RAFT-mediated one-pot aqueous emulsion polymerization of methyl methacrylate in presence of poly(methacrylic acid-co-poly(ethylene oxide) methacrylate) trithiocarbonate macromolecular chain transfer agent

Photoinitiated Polymerization-Induced Self-Assembly (Photo-PISA): New Insights and Opportunities

The polymerization-induced self-assembly (PISA) process is a useful synthetic tool for the efficient synthesis of polymeric nanoparticles of different morphologies. Recently, studies on visible light initiated PISA processes have offered a number of key research opportunities that are not readily accessible using traditional thermally initiated systems. For example, visible light mediated PISA (Photo-PISA) enables a high degree of control over the dispersion polymerization process by manipulation of the wavelength and intensity of incident light. In some cases, the final nanoparticle morphology of a single formulation can be modulated by simple manipulation of these externally controlled parameters. In addition, temporal (and in principle spatial) control over the Photo-PISA process can be achieved in most cases. Exploitation of the mild room temperature polymerizations conditions can enable the encapsulation of thermally sensitive therapeutics to occur without compromising the polymerization rate and their activities. Finally, the Photo-PISA process can enable further mechanistic insights into the morphological evolution of nanoparticle formation such as the effects of temperature on the self-assembly process. The purpose of this mini-review is therefore to examine some of these recent advances that have been made in Photo-PISA processes, particularly in light of the specific advantages that may exist in comparison with conventional thermally initiated systems.

Preparation and Cross-Linking of All-Acrylamide Diblock Copolymer Nano-Objects via Polymerization-Induced Self-Assembly in Aqueous Solution

Various carboxylic acid-functionalized poly( N , N -dimethylacrylamide) (PDMAC) macromolecular chain transfer agents (macro-CTAs) were chain-extended with diacetone acrylamide (DAAM) by reversible addition-fragmentation chain transfer (RAFT) aqueous dispersion polymerization at 70 °C and 20% w/w solids to produce a series of PDMAC-PDAAM diblock copolymer nano-objects via polymerization-induced self-assembly (PISA). TEM studies indicate that a PDMAC macro-CTA with a mean degree of polymerization (DP) of 68 or higher results in the formation of well-defined spherical nanoparticles with mean diameters ranging from 40 to 150 nm. In contrast, either highly anisotropic worms or polydisperse vesicles are formed when relatively short macro-CTAs (DP = 40-58) are used. A phase diagram was constructed to enable accurate targeting of pure copolymer morphologies. Dynamic light scattering (DLS) and aqueous electrophoresis studies indicated that in most cases these PDMAC-PDAAM nano-objects are surprisingly resistant to changes in either solution pH or temperature. However, PDMAC40-PDAAM99 worms do undergo partial dissociation to form a mixture of relatively short worms and spheres on adjusting the solution pH from pH 2-3 to around pH 9 at 20 °C. Moreover, a change in copolymer morphology from worms to a mixture of short worms and vesicles was observed by DLS and TEM on heating this worm dispersion to 50 °C. Postpolymerization cross-linking of concentrated aqueous dispersions of PDMAC-PDAAM spheres, worms, or vesicles was performed at ambient temperature using adipic acid dihydrazide (ADH), which reacts with the hydrophobic ketone-functionalized PDAAM chains. The formation of hydrazone groups was monitored by FT-IR spectroscopy and afforded covalently stabilized nano-objects that remained intact on exposure to methanol, which is a good solvent for both blocks. Rheological studies indicated that the cross-linked worms formed a stronger gel compared to linear precursor worms.

Effect of Monomer Solubility on the Evolution of Copolymer Morphology during Polymerization-Induced Self-Assembly in Aqueous Solution

Polymerization-induced self-assembly (PISA) has become a widely used technique for the rational design of diblock copolymer nano-objects in concentrated aqueous solution. Depending on the specific PISA formulation, reversible addition-fragmentation chain transfer (RAFT) aqueous dispersion polymerization typically provides straightforward access to either spheres, worms, or vesicles. In contrast, RAFT aqueous emulsion polymerization formulations often lead to just kinetically-trapped spheres. This limitation is currently not understood, and only a few empirical exceptions have been reported in the literature. In the present work, the effect of monomer solubility on copolymer morphology is explored for an aqueous PISA formulation. Using 2-hydroxybutyl methacrylate (aqueous solubility = 20 g dm-3 at 70 °C) instead of benzyl methacrylate (0.40 g dm-3 at 70 °C) for the core-forming block allows access to an unusual "monkey nut" copolymer morphology over a relatively narrow range of target degrees of polymerization when using a poly(methacrylic acid) RAFT agent at pH 5. These new anisotropic nanoparticles have been characterized by transmission electron microscopy, dynamic light scattering, aqueous electrophoresis, shear-induced polarized light imaging (SIPLI), and small-angle X-ray scattering.

A Vesicle-to-Worm Transition Provides a New High-Temperature Oil Thickening Mechanism

Diblock copolymer vesicles are prepared via RAFT dispersion polymerization directly in mineral oil. Such vesicles undergo a vesicle-to-worm transition on heating to 150 °C, as judged by TEM and SAXS. Variable-temperature 1 H NMR spectroscopy indicates that this transition is the result of surface plasticization of the membrane-forming block by hot solvent, effectively increasing the volume fraction of the stabilizer block and so reducing the packing parameter for the copolymer chains. The rheological behavior of a 10 % w/w copolymer dispersion in mineral oil is strongly temperature-dependent: the storage modulus increases by five orders of magnitude on heating above the critical gelation temperature of 135 °C, as the non-interacting vesicles are converted into weakly interacting worms. SAXS studies indicate that, on average, three worms are formed per vesicle. Such vesicle-to-worm transitions offer an interesting new mechanism for the high-temperature thickening of oils.

Synthesis of soap-free emulsion with high solid content by differential dripping RAFT polymerization-induced self-assembly

A soap-free emulsion with high solid content (60%) was successfully prepared by differential dripping RAFT polymerization-induced self-assembly in a semi-batch monomer addition manner.

Synthesis of well-defined epoxy-functional spherical nanoparticles by RAFT aqueous emulsion polymerization

The environmentally-friendly synthesis of epoxy-functional spherical nanoparticles is achieved via RAFT aqueous emulsion polymerization of glycidyl methacrylate under mild conditions; derivatization of such nanoparticles with sodium azide or diamines is demonstrated.

Polymerization induced self-assembly: tuning of morphology using ionic strength and pH

It is demonstrated how the morphology of polymeric nanoparticles produced via polymerization-induced self-assembly (PISA) in dispersion can be conveniently tuned via the pH and ionic strength.

Phenyl acrylate is a versatile monomer for the synthesis of acrylic diblock copolymer nano-objects via polymerization-induced self-assembly

Poly(phenyl acrylate) has a sufficiently high glass transition temperature to enable TEM studies of the morphology of diblock copolymer nano-objects prepared using three different polymerization-induced self-assembly (PISA) formulations.

Cross-linked cationic diblock copolymer worms are superflocculants for micrometer-sized silica particles

A series of linear cationic diblock copolymer nanoparticles are prepared by polymerization-induced self-assembly (PISA) via reversible addition-fragmentation chain transfer (RAFT) aqueous dispersion polymerization of 2-hydroxypropyl methacrylate (HPMA) using a binary mixture of non-ionic and cationic macromolecular RAFT agents, namely poly(ethylene oxide) (PEO113, Mn = 4400 g mol-1; Mw/Mn = 1.08) and poly([2-(methacryloyloxy)ethyl]trimethylammonium chloride) (PQDMA125, Mn = 31 800 g mol-1, Mw/Mn = 1.19). A detailed phase diagram was constructed to determine the maximum amount of PQDMA125 stabilizer block that could be incorporated while still allowing access to a pure worm copolymer morphology. Aqueous electrophoresis studies indicated that zeta potentials of +35 mV could be achieved for such cationic worms over a wide pH range. Core cross-linked worms were prepared via statistical copolymerization of glycidyl methacrylate (GlyMA) with HPMA using a slightly modified PISA formulation, followed by reacting the epoxy groups of the GlyMA residues located within the worm cores with 3-aminopropyl triethoxysilane (APTES), and concomitant hydrolysis/condensation of the pendent silanol groups with the secondary alcohol on the HPMA residues. TEM and DLS studies confirmed that such core cross-linked cationic worms remained colloidally stable when challenged with either excess methanol or a cationic surfactant. These cross-linked cationic worms are shown to be much more effective bridging flocculants for 1.0 μm silica particles at pH 9 than the corresponding linear cationic worms (and also various commercial high molecular weight water-soluble polymers.). Laser diffraction studies indicated silica aggregates of around 25-28 μm diameter when using the former worms but only 3-5 μm diameter when employing the latter worms. Moreover, SEM studies confirmed that the cross-linked worms remained intact after their adsorption onto the silica particles, whereas the much more delicate linear worms underwent fragmentation under the same conditions. Similar results were obtained with 4 μm silica particles.

RAFT-Mediated Polymerization-Induced Self-Assembly of Poly(Acrylic Acid)-b-Poly(Hexafluorobutyl Acrylate): Effect of the pH on the Synthesis of Self-Stabilized Particles

This paper describes a very simple strategy towards self-stabilized poly(acrylic acid)-block-poly(hexafluorobutyl acrylate) (PAA-b-PHFBA) block copolymer particles via reversible addition-fragmentation chain transfer (RAFT)-mediated polymerization-induced self-assembly. Hexafluorobutyl acrylate (HFBA) monomer conversion and number-average molar mass of PAA-b-PHFBA increased gradually with the increase in the pH value of the aqueous phase. When pH < 10, the molecular weight distributions of PAA-b-PHFBA were narrow, however, when the pH was raised to 11.55, PAA-b-PHFBA block copolymers had a broader distribution (Đ_M = 1.82) with a serious trailing toward the low molecular weight. Furthermore, the morphology and size of PAA-b-PHFBA latex particles were measured by transmission electron microscopy and dynamic light scattering. The results indicated that the PAA-b-PHFBA latex particles had a clear spherical core-shell structure and the latex particles’ size increased with the increase of pH value.

A Critical Appraisal of RAFT-Mediated Polymerization-Induced Self-Assembly

Recently, polymerization-induced self-assembly (PISA) has become widely recognized as a robust and efficient route to produce block copolymer nanoparticles of controlled size, morphology, and surface chemistry. Several reviews of this field have been published since 2012, but a substantial number of new papers have been published in the last three years. In this Perspective, we provide a critical appraisal of the various advantages offered by this approach, while also pointing out some of its current drawbacks. Promising future research directions as well as remaining technical challenges and unresolved problems are briefly highlighted.

In Situ Cross-Linking of Vesicles in Polymerization-Induced Self-Assembly

In situ cross-linking of nano-objects with controllable morphologies in polymerization-induced self-assembly (PISA) has been a challenge because cross-linking lowers chain mobility and hence inhibits morphology transition. Herein, we propose a novel strategy that allows in situ cross-linking of vesicles in PISA in an aqueous dispersion polymerization formulation. This is realized by utilizing an asymmetric cross-linker bearing two vinyl groups of differing reactivities such that cross-linking is delayed to the late stage of polymerization when morphology transition has completed. Cross-linked vesicles with varying degrees (1-5 mol %) of cross-links were prepared, and their resistance to solvent dissolution and surfactant disruption was investigated. It was found that vesicles with ≥2 mol % cross-links were able to retain their structural integrity and colloidal stability when dispersed in DMF or in the presence of 1% of an anionic surfactant sodium dodecyl sulfate.

Fluorescent core–shell nanoparticles and nanocapsules using comb-like macromolecular RAFT agents: synthesis and functionalization thereof

Ultra-bright fluorescent nanoparticles with comb-like shells based on PEG and acrylic acid were obtained in water using an additive-free miniemulsion polymerization process.

Framboidal ABC triblock copolymer vesicles: a new class of efficient Pickering emulsifier

Pickering emulsions offer important advantages over conventional surfactant-stabilized emulsions, including enhanced long-term stability, more reproducible formulations and reduced foaming problems. The recent development of polymerization-induced self-assembly (PISA) offers considerable scope for the design of a wide range of block copolymer nanoparticles with tunable surface wettability that may serve as bespoke Pickering emulsifiers. In the present study, we exploit PISA to design a series of model framboidal ABC triblock copolymer vesicles with exquisite control over surface roughness. Transmission electron microscopy (TEM) and small-angle X-ray scattering (SAXS) were utilized to characterize these nanoparticles, which were subsequently used to stabilize n-dodecane emulsion droplets in water. The adsorption efficiency, A_eff, of the nanoparticles at the n-dodecane/water interface was determined as a function of increasing vesicle surface roughness using a turbidimetry assay. A strong correlation between surface roughness and A_eff was observed, with A_eff increasing from 36% up to 94%. This is a significant improvement in Pickering emulsifier efficiency compared to that reported previously for similar vesicles with smooth surfaces. In summary, nanoparticles with appreciable surface roughness are much more effective Pickering emulsifiers and this parameter can be readily fine-tuned using a highly efficient PISA formulation.

Guidelines for the Synthesis of Block Copolymer Particles of Various Morphologies by RAFT Dispersion Polymerization

This article presents the recent developments of radical dispersion polymerizaton controlled by reversible addition fragmentation chain transfer (RAFT) for the production of block copolymer particles of various morphologies, such as core-shell spheres, worms, or vesicles. It is not meant to be an exhaustive review but it rather provides guidelines for non-specialists. The article is subdivided into eight sections. After a general introduction, the mechanism of polymerization-induced self-assembly (PISA) through RAFT-mediated dispersion polymerization is presented and the different parameters that control the morphology produced are discussed. The next two sections are devoted to the choice of the monomer/solvent pair and the macroRAFT agent. Afterwards, post-polymerization morphological order-to-order transitions (i.e. morphological transitions triggered by extrinsic stimuli) or order-to-disorder transitions (i.e. disassembly of chains) are discussed. Assemblies based on more complex polymer architectures, such as triblock copolymers, are presented next, and finally the possibility to stabilize these structures by crosslinking is reported. The manuscript ends with a short conclusion and an outlook.

Industrially-relevant polymerization-induced self-assembly formulations in non-polar solvents: RAFT dispersion polymerization of benzyl methacrylate

Diblock copolymer spheres, worms and vesicles are prepared via RAFT dispersion polymerization of benzyl methacrylate in either mineral oil or a poly(α-olefin) using polymerization-induced self-assembly; an efficient ‘one-pot’ protocol is reported for spheres at 30% solids in mineral oil.

Exploiting nucleobase-containing materials – from monomers to complex morphologies using RAFT dispersion polymerization

The synthesis of nucleobase-containing polymers was successfully performed by RAFT dispersion polymerization in both chloroform and 1,4-dioxane and self-assembly was induced by the polymerizations.

RAFT polymerization of hydroxy-functional methacrylic monomers under heterogeneous conditions: effect of varying the core-forming block

Do isomeric core-forming blocks afford the same thermo-responsive behavior for diblock copolymer worm gels?

Doubly thermo-responsive ABC triblock copolymer nanoparticles prepared through dispersion RAFT polymerization

Doubly thermo-responsive triblock copolymer nanoparticles are prepared by a dispersion RAFT polymerization and the nanoparticles exhibit a two-step phase-transition with increasing temperature.