Advances in healing-on-demand polymers and polymer composites

Synthesis of calcium carbonate microcapsules as self-healing containers

Contemporary studies of self-healing polymer composites are based on microcapsules synthesized using synthetic and toxic polymers, biopolymers, etc. via methods such as in situ polymerization, electrospraying, and air atomization. Herein, we synthesized a healing agent, epoxy (EPX) encapsulated calcium carbonate (CC) microcapsules, which was used to prepare self-healing EPX composites as a protective coating for metals. The CC microcapsules were synthesized using two facile methods, namely, the soft-template method (STM) and the in situ emulsion method (EM). Microcapsules prepared using the STM (ST-CC) were synthesized using sodium dodecyl sulphate (SDS) surfactant micelles as the soft-template, while the microcapsules prepared using the EM (EM-CC) were synthesized in an oil-in-water (O/W) in situ emulsion. These prepared CC microcapsules were characterized using light microscopy (LMC), field emission scanning electron microscopy (FE-SEM), fourier transform infrared spectroscopy (FTIR), nuclear magnetic resonance spectroscopy (NMR), and thermogravimetric analysis (TGA). The synthesized ST-CC microcapsules were spherical in shape, with an average diameter of 2.5 μm and an average shell wall thickness of 650 nm, while EM-CC microcapsules had a near-spherical shape with an average diameter of 3.4 μm and an average shell wall thickness of 880 nm. The ST-CC capsules exhibited flake-like rough surfaces while EM-CC capsules showed smooth bulgy surfaces. The loading capacity of ST-CC and EM-CC microcapsules were estimated using TGA and found to be 11% and 36%, respectively. The FTIR and NMR spectra confirmed the EPX encapsulation and the unreactive nature of the loaded EPX with the inner walls of CC microcapsules. The synthesized CC microcapsules were further incorporated into an EPX matrix to prepare composite coatings with 10 (w/w%), 20 (w/w%), and 50 (w/w%) capsule loadings. The prepared EPX composite coatings were scratched and observed using FE-SEM and LMC to evaluate the release of encapsulated EPX inside the CC capsules, which is analogous to the healing behaviour. Moreover, EPX composite coatings with 20 (w/w%) and 50 (w/w%) of ST-CC showed better healing performances. Thus, it was observed that ST-CC microcapsules outperformed EM-CC. Additionally, the EPX/CC coatings showed remarkable self-healing properties by closing the gaps of the scratch surfaces. Thus, these formaldehyde-free, biocompatible, biodegradable, and non-toxic CC based EPX composite coatings hold great potential to be used as a protective coating for metal substrates. Primary results detected significant corrosion retardancy due to the self-healing coatings under an accelerated corrosion process, which was performed with a salt spray test.

Healing agent, epoxy encapsulated calcium carbonate microcapsules were prepared using a facile method as a self-healing composite for protective metal coatings.

Self-healing and shape-memory solid polymer electrolytes with high mechanical strength facilitated by a poly(vinyl alcohol) matrix

This article reports PVA-based electrolytes with supramolecular networks formed via quadruple hydrogen bonding for lithium-ion batteries.

Towards Dynamic but Supertough Healable Polymers through Biomimetic Hierarchical Hydrogen-Bonding Interactions

A biomimetic (titin protein molecular structure) strategy is reported for preparing transparent and healable elastomers featuring supertoughness (345 MJ m^-3 ) and high tensile strength (44 MPa) after self-healing enabled by hierarchical (single, double, and quadruple) hydrogen-bonding moieties in the polymer backbone. The rigid domain containing hierarchical H-bonds formed with urethane, urea, and 2-ureido-4[1H]-pyrimidinone groups leads to a durable network structure that has enhanced mechanical properties and is also dynamic for rapid self-healing. Healable polymers with hierarchical hydrogen-bonding interactions show excellent recoverability and high energy dissipation owing to the durable interaction between polymer chains. This biomimetic strategy of using hierarchical hydrogen bonds as building blocks is an alternative approach for obtaining dynamic, strong, yet smart self-healing polymers for heavy-duty protection materials and wearable electronics.

Advances in self-healing materials based on vascular networks with mechanical self-repair characteristics

Here, we review the state-of-the-art in the field of engineered self-healing materials. These materials mimic the functionalities of various natural materials found in the human body (e.g., the healing of skin and bones by the vascular system). The fabrication methods used to produce these "vascular-system-like" engineered self-healing materials, such as electrospinning (including co-electrospinning and emulsion spinning) and solution blowing (including coaxial solution blowing and emulsion blowing) are discussed in detail. Further, a few other approaches involving the use of hollow fibers are also described. In addition, various currently used healing materials/agents, such as dicyclopentadiene and Grubbs' catalyst, poly(dimethyl siloxane), and bisphenol-A-based epoxy, are described. We also review the characterization methods employed to verify the physical and chemical aspects of self-healing, that is, the methods used to confirm that the healing agent has been released and that it has resulted in healing, as well as the morphological changes induced in the damaged material by the healing agent. These characterization methods include different visualization and spectroscopy techniques and thermal analysis methods. Special attention is paid to the characterization of the mechanical consequences of self-healing. The effects of self-healing on the mechanical properties such as stiffness and adhesion of the damaged material are evaluated using the tensile test, double cantilever beam test, plane strip test, bending test, and adhesion test (e.g., blister test). Finally, the future direction of the development of these systems is discussed.

Transiently malleable multi-healable hydrogel nanocomposites based on responsive boronic acid copolymers

Dynamic multi-responsive gel nanocomposites with rapid self-healing and cell encapsulation properties are presented.

Low-Temperature Fusible Silver Micro/Nanodendrites-Based Electrically Conductive Composites for Next-Generation Printed Fuse-Links

We systematically investigate the long-neglected low-temperature fusing behavior of silver micro/nanodendrites and demonstrate the feasibility of employing this intriguing property for the printed electronics application, i.e., printed fuse-links. Fuse-links have experienced insignificant changes since they were invented in the 1890s. By introducing silver micro/nanodendrites-based electrically conductive composites (ECCs) as a printed fusible element, coupled with the state-of-the-art printed electronics technology, key performance characteristics of a fuse-link are dramatically improved as compared with the commercially available counterparts, including an expedient fabrication process, lower available rated current (40% of the minimum value of Littelfuse 467 series fuses), shorter response time (only 3.35% of the Littelfuse 2920L030 at 1.5 times of the rated current), milder surface temperature rise (16.89 °C lower than FGMB) and voltage drop (only 24.26% of FGMB) in normal operations, easier to mass produce, and more flexible in product design. This technology may inspire the development of future printed electronic components.

Thermally-Induced Self-Healing Behaviors and Properties of Four Epoxy Coatings with Different Network Architectures

The thermally-induced self-healing behavior of polymer coatings consists of two steps, i.e., gap closure and crack repair. In addition, the polymer coatings with thermally-induced self-healing capability are expected to show satisfied properties to ensure the application. Here, four epoxy coatings with dense irreversible Network I, dense reversible Network II based on a Diels⁻Alder (DA) reaction, loose irreversible Network III, as well as partially irreversible and partially reversible Network IV were prepared, respectively. The dense irreversible Network I showed an evident gap closure upon heating, while the crack still existed at the high temperature. The dense reversible Network II presented good self-healing upon direct heating at a high temperature of 150 °C, leading to the quick gap closure in 40 s and subsequent crack disappearance in 80 s. The loose irreversible Network III showed negligible crack variations upon heating, while the partially reversible and partially irreversible Network IV showed quick gap closure as well but only partial crack disappearance. Besides, the coating with the reversible Network II based on the DA reaction not only presented good self-healing capability but also possessed the satisfied mechanical properties and the best electrochemical corrosion property, ensuring its further exploitation and potential practical applications.

Carbon Dots as Fillers Inducing Healing/Self-Healing and Anticorrosion Properties in Polymers

Self-healing is the way by which nature repairs damage and prolongs the life of bio entities. A variety of practical applications require self-healing materials in general and self-healing polymers in particular. Different (complex) methods provide the rebonding of broken bonds, suppressing crack, or local damage propagation. Here, a simple, versatile, and cost-effective methodology is reported for initiating healing in bulk polymers and self-healing and anticorrosion properties in polymer coatings: introduction of carbon dots (CDs), 5 nm sized carbon nanocrystallites, into the polymer matrix forming a composite. The CDs are blended into polymethacrylate, polyurethane, and other common polymers. The healing/self-healing process is initiated by interfacial bonding (covalent, hydrogen, and van der Waals bonding) between the CDs and the polymer matrix and can be optimized by modifying the functional groups which terminate the CDs. The healing properties of the bulk polymer-CD composites are evaluated by comparing the tensile strength of pristine (bulk and coatings) composites to those of fractured composites that are healed and by following the self-healing of scratches intentionally introduced to polymer-CD composite coatings. The composite coatings not only possess self-healing properties but also have superior anticorrosion properties compared to those of the pure polymer coatings.

Facile one-pot synthesis and self-healing properties of tetrazole-based metallopolymers in the presence of iron salts

Self-healing MPs were prepared with tetrazole group for coordinating with FeCl₃·6H₂O by one-pot method. This simple and efficient synthesis will provide a green route for preparing excellent self-healing materials.

One-pot synthesis of self-healable and recyclable ionogels based on polyamidoamine (PAMAM) dendrimers via Schiff base reaction

Novel ionogels with covalent polymeric networks based on polyamidoamine (PAMAM) dendrimers have been synthesized by the in situ crosslinking of amines via Schiff base reaction in the ionic liquid 1-ethyl-3-methylimidazolium acetate ([EMIM][OAc]).

Stimuli responsive self-healing polymers: gels, elastomers and membranes

The development of responsive polymers with self-healing properties has expanded significantly which allow for the fabrication of complex materials in a highly controllable manner, for diverse uses in biomaterials science, electronics, sensors and actuators and coating technologies.

Cooperative self-healing performance of shape memory polyurethane and Alodine-containing microcapsules

In this study, a method to prepare self-healing coatings by incorporating Alodine-containing microcapsules as fillers in Shape Memory Polyurethane (SMPU) was presented.

Electrosprayed Multi-Core Alginate Microcapsules as Novel Self-Healing Containers

Alginate microcapsules containing epoxy resin were developed through electrospraying method and embedded into epoxy matrix to produce a capsule-based self-healing composite system. These formaldehyde free alginate/epoxy microcapsules were characterized via light microscope, field emission scanning electron microscope, fourier transform infrared spectroscopy and thermogravimetric analysis. Results showed that epoxy resin was successfully encapsulated within alginate matrix to form porous (multi-core) microcapsules with pore size ranged from 5–100 μm. The microcapsules had an average size of 320 ± 20 μm with decomposition temperature at 220 °C. The loading capacity of these capsules was estimated to be 79%. Under in situ healing test, impact specimens showed healing efficiency as high as 86% and the ability to heal up to 3 times due to the multi-core capsule structure and the high impact energy test that triggered the released of epoxy especially in the second and third healings. TDCB specimens showed one-time healing only with the highest healing efficiency of 76%. The single healing event was attributed by the constant crack propagation rate of TDCB fracture test. For the first time, a cost effective, environmentally benign and sustainable capsule-based self-healing system with multiple healing capabilities and high healing performance was developed.