Macroscopic fibers of well-aligned carbon nanotubes by wet spinning

Dynamics of capillary infiltration of liquids into a highly aligned multi-walled carbon nanotube film

The physical compatibility of a highly aligned carbon nanotube (HACNT) film with liquids was established using a fast and convenient experimental protocol. Two parameters were found to be decisive for the infiltration process. For a given density of nanotube packing, the thermodynamics of the infiltration process (wettability) were described by the contact angle between the nanotube wall and a liquid meniscus (θ). Once the wettability criterion (θ < 90°) was met, the HACNT film (of free volume equal to 91%) was penetrated gradually by the liquid in a rate that can be linearly correlated to dynamic viscosity of the liquid (η). The experimental results follow the classical theory of capillarity for a steady process (Lucas-Washburn law), where the nanoscale capillary force, here supported by gravity, is compensated by viscous drag. This most general theory of capillarity can be applied in a prediction of both wettability of HACNT films and the dynamics of capillary rise in the intertube space in various technological applications.

Macroscopic carbon nanotube assemblies: preparation, properties, and potential applications

As classical 1D nanoscale structures, carbon nanotubes (CNTs) possess remarkable mechanical, electrical, thermal, and optical properties. In the past several years, considerable attention has been paid to the use of CNTs as building blocks for novel high-performance materials. In this way, the production of macroscopic architectures based on assembled CNTs with controlled orientation and configurations is an important step towards their application. So far, various forms of macroscale CNT assemblies have been produced, such as 1D CNT fibers, 2D CNT films/sheets, and 3D aligned CNT arrays or foams. These macroarchitectures, depending on the manner in which they are assembled, display a variety of fascinating features that cannot be achieved using conventional materials. This review provides an overview of various macroscopic CNT assemblies, with a focus on their preparation and mechanical properties as well as their potential applications in practical fields.

A model for the strength of yarn-like carbon nanotube fibers

A model for the strength of pure carbon nanotube (CNT) fibers is derived and parametrized using experimental data and computational simulations. The model points to the parameters of the subunits that must be optimized in order to produce improvements in the strength of the macroscopic CNT fiber, primarily nanotube length and shear strength between CNTs. Fractography analysis of the CNT fibers reveals a fibrous fracture surface and indicates that fiber strength originates from resistance to nanotube pull-out and is thus proportional to the nanotube-nanotube interface contact area and shear strength. The contact area between adjacent nanotubes is determined by their degree of polygonization or collapse, which in turn depends on their diameter and number of layers. We show that larger diameter tubes with fewer walls have a greater degree of contact, as determined by continuum elasticity theory, molecular mechanics, and image analysis of transmission electron micrographs. According to our model, the axial stress in the CNTs is built up by stress transfer between adjacent CNTs through shear and is thus proportional to CNT length, as supported by data in the literature for CNT fibers produced by different methods and research groups. Our CNT fibers have a yarn-like structure in that rather than being solid, they are made of a network of filament subunits. Indeed, the model is consistent with those developed for conventional yarn-like fibers.

Effects of surfactants on spinning carbon nanotube fibers by an electrophoretic method

Thin fibers were spun from a colloidal solution of single-walled carbon nanotubes (SWNTs) using an electrophoretic method. Sodium dodecylbenzenesulfonate (NaDDBS) was chosen as a surfactant and showed good performance owing to its special chemical structure. The highest spinning velocity reached 0.5 mm s^-1. The resulting SWNT fibers had a tensile strength of 400 MPa and a conductivity of 355 S cm^-1. Their mechanical and electrical properties were markedly improved after adding NaDDBS as the dispersant in water.

Nanocomposites of carbon nanotube fibers prepared by polymer crystallization

Nanocomposites of carbon nanotube fibers have been prepared using controlled polymer crystallization confined in nanotube aerogel fibers. The polyethylene nanocomposites have been investigated by means of polarized optical microscopy (POM), scanning electron microscopy (SEM) and wide-angle X-ray diffraction (WAXD). The individual nanotubes are periodically decorated with polyethylene nanocrystals, forming aligned hybrid shish-kebab nanostructures. After melting and recrystallization, transcrystalline lamellae connecting the adjacent aligned nanotubes develop. Microstructural analysis shows that the nanotubes can nucleate the growth of both orthorhombic and monoclinic crystals of polyethylene in the quiescent state. The tensile strength, modulus, and axial electrical conductivity of these polyethylene/CNT composite fibers are as high as 600 MPa, 60 GPa, and 5000 S/m, respectively.

Ordering in a droplet of an aqueous suspension of single-wall carbon nanotubes on a solid substrate

We report on a series of experiments on the aqueous, nematic liquid crystalline phase of single-wall carbon nanotubes (SWNTs) and their ordered assemblies on the solid substrates. The nanotubes were dispersed at a low concentration of isotropic phase, and the concentration was gradually increased by the controlled evaporation of water. In-situ isotropic-to-liquid crystalline phase transition via a biphasic region was observed during water evaporation. Drying on a substrate demonstrated the effect of surface fields on the order and alignment of SWNTs in the liquid suspension and the influence on the structure of the deposited nanotubes after evaporation.

True solutions of single-walled carbon nanotubes for assembly into macroscopic materials

Translating the unique characteristics of individual single-walled carbon nanotubes into macroscopic materials such as fibres and sheets has been hindered by ineffective assembly. Fluid-phase assembly is particularly attractive, but the ability to dissolve nanotubes in solvents has eluded researchers for over a decade. Here, we show that single-walled nanotubes form true thermodynamic solutions in superacids, and report the full phase diagram, allowing the rational design of fluid-phase assembly processes. Single-walled nanotubes dissolve spontaneously in chlorosulphonic acid at weight concentrations of up to 0.5 wt%, 1,000 times higher than previously reported in other acids. At higher concentrations, they form liquid-crystal phases that can be readily processed into fibres and sheets of controlled morphology. These results lay the foundation for bottom-up assembly of nanotubes and nanorods into functional materials.

Macroscopic single-walled-carbon-nanotube fiber self-assembled by dip-coating method

Pure macroscopic single-walled-carbon-nanotube (SWNT) fibers are fabricated by using a dip-coating method without any additive or additional electrical equipment or complex apparatus. The present method only utilizes microfluidics, which includes capillary condensation, capillary flow, and surface tension, and results in the self-assembly and self-alignment of SWNT colloids.

Highly efficient vertical growth of wall-number-selected, N-doped carbon nanotube arrays

We demonstrate a straightforward approach for rapid growth of wall-number selected, N-doped CNT arrays. Highly uniform nanopatterned iron catalyst arrays were prepared by tilted deposition through block copolymer nanotemplates. PECVD growth of CNTs from the nanopatterned catalysts in an NH(3) environment generated vertical N-doped CNTs with a fine-tunability of their carbon wall numbers. The optimized growth conditions produced 52 microm long N-doped CNTs within 1 min. Owing to N-doping, the wall-number selected CNTs including DWNTs and TWNTs demonstrated enhanced electro-conductivity and chemical functionality. This remarkably fast growth of highly uniform N-doped CNTs, whose material properties and chemical functionalizability are reinforced by N-doping, offers a new area of large-scale nanofabrication, potentially useful for diverse nanodevices.

Anisotropic thin films of single-wall carbon nanotubes from aligned lyotropic nematic suspensions

Lyotropic nematic aqueous suspensions of single-wall carbon nanotubes can be uniformly aligned in thin cells by shearing. Homogeneous anisotropic thin films of nanotubes can be prepared by drying the nematic. Optical transmission between parallel or crossed polarizers is measured and described in order to estimate the dichroic ratio. The order parameter is measured using polarized Raman spectroscopy and found to be quite weak due to entanglement of the nanotubes and/or to an intrinsic viscoelastic behavior of the nanotube suspensions.