Separation Mechanism and Construction of Surfaces with Special Wettability for Oil/Water Separation

Development of Lignin-Containing Cellulose Nanofibrils Coated Paper-Based Filters for Effective Oil-Water Separation

New methods of oil-water separation are needed as industrialization has increased the prevalence of oil-water mixtures on Earth. As an abundant and renewable resource with high oxygen and grease barrier properties, mechanically refined cellulose nanofibrils (CNFs) may have promising applications for oil-water separations. The unbleached form of these nanofibrils, lignin-containing CNFs (LCNFs), have also been found to display extraordinary barrier properties and are more environmentally friendly and cost-effective than CNFs. Herein, both wet and dry LCNF-modified filter papers have been developed by coating commercial filter paper with an LCNF suspension utilizing vacuum filtration. The LCNF-modified filters were tested for effectiveness in separating oil-water emulsions, and a positive relationship was discovered between a filter's LCNF coat weight and its oil collection capabilities. The filtration time was also analyzed for various coat weights, revealing a trend of high flux for low LCNF coat weights giving-way-to predictions of a coat weight upper limit. Additionally, it was found that wet filters tend to have higher flux values and oil separation efficiency values than dry filters of the same LCNF coat weight. Results confirm that the addition of LCNF to commercial filter papers has the potential to be used in oil-water separation.

Pickering Emulsion-Templated Nanocomposite Membranes for Excellent Demulsification and Oil-Water Separation

A worldwide steady increase in oily wastewater, due to oil spillage and various industrial discharges, requires immediate efforts toward development of an effective strategy and materials to preserve the natural water bodies. Designing a superwettable fibrous membrane of robust structure and anti-fouling property for efficient separation of oil-water mixtures and emulsions is therefore highly demanding. The electrospun fibrous membrane, which possesses porosity and flexibility and properties including superwettability and tunable functionality, can be considered as apposite materials for this cause. In this approach, we combined two strategies, viz., Pickering emulsion and near gel resin (nGR) emulsion electrospinning together to produce a fibrous nanocomposite membrane for efficient oil-water separation and demulsification. nGR Pickering emulsions were stabilized using hydrophilic SiO₂ nanoparticles and successfully optimized for fabricating the crosslinked core sheath-structured fibrous membrane. The prepared membrane provided twofold functionality due to the core sheath structure of the fibers. The crosslinked polystyrene core offered high oil adsorption capacity, whereas SiO₂-functionalized crosslinked polyvinyl alcohol sheath provided a rough, superhydrophilic surface with underwater oleophobic behavior to the membrane. The optimized SiO₂-Pickering emulsion-templated nanocomposite membrane demonstrated excellent underwater anti-oil adhesion behavior (UWOCA ∼148°) with efficient oil-water separation capacity of more than 99% and separation flux up to 3346 ± 91 L m^-2 h^-1. The membrane was evaluated against various oil-water emulsions and found to have a superior separation efficiency. Moreover, excellent anti-oil adhesion property provided the intact membrane, where consistent separation performance was achieved up to 10 separation cycles without any loss. The membrane was used for separation of hot oil-water emulsions and showed no structural disintegration or loss in separation performance when exposed to elevated temperatures. The developed nanocomposite membranes could efficiently be used for separation and demulsification, and their applications can be explored in various other fields including selective sorption, catalysis, and storage in future.

Recent advances in eco-friendly fabrics with special wettability for oil/water separation

Considering the serious damage to aquatic ecosystems and marine life caused by oil spills and oily wastewater discharge, efficient, environment-friendly and sustainable oil/water separation technology has become an inevitable trend for current development. Herein, fabrics are recognized as eco-friendly materials for water treatment due to their good degradability and low cost. Particularly, fabrics with rough structures and natural hydrophilicity/oleophilicity enable the construction of superwetting surfaces for the selective separation of oil/water mixtures and even complex emulsions. Therefore, superwetting fabrics for efficiently solving oil spills and purifying oily wastewater have received extensive attention. Especially, Janus and smart fabrics are highly anticipated to enable the on-demand and sustainable treatment of oil spills and oily wastewater due to their changeable wettability. Moreover, the fabrication of superwetting fabrics with multifunctional performances for oily wastewater purification can further promote their practical industrial applications, such as photocatalytic, self-cleaning, and self-healing characteristics. However, some potential challenges still exist, which urgently need to be systematically summarized to guide the future development of this research field. In this review, firstly, the fundamental theories of wettability and the separation mechanisms based on special wettability are discussed. Then, superwetting fabrics for efficient oil/water separation are systematically reviewed, such as superhydrophobic/superoleophilic (SHB/SOL), superhydrophilic/superoleophobic (SHL/SOB), SHL/underwater superoleophobic (SHL/UWSOB), and UWSOB/underoil superoleophobic (UWSOB/UOSHB) fabrics. Most importantly, we highlight Janus, smart, and multifunctional fabrics based on their superwetting property. Correspondingly, the advantages and disadvantages of each superwetting fabric are comprehensively analyzed. Besides, super-antiwetting fabrics with superhydrophobic/superoleophobic (SHB/SOB) property are also introduced. Finally, the challenges and future research directions are explained.

Enhanced Separation Performance of Hierarchically Porous Membranes Fabricated via the Combination of Crystallization Template and Foaming

In this work, poly (vinylidene fluoride) (PVDF) hierarchically porous membranes (HPMs) with isolated large pores and continuous narrow nano-pores have been fabricated from its blend with poly (methyl methacrylate) (PMMA) based on the combination of crystallization template with chemical or supercritical CO₂ foaming. On the one hand, the decomposition of azodicarbonamide (ADC, chemical foaming agent) or the release of CO₂ can produce isolated large pores. On the other hand, PMMA is expelled during the isothermal crystallization of PVDF in their miscible blend, yielding narrow nano-pores upon etching with a selective solvent. In the case of supercritical CO₂, the attained PVDF HPMs fail to improve separation performance because of the compact wall of isolated-large-pore and consequent poor connectivity of hierarchical pores. In the case of ADC, the optimal HPM exhibits much higher flux (up to 20 times) without any loss of selectivity compared with the reference only with nano-pores. The enhanced permeability can be attributed to the shorter diffusion length and lower diffusion barrier from isolated large pores, while the comparable selectivity is determined by narrow nano-pores in THE matrix.

Superhydrophobic nanofibrous sponge with hierarchically layered structure for efficient harsh environmental oil-water separation

Oil leakage has posed serious threat to the environment, but still remain a great challenge to be solved especially for harsh environmental conditions. Herein, robust superhydrophobic nickel hydroxide grown by hydrothermal method and stearic acid modification on a blow-spun polyacrylonitrile (PAN)/Al₂O₃ nanofibrous sponge was proposed, so that the nickel hydroxide-modified polyacrylonitrile sponge (NPAS) was successfully obtained for efficient oil-water separation. The porous NPAS with a distinctive hierarchically layered structure, which exhibited excellent separation efficiency and mechanical elasticity. Due to its superhydrophobic and high porosity, the absorption capacity of NPAS could reach as high as 45 g g^-1. It could not only separate a series of oil-water mixture with a high steady flux of 12,413 L m^-2 h^-1 (dichloromethane-water), but also separate stabilized emulsions with a superior flux 2032 L m^-2 h^-1 (water-in-dichloromethane) under gravity, all of that with above 99.92% separation efficiencies, which was higher than that of the most reported sponges. Most importantly, its strong acid/alkali resistance enable it is suitable for hazardous materials treatment applications in harsh environmental conditions. This novel NPAS via facile large-scale blow-spinning provide an efficient strategy for oil-containing wastewater treatment and environmental protection.

Superhydrophobic Nanodiamond-Functionalized Melamine Sponge for Oil/Water Separation

Fabrication of absorbent materials foroil/water separation is an important ecological pursuit for oil spill clean-up and organic pollutants' removal. In this study, nanodiamonds (NDs), a promising member of the carbon family, were functionally modified by the covalent linking of octadecylamine (ODA). Subsequently, the superhydrophobic sponge with hierarchical microstructures was fabricated by embedding ND-ODA into a melamine sponge (MS) skeleton via a simple immersion-drying process. The as-prepared sponge (ND-ODA@PDMS@MS) showed superhydrophobic properties with a water contact angle of 155 ± 2°. For various oils and organic solvents, ND-ODA@PDMS@MS possesses excellent absorption capacity (26.65-55.64 g/g) and oil/water separation efficiency (above 98.6%). Furthermore, the adsorption capacity to crude oil remained relatively stable in highly acidic, alkaline, and salty conditions, ensuring the application in the clean-up of industrial oily sewages and marine oil spills. Besides absorbing oil for a single time, ND-ODA@PDMS@MS also exhibited satisfactory performance in continuous oil/water separation. Therefore, this work provides a facile strategy to produce robust and efficient absorbent materials for oil/water separation in large-scale oil and organic solvent clean-ups.

Introducing Polar Groups in Porous Aromatic Framework for Achieving High Capacity of Organic Molecules and Enhanced Self-Cleaning Applications

Due to the frequent oil/organic solvent leakage, efficient oil/water separation has attracted extensive concern. However, conventional porous materials possess nonpolar building units, which reveal relatively weak affinity for polar organic molecules. Here, two different polarities of superhydrophobic porous aromatic frameworks (PAFs) were synthesized with respective orthoposition and paraposition C=O groups in the PAF linkers. The conjugated structure formed by a large number of alkynyl and benzene ring structures enabled porous and superhydrophobic quality of PAFs. After the successful preparation of the PAF solids, PAF powders were coated on polyester fabrics by a simple dip-coating method, which endowed the resulting polyester fabrics with superhydrophobicity, porosity, and excellent stability. Based on the unique structure, the oil/water separation efficiency of two superhydrophobic flexible fabrics was more than 90% for various organic solvents. Polar LNU-26 PAF showed better separation performance for the polar oils. This work takes the lead in adopting the polar groups as building units for the preparation of porous networks, which has great guiding significance for the construction of advanced oil/water separation materials.

Hydrophilic reentrant SLIPS enabled flow separation for rapid water harvesting

Water harvesting from air has the potential to alleviate water scarcity in arid regions around the globe. To achieve efficient water harvesting, we prefer rapid vapor condensation and droplet collection simultaneously. Prior techniques are not able to separate the vapor and liquid flow, so the condensed droplets always hinder the vapor condensation. In this work, we report a flow-separation condensation mode on a hydrophilic reentrant slippery liquid-infused porous surface. The slippery reentrant channels absorb the condensed droplets, lock the liquid columns inside, and transport them to the end of each channel. As a result, the sustainable flow separation significantly increases the water harvesting rate.

Water harvesting from air is desired for decentralized water supply wherever water is needed. When water vapor is condensed as droplets on a surface the unremoved droplets act as thermal barriers. A surface that can provide continual droplet-free areas for nucleation is favorable for condensation water harvesting. Here, we report a flow-separation condensation mode on a hydrophilic reentrant slippery liquid-infused porous surface (SLIPS) that rapidly removes droplets with diameters above 50 μm. The slippery reentrant channels lock the liquid columns inside and transport them to the end of each channel. We demonstrate that the liquid columns can harvest the droplets on top of the hydrophilic reentrant SLIPS at a high droplet removal frequency of 130 Hz/mm². The sustainable flow separation without flooding increases the water harvesting rate by 110% compared to the state-of-the-art hydrophilic flat SLIPS. Such a flow-separation condensation approach paves a way for water harvesting.

Hygroscopic ramie fabrics for recovering highly viscous low sulfur fuel oil

Low sulfur fuel oils (LSFOs) with less than 0.5% sulfur content have been mandated for marine vessels by the International Maritime Organization since 2020. However, owing to the low dispersibility and high viscosity of LSFOs, their oceanic spills are difficult to clean using conventional response systems. In this study, we propose a superhydrophilic and hygroscopic ramie to clean spilled LSFO. To this end, a raw ramie fiber, which is intrinsically hydrophobic, was treated using a mild alkali to remove its waxy, rough, and gummy veneer and reveal a smooth surface. This substantially improved its hygroscopic nature, superhydrophilicity, and water-retention, while preserving its mechanical durability in dry and wet environments. The hygroscopic ramie exhibited underwater superoleophobicity and self-cleaning abilities against highly adhesive LSFOs. Two proofs-of-concept are demonstrated in this study-an oil-proof glove for maximizing oil repellency and a direct oil-scooping device for simple and continuous recovery of spilled oil with high efficiency.

Self-powered aligned porous superhydrophobic sponge for selective and efficient absorption of highly viscous spilled oil

Crude oil spills have caused catastrophic damage to marine ecosystems and become a global challenge. Although various liquid absorption materials have been developed, manual operations such as pumping and electric heating are still required in the face of highly viscous spilled oils. Efficient and autonomous crude oil spill cleanup methods are urgently needed. Here, inspired by the unidirectional microstructure of tree xylem, we report a sponge (SPC-Sponge), which combines superhydrophobic property and aligned porous structures, prepared from a ternary suspension (hydrophobic silica nanoparticles, polyurethane, and cellulose nanofibers) by single-step directional freeze casting. SPC-Sponge not only effectively overcome the limitations of traditional synthetic modification methods on the shape and size of porous sponge materials, but also has excellent oil-water selection function, liquid absorption speed, and liquid absorption capacity compared with common porous materials. Moreover, the sponge can self-absorb highly viscous crude oil of around 80,000 mPa‧s on seawater without external energy and human intervention. By adding multi-walled carbon nanotubes, the sponge can implement in-situ solar heating of crude oil, and the absorption speed is further improved. Given its unique structural design and superwetting property, this SPC-Sponge provides an efficient remediation approach for viscous oil spills.

Selective Fabrication of Robust and Multifunctional Super Nonwetting Surfaces by Diverse Modifications of Zirconia-Ceria Nanocomposites

The creation of surfaces with various super nonwetting properties is an ongoing challenge. We report diverse modifications of novel synthesized zirconia-ceria nanocomposites by different low surface energy agents to fabricate nanofluids capable of regulating surface wettability of mineral substrates to achieve selective superhydrophobic, superoleophobic-superhydrophilic, and superamphiphobic conditions. Surfaces treated with these nanofluids offer self-cleaning properties and effortless rolling-off behavior with sliding angles ≤7° for several liquids with surface tensions between 26 and 72.1 mN/m. The superamphiphobic nanofluid coating imparts nonstick properties to a solid surface whereby liquid drops can be effortlessly displaced on the coating with a near-zero tilt and conveniently lifted off using a needle tip, leaving no trace. Further, the superamphiphobic surface demonstrates good oil repellency toward ultralow surface tension liquids such as n-hexane and n-heptane. The superoleophobic-superhydrophilic surface repels oil droplets well regardless of whether it is in the air or underwater conditions. In addition, reaping the benefits of the ZrO₂-CeO₂ nanocomposites' photocatalysis feature, the superoleophobic-superhydrophilic coating exhibits self-cleaning ability by the degradation of color dyes. Modification of the wettability of substrates is carried out by a cost-effective and facile solution-immersion approach, which creates surfaces with hierarchical nano-submicron-scaled structures. The multipurpose coated surfaces have outstanding durability and mechanical stability. They also resist well high-temperature-high-pressure conditions, which will provide various practical applications in different fields, including the condensate banking removal in gas reservoirs or the separation of oil/water mixtures.

An autocatalytic CO hydrogenation approach for the fabrication of stable Fe-based superhydrophobic surfaces

Stable Fe-based superhydrophobic surfaces are constructed via a hydrothermal method and an autocatalytic CO hydrogenation reaction. The platform molecule of syngas is proposed as an alternative to traditional low-free-energy materials. Syngas may be a powerful tool for fabricating superhydrophobic surfaces that can catalyze the CO hydrogenation reaction.

Structured sludge derived multifunctional layer for simultaneous separation of oil/water emulsions and anions contaminants

The effective treatment of complex oily wastewater is of great significance but still a considerable challenge, since single-function, expensive reagents, and complicated process have emerged as shackles for practical applications. Herein, with the objective to waste-control-waste, we proposed a facile and sustainable strategy to fabricate a low-cost multifunctional layer from hazardous waste aluminum sludge (WAS) for complex oily wastewater management. The as-designed layered double oxides/WAS (LDOs/WAS) layer with three-dimensional (3D) hierarchical rough surface exhibited excellent underwater superoleophobicity even under corrosive conditions and low adhesion to oil without any chemical modification reagent treatment. Significantly, the layer can be applied to gravity-directed simultaneous efficient oil-in-water emulsions and anions (taking phosphate as an example) separation with a separation efficiency for emulsion and phosphate up to 99.4% and 99.1%, respectively, and a high separation flux of above 2585 L m^-2 h^-1. Notably, the flux can be controlled simply and flexibly by adjusting the thickness of the layer. Furthermore, the layer also displayed excellent thermal stability, chemical stability, durability and recyclability. Therefore, this work not only presents a promising approach to design sludge-based multifunctional materials for complex oily wastewater remediation, but also shows great potential and value in environmental pollutions reduction and industrial applications.

Silicon carbide microfiltration membranes for oil-water separation: Pore structure-dependent wettability matters

Both the pore size and surface properties of silicon carbide (SiC) membranes are demonstrated to significantly affect their separation efficiency when used for oily water treatment. However, the potential influences of open porosity together with the pore size of SiC membranes on their surface properties and oil-water separation performance have rarely been investigated. In this work, porous SiC ceramic membranes with tunable open porosity and pore size were purposely prepared and selected to systematically study the effect of pore structure-dependent wettability on the oil-water separation performance. The measured pure water flux of selected membranes as a function of open porosity (34-48%) and pore size (0.43-0.67 μm) was well-fitted by using a modified H-P equation. Interestingly, the hydrophilicity of SiC membranes was improved with the increase in open porosity and pore size, as evidenced by the gradually decreased dynamic water contact angle and underwater adhesion of oil droplets. Further, the open porosity of SiC membranes was found to contribute more to the improved surface wettability. As a result, the stable flux of SiC membranes in oil-in-water (O/W) emulsions was increased by 24% with the increased open porosity while the oil rejection rate remained above 90%. This work quantitatively reveals the contributions of the pore structure to the surface wettability of ceramic membranes, and thus provides an effective pathway to improve their performance in oil-water separation.

Universal Rapid Demulsification by Vacuum Suction Using Superamphiphilic and Underliquid Superamphiphobic Polyurethane/Diatomite Composites

A process for universal rapid demulsification by vacuum suction using an as-prepared superamphiphilic and underliquid superamphiphobic polyurethane (PU)/diatomite composite has been developed and is used to demulsify kerosene-in-water and water-in-kerosene emulsions with and without a surfactant. The results show that the demulsification rate of all the emulsions exceeds 98.5% in long-term operation, with a stable demulsification speed exceeding 0.303 L/m² min. When a superhydrophobic channel for separation is added, the oil/water separation efficiency exceeds 99.0%, and the final products are qualified oil and water. This attractive universal demulsification capability of PU/diatomite originates from its underliquid superamphiphobicity, which attracts a continuous phase to form a stable liquid film and thus repels dispersed phase droplets, which have a similar interaction with the surface but are much less abundant. The vacuum forces emulsion droplets into the microstructure of the PU/diatomite cake, where they are compressed, coalesce, and finally demulsified. This observed mechanism suggests a promising strategy to avoid the negative effects of oil fouling in demulsification and achieve large-scale universal continuous rapid demulsification.

Ultra-Scratch-Resistant, Hydrophobic and Transparent Organosilicon-Epoxy-Resin Coating with a Double Cross-Link Structure

In this paper, an ultra-scratch-resistant, hydrophobic and transparent coating was fabricated by the sol–gel method using (3-Glycidyloxypropyl) triethoxysilane (GPTES) and curing agents. When the silanol was condensated, the ring-opening reaction of the epoxy groups also took place, which formed a double-cross-linked network (Si–O–Si and R3N). This network structure restricted the molecule chains from being twisted or dislocated, resulting in a great improvement of the abrasion resistance of the coating. A pencil hardness grade up to 8H was obtained. The coating also showed excellent stability after being soaked in pH = 2 and pH = 12 solutions, seawater and acetone, respectively. In addition, a water contact angle of 121° was obtained by post-treatment with hexamethyldisilazane (HMDS). The average transmittance of the coating reached to 90% in the wavelength range of 400~800 nm, nearly identical to the glass substrate. With multiple desirable properties and a simple fabrication process, this low-cost coating shows great potential in many practical applications.

Mechanically robust Janus nanofibrous membrane with asymmetric wettability for high efficiency emulsion separation

Water pollution caused by oil leakage or oily sewage has seriously threatened the ecological environment and human health. It remains a tough task for scientists to develop versatile materials to purify different kinds of oily wastewater. In this study, we propose a facile "carbon nanotubes (CNTs) decoration and nanofibrous membrane integration" method to prepare a mechanical robust Janus membrane (JM) composed of a superhydrophilic nanofiber composite layer and a hydrophobic nanofiber composite layer. The asymmetric wettability can be controlled by tuning the thickness of the hydrophobic layer. The nanofiber composite in both two layers possesses a core-shell structure, guaranteeing the excellent flexibility and stretchability of the JM. In addition, the strong interfacial compatibility between the two layers ensures the stability and durability of the JM even after multiple stretching. More importantly, the JM could realize on-demand separation of different kinds of oily wastewater with high separation flux and separation efficiency, including oil/water mixtures with different oil densities, oil-in-water emulsions and water-in-oil emulsions. Furthermore, the JM exhibits cycling stability and long-term serviceability for the emulsion separation. The mechanically robust and stretchable JM has promising applications in purification of various oil contaminated wastewater.

Superhydrophobic nanohybrid sponges for separation of oil/ water mixtures

The industrial revolution has led to different types of environmental pollution, including frequent leakage of crude oil to marine waters and the contamination of wastewater with immiscible or emulsified oils and organic liquids from various industrial residues. Hence, developing multifunctional materials for oil/water separation is a field of high significance for the remediation of oil-polluted water. Recently, advanced superwetting materials have been employed for oily wastewater treatment. This review summarizes the recent development in fabricating superhydrophobic/superoleophilic nanohybrid polyurethane, melamine, and cellulose sponges for oil/water separation. The use of organic and/or inorganic nanohybrid materials opens the horizon for designing a diverse and wide range of superhydrophobic sponges due to the synergistic effect between the surface roughness and chemical composition. The discussion is organized based on different classes of low surface energy materials including thermoplastics, thermosets, elastomers, fluorinated polymers, conductive polymers, organosilanes, long alkyl chain compounds, and hydrophobic carbon-based materials. Recent examples for the separation of both immiscible and emulsified oil/water mixtures are presented, with a focus on fabrication strategies, separation efficiency, recyclability, mechanical performance, and durability. Currently, most studies did not focus on the mechanical/chemical stability of the fabricated sponges, and hence, future research directions shall address the fabrication of robust and long-term durable superhydrophobic sponges with proper guidelines. Similarly, more research focus is required to design superhydrophobic sponges for the separation of emulsified oil/water mixtures and heavy crude oil samples. Superhydrophobic sponges can be employed for treatment of oily wastewater, emulsion separation, and cleanup of crude oil spills.

Optical Modification of 2D Materials: Methods and Applications

2D materials are under extensive research due to their remarkable properties suitable for various optoelectronic, photonic, and biological applications, yet their conventional fabrication methods are typically harsh and cost-ineffective. Optical modification is demonstrated as an effective and scalable method for accurate and local in situ engineering and patterning of 2D materials in ambient conditions. This review focuses on the state of the art of optical modification of 2D materials and their applications. Perspectives for future developments in this field are also discussed, including novel laser tools, new optical modification strategies, and their emerging applications in quantum technologies and biotechnologies.