catalysts for diameter-controlled SWCNT synthesis in comparison to in situ formed catalysts.

Fe3C-filled carbon nanotubes: permanent cylindrical nanomagnets possessing exotic magnetic properties

The present study aims to deduce the confinement effect on the magnetic properties of iron carbide (Fe3C) nanorods filled inside carbon nanotubes (CNTs), and to document any structural phase transitions that can be induced by compressive/tensile stress generated within the nanorod. Enhancement in the magnetic properties of the nanorods is attributed to tensile stress as well as to compression, present in the radial direction and along the nanotube axis, respectively. Finally, the growth of permanent cylindrical nanomagnets has been optimized by applying a field gradient. Besides presenting the growth model of in situ filling, we have also proposed the mechanism of magnetization of the nanotubes. Magnetization along the tube axis has been probed by confirming the pole formation. Fe3C has been selected because of its ease of formation, low TC and incompressibility.

Functionalized carbon nanotubes and their promising applications in therapeutics and diagnostics

Carbon nanotubes (CNTs) have attracted much attention from researchers worldwide in recent years due to their high aspect ratio, high surface area, and excellent material properties, such as electrical and thermal conductivities and mechanical strength. These rolled-up seamless cylinders of graphene sheets possess nanosized hollow-tube-shaped structures. The CNTs can be single-walled, double-walled or multi-walled, depending upon the number of graphene layers from which a single nanotube is composed. The CNTs, favoring encapsulation of drug molecules or by possible attachment of theranostic agents on the nanotube walls, have enabled their use in controlled drug delivery, and in targeting of drug molecules to specific sites such as the lymphatic system, brain, ocular system, and cancerous tissue. This chapter provides an overview of various types of CNTs, methods utilized for their commercial production, and the functionalization approaches employed in drug-delivery applications. In addition, the chapter also endeavors to provide a thoughtful insight into the toxicity and regulatory concerns that need to be addressed before the CNTs can be launched in the market.

Interactions between metal species and nitrogen-functionalized carbon nanotubes

Surface functionalities and defects strongly influence the interactions between metal species and nitrogen-functionalized carbon nanotubes.

Atomic scale simulation of carbon nanotube nucleation from hydrocarbon precursors

Atomic scale simulations of the nucleation and growth of carbon nanotubes is essential for understanding their growth mechanism. In spite of over twenty years of simulation efforts in this area, limited progress has so far been made on addressing the role of the hydrocarbon growth precursor. Here we report on atomic scale simulations of cap nucleation of single-walled carbon nanotubes from hydrocarbon precursors. The presented mechanism emphasizes the important role of hydrogen in the nucleation process, and is discussed in relation to previously presented mechanisms. In particular, the role of hydrogen in the appearance of unstable carbon structures during in situ experimental observations as well as the initial stage of multi-walled carbon nanotube growth is discussed. The results are in good agreement with available experimental and quantum-mechanical results, and provide a basic understanding of the incubation and nucleation stages of hydrocarbon-based CNT growth at the atomic level.

Atomic scale simulation of the nucleation and growth of carbon nanotubes is essential for understanding their growth mechanism. Here, the authors look at cap nucleation of nanotubes from hydrocarbon precursors, specifically probing the role of hydrogen in the early stages of growth.

A facile route for growth of CNTs on Si@hard carbon for conductive agent incorporating anodes for lithium-ion batteries

Conductive agent incorporating Si anodes consisting of directly grown carbon nanotubes on hard carbon encapsulating Si nanoparticles were prepared by a one-pot chemical vapour deposition process. Owing to this fabulous structure, Si-based anodes exhibit excellent cycle retention and rate capability with a high-mass-loading of 3.5 mg cm(-2).

Preparation of nitrogen-doped carbon nanotubes with different morphologies from melamine-formaldehyde resin

We report a facile method for the synthesis of nitrogen-doped carbon nanotubes (NCNTs) from melamine-formaldehyde (MR) resin using FeCl3 or supported FeCl3 as catalysts. The growth of NCNTs follows a decomposition-reconstruction mechanism, in which the polymer precursor would totally gasify during pyrolysis process and then transformed into carbon nanotubes. The morphology of the NCNTs could be adjusted via applying different catalyst supports and three kinds of carbon nanotubes with outer-diameter of 20-200 nm and morphologies of either bamboo-like or hollow interiors were obtained. Nitrogen atoms in the materials were mainly in the form of pyridinic and quaternary form while the formation of iron species strongly depended on the interaction between iron precursor and organic carbon/nitrogen sources. All MR resin derived NCNTs are efficient toward oxygen reduction reaction (ORR). NCNTs prepared using FeCl3 as catalyst showed the highest ORR activity with half-wave potentials of -0.17 V, which is comparable with commercial Pt/C. This is probably because of a close contact between MR resin and iron precursor could enhance the iron-ligand coordination strength and thus steadily improve the performance of the catalyst.

The Search for Functional Porous Carbons from Sustainable Precursors

The design and development of carbon-based porous materials perhaps represents one of the most adaptable areas of materials science research. These materials are ubiquitous with the current energy and chemical production infrastructure and as will be highlighted in this book will be absolutely critical in technology development associated with green, sustainable energy/chemical provision (e.g. electricity generation and storage; the Methanol Economy, Biorefinery, etc.) and environmental science (e.g. purification/remediation, gas sorption, etc.). However, alongside these environmental and sustainable provision schemes, there will also be a concurrent need to produce and develop more sustainable porous carbon materials (e.g. microporous, mesoporous, carbon aerogels, etc.). This is particularly relevant when considering the whole life cycle of a product (i.e. from precursor “cradle” to “green” manufacturing and the product end-of-life “grave”). In this regard, carbon materials scientists can take their inspiration from nature and look to the products of natural photosynthetic carbon cycles (e.g. glucose, polysaccharides, lignocellulosics, etc.) as potential precursors in the synthesis of applicable porous carbon materials. If such synthetic strategies are coupled with simpler, lower-energy synthetic processes, then materials production (e.g. the separation media) can in turn contribute to the reduction in greenhouse-gas emissions or the use of toxic elements. These are crucial parameters to be considered in sustainable materials manufacturing. Furthermore, these materials must present useful, beneficial (and preferably tuneable) physicochemical and porous properties, which are least comparable and ideally better than carbon materials (e.g. carbon aerogels, activated carbons, etc.) synthesised via more energy-intensive and less-sustainable pathways. This introductory chapter introduces these concepts and provides the basis for the following book which will provide an introduction and discussion of the possible synthetic pathways to the production of applicable porous carbon materials from sustainable precursors and practices. Furthermore, throughout this book, the application of these exciting sustainable carbon-based materials in the increasingly important field of sustainable chemical and energy provision will be introduced and discussed.

One-step and low-temperature synthesis of carbon nanotubes with no post treatment and high purity

A new strategy for the synthesis of carbon nanotubes without any catalyst via the reaction between difluorocarbene (CF₂) radicals generated from a precursor (hexafluoropropylene oxide) and porous silicon nanowire arrays at low temperature is reported in this study.

Sustainable carbon materials

Carbon-based structures are the most versatile materials used in the modern nanotechnology. Therefore there is a need to develop increasingly more sustainable variants of carbon materials.

Synthesis and assembly of nanomaterials under magnetic fields

Traditionally, magnetic field has long been regarded as an important means for studying the magnetic properties of materials. With the development of synthesis and assembly methods, magnetic field, similar to conventional reaction conditions such as temperature, pressure, and surfactant, has been developed as a new parameter for synthesizing and assembling special structures. To date, magnetic fields have been widely employed for materials synthesis and assembly of one-dimensional (1D), two-dimensional (2D) or three-dimensional (3D) aggregates. In this review, we aim to provide a summary on the applications of magnetic fields in this area. Overall, the objectives of this review are: (1) to theoretically discuss several factors that refer to magnetic field effects (MFEs); (2) to review the magnetic-field-induced synthesis of nanomaterials; the 1D structure of various nanomaterials, such as metal oxides/sulfide, metals, alloys, and carbon, will be described in detail. Moreover, the MFEs on spin states of ions, magnetic domain and product phase distribution will be also involved; (3) to review the alignment of carbon nanotubes, assembly of magnetic nanomaterials and photonic crystals with the help of magnetic fields; and (4) to sketch the future opportunities that magnetic fields can face in the area of materials synthesis and assembly.

Chemical vapor deposition growth of single-walled carbon nanotubes with controlled structures for nanodevice applications

Single-walled carbon nanotubes (SWNTs), a promising substitute to engineer prospective nanoelectronics, have attracted much attention because of their superb structures and physical properties. The unique properties of SWNTs rely sensitively on their specific chiral structures, including the diameters, chiral angles, and handedness. Furthermore, high-performance and integrated circuits essentially require SWNT samples with well-aligned arrays, of single conductive type and of pure chirality. Although much effort has been devoted to chemical vapor deposition (CVD) growth of SWNTs, their structure control, growth mechanism, and structural characterizations are still the primary obstacles for the fabrication and application of SWNT-based nanodevices. In this Account, we focus on our established CVD growth methodology to fulfill the requirements of nanodevice applications. A rational strategy was successfully exploited to construct complex architectures, selectively enrich semiconducting (s) or metallic (m) SWNTs, and control chirality. First, well-aligned and highly dense SWNT arrays are beneficial for nanodevice integration. For the directed growth mode, anisotropic interactions between the SWNTs and the crystallographic structure of substrate are crucial for their growth orientation. Just as crystals possess various symmetries, SWNTs with controlled geometries have the corresponding turning angles. Their complex architectures come from the synergetic effect of lattice and gas flow directed modes. Especially, the aligned orientations of SWNTs on graphite are chirality-selective, and their chiral angles, handedness, and (n,m) index have been conveniently and accurately determined. Second, UV irradiation and sodium dodecyl sulfate (SDS) washing-off methods have been explored to selectively remove m-SWNTs, leaving only s-SWNT arrays on the surface. Moreover, the UV-assisted technique takes the advantages of low cost and high efficiency and it directly produces a high ratio of s-SWNT arrays. We also designed a smart scotch tape to sort out the s-SWNTs and m-SWNTs from the as-grown mixture with 3-aminopropyl-triethoxysilane and triethoxyphenylsilane as glues, respectively. This is analogous to the mechanical exfoliation of a graphene sheet. Third, the obtained SWNT intramolecular junctions obtained by temperature-mediated CVD indicate that temperature can seriously affect the SWNT's chirality during its growth. Importantly, the cloning method can validate the chirality-controlled growth of SWNTs, and the cloning efficiency is significantly improved on a quartz surface. Well-aligned SWNT arrays with a high density and controlled structures are highly desirable for carbon nanoelectronics. We hope that the advanced methodology used here will promote their controlled preparation and provide insights into the growth mechanism of SWNTs.

Ni3C-assisted growth of carbon nanofibres 300 °C by thermal CVD

Ni-assisted thermal chemical vapor deposition (TCVD) is one of the most common techniques for the growth of carbon nanofibres/nanotubes (CNFs/CNTs). However, some fundamental issues related to the catalytic growth of CNFs/CNTs, such as the low-limit growth temperature, the limiting steps and the state of Ni, are still controversial. Here, we report the growth of CNFs at 300 °C; that is the lowest temperature for the growth of CNFs by TCVD using Ni as the catalyst so far. The results showed that the Ni existed in rhombohedral Ni3C, not in the normal form of face-centered cubic Ni, and the C atoms for building the CNFs were precipitated from the (001) planes of the faceted Ni3C nanoparticles. The CNFs are believed to be formed by the decomposition-formation cycle of metastable Ni3C that has a low-limit decomposition temperature of about 300 °C. Our results strongly suggest that TCVD is a valuable tool for the synthesis of CNFs/CNTs at temperatures below 400 °C, which is generally considered as the upper-limit temperature for fabricating complementary metal oxide semiconductor devices but is the low-limit temperature for growing CNFs/CNTs by TCVD at present.

Fischer-Tropsch reaction on a thermally conductive and reusable silicon carbide support

The Fischer-Tropsch (FT) process, in which synthesis gas (syngas) derived from coal, natural gas, and biomass is converted into synthetic liquid fuels and chemicals, is a strongly exothermic reaction, and thus, a large amount of heat is generated during the reaction that could severely modify the overall selectivity of the process. In this Review, we report the advantages that can be offered by different thermally conductive supports, that is, carbon nanomaterials and silicon carbide, pure or doped with different promoters, for the development of more active and selective FT catalysts. This Review follows a discussion regarding the clear trend in the advantages and drawbacks of these systems in terms of energy efficiency and catalytic performance for this most-demanded catalytic process. It is demonstrated that the use of a support with an appropriate pore size and thermal conductivity is an effective strategy to tune and improve the activity of the catalyst and to improve product selectivity in the FT process. The active phase and the recovery of the support, which also represents a main concern in terms of the large amount of FT catalyst used and the cost of the active cobalt phase, is also discussed within the framework of this Review. It is expected that a thermally conductive support such as β-SiC will not only improve the development of the FT process, but that it will also be part of a new support for different catalytic processes for which high catalytic performance and selectivity are strongly needed.

From solid carbon sources to carbon nanotubes: a general water-assisted approach

We reported a universal approach to prepare carbon nanotubes from solid-state carbons.

Growth of CNTs Using Liquefied Petroleum Gas as Carbon Source by Chemical Vapor Deposition Method

Carbon nanotubes were successfully synthesized by chemical vapor deposition method which used the liquefied petroleum gas (LPG) as carbon source and NiO powder as catalysts. The experiment was carried out by heating catalyst at 450°C for 0.5 h and synthesized CNTs at 750°C for 1-5 h in tube furnace using the LPG rates of 5-20 ml/min. The product was characterized by carbon yield product, SEM, TEM, Raman, XRD and the electrical resistivity. It was found that the yield product increased with increasing the synthesis of time and the mean diameter in the range of 20 nm to 50 nm. The optimum condition of the synthesis of CNTs was found at LPG flow rate of 10 ml/min, synthesis time of 4 h and obtained the electrical resistivity of 0.62 Ω.cm.

Computational studies of catalyst-free single walled carbon nanotube growth

Semiempirical tight binding (TB) and density functional theory (DFT) methods have been used to study the mechanism of single walled carbon nanotube (SWNT) growth. The results are compared with similar calculations on graphene. Both TB and DFT geometry optimized structures of relevance to SWNT growth show that the minimum energy growth mechanism is via the formation of hexagons at the SWNT end. This is similar to the result for graphene where growth occurs via the formation of hexagons at the edge of the graphene flake. However, due to the SWNT curvature, defects such as pentagons are more stable in SWNTs than in graphene. Monte Carlo simulations based on the TB energies show that SWNTs close under conditions that are proper for growth of large defect-free graphene flakes, and that a particle such as a Ni cluster is required to maintain an open SWNT end under these conditions. The calculations also show that the proper combination of growth parameters such as temperature and chemical potential are required to prevent detachment of the SWNTs from the Ni cluster or encapsulation of the cluster by the feedstock carbon atoms.