Reaction-induced microphase separation in DDS-cured TGDDM thermosets containing PCL-b-PES-b-PCL triblock copolymer

Schematic diagram of micro-phase separation during the curing reaction.

Morphological adjustment determines the properties of cationically polymerized epoxy resins

Method of integrating a crystalline polyester into an epoxy resin determines morphology and by this mechanical properties.

Effect of carboxylated poly(ethylene oxide-b-propylene oxide-b-ethylene oxide) block copolymer on nanostructured unsaturated polyester resin

A carboxylated poly(ethylene oxide-b-propylene oxide-b-ethylene oxide) (PEO-b-PPO-b-PEO) block copolymer was used to fabricate nanostructured unsaturated polyester materials.

Volume shrinkage and rheological studies of epoxidised and unepoxidised poly(styrene-block-butadiene-block-styrene) triblock copolymer modified epoxy resin–diamino diphenyl methane nanostructured blend systems

Spherical, wormlike and micro domains like morphologies in epoxy/eSBS/DDM blends with different epoxidation degrees.

A unique fabrication strategy of hierarchical morphologies: combination of multi-step self-assembling and morphology transition

Sea cucumber-like hierarchical microstructures were fabricated, and a multi-step self-assembling process was observed in the RAFT dispersion polymerization.

Effect of poly(ethylene oxide) homopolymer and two different poly(ethylene oxide-b-poly(propylene oxide)-b-poly(ethylene oxide) triblock copolymers on morphological, optical, and mechanical properties of nanostructured unsaturated polyester

Novel nanostructured unsaturated polyester resin-based thermosets, modified with poly(ethylene oxide) (PEO), poly(propylene oxide) (PPO), and two poly(ethylene oxide-b-propylene oxide-b-ethylene oxide) block copolymers (BCP), were developed and analyzed. The effects of molecular weights, blocks ratio, and curing temperatures on the final morphological, optical, and mechanical properties were reported. The block influence on the BCP miscibility was studied through uncured and cured mixtures of unsaturated polyester (UP) resins with PEO and PPO homopolymers having molecular weights similar to molecular weights of the blocks of BCP. The final morphology of the nanostructured thermosetting systems, containing BCP or homopolymers, was investigated, and multiple mechanisms of nanostructuration were listed and explained. By considering the miscibility of each block before and after curing, it was determined that the formation of the nanostructured matrices followed a self-assembly mechanism or a polymerization-induced phase separation mechanism. The miscibility between PEO or PPO blocks with one of two phases of UP matrix was highlighted due to its importance in the final thermoset properties. Relationships between the final morphology and thermoset optical and mechanical properties were examined. The mechanisms and physics behind the morphologies lead toward the design of highly transparent, nanostructured, and toughened thermosetting UP systems.

Role of Localized Network Damage in Block Copolymer Toughened Epoxies

The underlying mechanisms responsible for the toughening of block copolymer modified thermoset epoxies are not completely understood. A current theory targets cavitation of the rubbery cores in dispersed micelles as the key event that triggers shear yielding, resulting in enhanced toughness. To evaluate this hypothesis, we prepared spherical micelle forming block copolymers with rubbery cores (prone to cavitation) and glassy cores (unable to cavitate). Surprisingly, both systems enhance fracture toughness, although the rubbery core micelles outperform the glassy core counterparts. This finding challenges previous deductions regarding the toughening mechanism. We propose that the mechanical integrity of the region immediately surrounding the micelle core is compromised by the presence of the corona blocks, facilitating local deformation of the matrix. We speculate that the compliant nature of the rubber amplifies this effect.

Solvent-free preparation of high-toughness epoxy--SWNT composite materials

Multicomponent nanocomposite materials based on a high-performance epoxy system and single-walled carbon nanotubes (SWNTs) have been prepared. The noncovalent wrapping of nitric acid-treated SWNTs with a PEO-based amphiphilic block copolymer leads to a highly disaggregated filler with a boosted miscibility in the epoxy matrix, allowing its dispersion without organic solvents. Although direct dispersion of acid-treated SWNTs results in modestly improved epoxy matrix mechanical properties, the incorporation of wrapped SWNTs produces a huge increase in toughness (276% improvement at 0.5 wt % loading) and impact strength (193% at 0.5 wt % loading) with no detrimental effect on the elastic properties. A synergistic effect between SWNTs and the block copolymer is revealed on the basis of tensile and impact strength results. Atomic force microscopy has been applied, obtaining stiffness mappings that identify nanostructure features responsible of the dynamic mechanical behavior. The electrical percolation threshold is greatly reduced, from 0.31 to 0.03 wt % SWNTs when block copolymer-wrapped SWNTs are used, and all the measured conductivity values increased up to a maximum of 7 orders of magnitude with respect to the baseline matrix (1 wt % wrapped-SWNTs loading). This approach provides an efficient way to disperse barely dispersible SWNTs without solvents into an epoxy matrix, and to generate substantial improvements with small amounts of SWNTs.