The Influence of Residence Time Distribution on Continuous-Flow Polymerization

Tailoring Polymer Dispersity in Photoinduced Iron-Catalyzed ATRP

Although dispersity (Đ) plays an important role in controlling polymer properties, there are very few chemical methods that can sufficiently tune it. Here we report a simple, batch, and environmentally benign photoinduced iron-catalyzed ATRP methodology that enables the efficient control of Đ for both homopolymers and block copolymers. We show that by judiciously varying the concentration of the FeBr₃/TBABr catalyst, a range of dispersities can be obtained (1.18 < Đ < 1.80) while maintaining monomodal molecular weight distributions. High end-group fidelity was confirmed by MALDI-ToF-MS and was further supported by the efficient synthesis of in situ block copolymers where the dispersity of the second block could be controlled upon demand. Importantly, through the use of low ppm amounts of the catalyst, perfect temporal control could be attained during intermittent "on/off" cycles. This work considerably expands the chemical toolbox for tuning Đ of homo- and block copolymers.

Polymerizations in Continuous Flow: Recent Advances in the Synthesis of Diverse Polymeric Materials

The number of reports using continuous flow technology in tubular reactors to perform precision polymerizations has grown enormously in recent years. Flow polymerizations allow highly efficient preparation of polymers exhibiting well-defined molecular characteristics, and has been applied to a slew of monomers and various polymerization mechanisms, including anionic, cationic, radical, and ring-opening. Polymerization conducted in continuous flow offers several distinct advantages, including improved efficiency, reproducibility, and enhanced safety for exothermic polymerizations using highly toxic components, high pressures, and high temperatures. The further development of this technology is thus of relevance for many industrial polymerization processes. While much progress has been demonstrated in recent years, opportunities remain for increasing the compositional and architectural complexity of polymeric materials synthesized in a continuous fashion. Extending the reactor processing principles that have heretofore been focused on optimizing homopolymerization to include multisegment block copolymers, particularly from monomers that propagate via incompatible mechanisms, represents a major challenge and coveted target for continuous flow polymerization. Likewise, the spatial and temporal control of reactivity afforded by flow chemistry has and will continue to enable the production of complex polymeric architectures. This Viewpoint offers a brief background of continuous flow polymerization focused primarily on tubular (micro)reactors and includes selected examples that are relevant to these specific developments.

Tailoring polymer dispersity by mixing chain transfer agents in PET-RAFT polymerization

Here we report a simple and versatile batch methodology to tailor polymer dispersity utilizing PET-RAFT polymerization.

Activation of homogenous polyolefin catalysis with a machine-assisted reactor laboratory-in-a-box (μAIR-LAB)

Catalysis discovery is typically limited to specialized labs – this work demonstrates an Artificially Intelligent Microreactor Lab in a Box applied to investigate the chemistry of different co-catalysts for zirconocene-catalyzed olefin polymerization.

Enabling technologies in polymer synthesis: accessing a new design space for advanced polymer materials

This review discusses how developments in laboratory technologies can push the boundaries of what is achievable using existing polymer synthesis techniques.

Tailoring polymer dispersity and shape of molecular weight distributions: methods and applications

The width and shape of molecular weight distributions can significantly affect the properties of polymeric materials and thus are key parameters to control. This mini-review aims to critically summarise recent approaches developed to tailor molecular weight distributions and highlights the strengths and limitations of each technique. Special emphasis will also be given to applications where tuning the molecular weight distribution has been used as a strategy to not only enhance polymer properties but also to increase the fundamental understanding behind complex mechanisms and phenomena.

Tuning Dispersity by Photoinduced Atom Transfer Radical Polymerisation: Monomodal Distributions with ppm Copper Concentration

Dispersity significantly affects the properties of polymers. However, current methods for controlling the polymer dispersity are limited to bimodal molecular weight distributions, adulterated polymer chains, or low end-group fidelity and rely on feeding reagents, flow-based, or multicomponent systems. To overcome these limitations, we report a simple batch system whereby photoinduced atom transfer radical polymerisation is exploited as a convenient and versatile technique to control dispersity of both homopolymers and block copolymers. By varying the concentration of the copper complex, a wide range of monomodal molecular weight distributions can be obtained (Đ=1.05-1.75). In all cases, high end-group fidelity was confirmed by MALDI-ToF-MS and exemplified by efficient block copolymer formation (monomodal, Đ=1.1-1.5). Importantly, our approach utilises ppm levels of copper (as low as 4 ppm), can be tolerant to oxygen and exhibits perfect temporal control, representing a major step forward in tuning polymer dispersity for various applications.

Flow-facilitated ring opening metathesis polymerization (ROMP) and post-polymerization modification reactions

Continuous flow facilitates ROMP reactions to prepare homopolymers and block copolymers and allows for in-line post-polymerization click modifications.

The influence of mixing on chain extension by photo-controlled/living radical polymerization under continuous-flow conditions

Continuous-flow chemistry holds powerful potential for polymer synthesis, and has attracted increasing attention in recent years.