Cavitated Block Copolymer Micellar Thin Films: Lateral Arrays of Open Nanoreactors

Placement control of nanomaterial arrays on the surface-reconstructed block copolymer thin films

We present a control strategy for the facile placement of densely packed nanomaterial arrays (i.e., nanoparticles and nanorods) on surface reconstructed polystyrene-block-poly(methyl methacrylate) thin film patterns. The surface reconstruction of perpendicularly oriented block copolymer thin films, which were produced by a treatment with selective solvent vapors for both blocks, created the topographical nanopatterns with enough height contrast for nanoparticle deposition without the need for additional selective etching of a single block domain. The deposition method of nanomaterials was also optimized, and densely packed one- and two-dimensional nanomaterials arrays in the grooves of the block copolymer film patterns were fabricated efficiently. Then, we demonstrated that height contrast of the surface reconstructed block copolymer films could be reversed by electron beam irradiation resulting in nanomaterial arrays placed at the mesa phase of the nanopatterns. On the basis of this nanomaterial placement control strategy, dual nanomaterial arrays on a single block copolymer pattern were also realized.

Hierarchical scaffolds via combined macro- and micro-phase separation

Recent advances in biomaterial surface engineering have shown that surface biomechanical, spatial and topographical properties can elicit control over fundamental biological processes such as cell shape, proliferation, differentiation and apoptosis. Along these lines, we have very recently shown that the self-assembly of block copolymers into thin films can be used as an extremely labile method to precisely position cellular adhesion molecules, at nanometre lateral spacings, to effect control over cell attachment and morphology. Here, we extend our work in 2-dimensional block copolymer films into the production of 3-dimensional porous block copolymer scaffolds. The reported method combines macro-scale temperature induced phase separation and micro-phase separation of block copolymers to produce highly porous scaffolds with surfaces comprised of nano-scale self-assembled block copolymer domains, representing a significant advance in currently available scaffold engineering technologies. The phase behaviour of these polymer-solvent systems is described and potential mechanisms leading to the observed structure formation are presented. The nano-domains have thereafter been functionalised with CGRGDS peptides throughout the scaffold and shown to effect changes in cell attachment and spreading, in agreement with previous 2-dimensional studies. These multi-scale, functional scaffolds are easy to manufacture and scaleable, making them ideal candidates for tissue engineering applications.

Dual patterning and sequential functionalization of block copolymers using photocrosslinkable random copolymer film

A novel method of dual patterning and sequential functionalization of block copolymers is proposed using a photocrosslinkable random copolymer film, poly(styrene-r-(tert-butyl acrylate)-r-(cinnamoyloxyethyl acrylate)). The tert-butyl esters of the block copolymer, polystyrene-block-poly(tert-butyl acrylate), coated on the patterned random copolymer film were sequentially deprotected to give carboxylic acids using an acid catalyst and heat treatment. The sequentially produced carboxylic acid patterns were used for the sequential patterning of gold nanoparticles as an example of potential applications.

A simple top-down/bottom-up approach to sectored, ordered arrays of nanoscopic elements using block copolymers

A top-down/bottom-up approach is demonstrated by combining electron-beam (e-beam) lithography and a solvent annealing process. Micellar arrays of polystyrene-block-poly(4-vinylpyridine) (PS-b-P4VP) with a high degree of lateral order can be produced on a surface where sectoring is defined by e-beam patterning. The e-beam is used to crosslink the block copolymer (BCP) film immediately after spin-coating when the BCP is disordered or in a highly ordered solvent-annealed film. Any patterns can be written into the BCP by crosslinking. Upon exposure to a preferential solvent for the minor component block followed by drying, cylindrical nanopores are generated within the nonexposed areas by a surface reconstruction process, while, in the exposed areas, the films remain unchanged. Nickel nanodot arrays can be placed over selected areas on a surface by thermal evaporation and lift-off process.

Block copolymer micelles as nanocontainers for controlled release of proteins from biocompatible oil phases

Biocompatible oils are used in a variety of medical applications ranging from vaccine adjuvants to vehicles for oral drug delivery. To enable such nonpolar organic phases to serve as reservoirs for delivery of hydrophilic compounds, we explored the ability of block copolymer micelles in organic solvents to sequester proteins for sustained release across an oil-water interface. Self-assembly of the block copolymer, poly(-caprolactone)-block-poly(2-vinyl pyridine) (PCL-b-P2VP), was investigated in toluene and oleic acid, a biocompatible naturally occurring fatty acid. Micelle formation in toluene was characterized by dynamic light scattering (DLS) and atomic force microscopy (AFM) imaging of micelles cast onto silicon substrates. Cryogenic transmission electron microscopy confirmed a spherical morphology in oleic acid. Studies of homopolymer solubility implied that micelles in oleic acid consist of a P2VP corona and a PCL core, while P2VP formed the core of micelles assembled in toluene. The loading of two model proteins (ovalbumin (ova) and bovine serum albumin (BSA)) into micelles was demonstrated with loadings as high as 7.8% wt of protein per wt of P2VP in oleic acid. Characterization of block copolymer morphology in the two solvents after protein loading revealed spherical particles with similar size distributions to the as-assembled micelles. Release of ova from micelles in oleic acid was sustained for 12-30 h upon placing the oil phase in contact with an aqueous bath. Unique to the situation of micelle assembly in an oily phase, the data suggest protein is sequestered in the P2VP corona block of PCL-b-P2VP micelles in oleic acid. More conventionally, protein loading occurs in the P2VP core of micelles assembled in toluene.

Nanopatterned carbon films with engineered morphology by direct carbonization of UV-stabilized block copolymer films

Nanopatterned thin carbon films were prepared by direct and expeditious carbonization of the block copolymer polystyrene- block-poly(2-vinylpyridine) (PS- b-P2VP) without the necessity of slow heating to the process temperature and of addition of further carbon precursors. Carbonaceous films having an ordered "dots-on-film" surface topology were obtained from reverse micelle monolayers. The regular nanoporous morphology of PS- b-P2VP films obtained by subjecting reverse micelle monolayers to swelling-induced surface reconstruction could likewise be transferred to carbon films thus characterized by ordered nanopit arrays. Stabilization of PS- b-P2VP by UV irradiation and the concurrent carbonization of both blocks were key to the conservation of the film topography. The approach reported here may enable the realization of a broad range of nanoscaled architectures for carbonaceous materials using a block copolymer ideally suited as a template because of the pronounced repulsion between its blocks and its capability to form highly ordered microdomain structures.

Synthesis of atypical nanoparticles by the nanostructure in thin films of triblock copolymers

We report the synthesis of atypical nanoparticles in donut shape with or without additional spherical nanoparticles attached on them by using the donut-like nanostructure formed in a thin film of triblock copolymers. In a high-humidity condition, a spin-coated film of triblock copolymer had donut-like holes consisting of the periphery and the center. By selective coordination of precursors of nanoparticles to the periphery of the holes, donut-like oxide nanoparticles were synthesized by oxygen plasma treatment on the film. Moreover, we were able to attach spherical nanoparticles on the donut-like nanoparticles by incorporating the other type of precursors to the center of the holes. Thus, beyond the synthesis of typical spherical nanoparticles, the results here extend potentials of the block copolymer approach to control the shape and complexity of nanoparticles.

Mesoporous block copolymer nanorods by swelling-induced morphology reconstruction

Engineering the topography of thin block copolymer (BCP) films by surface reconstruction associated with selective swelling of one of the blocks has been investigated intensively. Here we show that swelling-induced structural transitions in nanorods consisting of amphiphilic BCPs involve pronounced reshaping of the nonswollen glassy domains in the course of the transition from the equilibrium morphology of the molten BCP in cylindrical confinement to that of the BCP dissolved in the swelling agent. The reconstruction process can be quenched to retain intermediate nonequilibrium morphologies. The collapse of the swollen chains upon drying yields polymeric nanorods exhibiting complex nanoscopic architectures characterized by a variety of mesopore structures and surface topographies, including channels along the nanorods, bunches of partially interconnected strands, and strings of spheres. The complex BCP nanorods thus obtained can be used as soft templates for the rational arrangement of metal nanoparticles.

The systematic tunability of nanoparticle dimensions through the controlled loading of surface-deposited diblock copolymer micelles

The continuous tunability of iron oxide nanoparticle dimensions is demonstrated using the pH controlled loading of ferric nitrate from aqueous solution into polystyrene-block-polyacrylic acid reverse micelles deposited on a silicon substrate. Quasi-hexagonally ordered two-dimensional arrays of iron oxide nanoparticles with a systematic tunability of particle heights in the sub-10 nm regime and a constant periodicity are obtained and characterized with atomic force microscopy and x-ray photoelectron spectroscopy.

Hydrothermal treatment of nanoparticle thin films for enhanced mechanical durability

The mechanical durability of nanoporous all-nanoparticle and polymer-nanoparticle layer-by-layer (LbL) films (80-150 nm thick) on both glass and polycarbonate substrates has been greatly enhanced by hydrothermal treatment (124-134 degrees C). Polymer-nanoparticle films were more durable than all-nanoparticle films after hydrothermal treatment. The optical properties of nanoporous antireflection (AR) films were exploited in an abrasion test (25-100 kPa normal stress) to quantify the extent of abrasive wear observed qualitatively by scanning electron microscopy (SEM). Marginal damage was observed under optimal reinforcement conditions. Untreated films not only delaminated from the surface completely but also damaged their underlying glass and polycarbonate substrates during testing. The nature of the substrate was found to play an important role in determining abrasion resistance, regardless of the level of particle fusion in the film. The low-temperature process enables in situ mechanical reinforcement of otherwise delicate nanoparticle assemblies on plastic substrates. Tribochemical wear was found to planarize the nanoscale surface texture of these films, similar to what is observed in chemo-mechanical polishing (CMP). This finding is useful for anyone trying to make robust superhydrophobic or superhydrophilic coatings. To our knowledge, this is the first report on hydrothermal reinforcement of LbL films.

Using cylindrical domains of block copolymers to self-assemble and align metallic nanowires

Block copolymer thin films can be used as soft templates for a wide range of surfaces where large area patterns of nanoscale features are desired. The cylindrical domains of acid-sensitive, self-assembled monolayers of polystyrene-poly(2-vinylpyridine) block copolymers on silicon surfaces were utilized as structural elements for the production of parallel metal nanowires. Metal ion loading of the P2VP block with simple aqueous solutions of anionic metal complexes is accomplished via protonation of this basic block, rendering it cationic; electrostatic attraction leads to a high local concentration of metal complexes within the protonated P2VP domain. A subsequent brief plasma treatment simultaneously removes the polymer and produces metallic nanowires. The morphology of the patterns can modulated by controlling solution concentration, deposition time, and molecular weight of the block copolymers, as well as other factors. Horizontal metallic nanoarrays can be aligned on e-beam lithographically defined silicon substrates within different shapes, via graphoepitaxy. This method is highly versatile as the procedures to manipulate nanowire composition, dimension, spacing, and orientation are straightforward and based upon efficient aqueous inorganic chemistry.

Creating surfactant nanoparticles for block copolymer composites through surface chemistry

A simple strategy to tailor the surface of nanoparticles for their specific adsorption to and localization at block copolymer interfaces was explored. Gold nanoparticles coated by a mixture of low molecular weight thiol end-functional polystyrene (PS-SH) (Mn = 1.5 and 3.4 kg/mol) and poly(2-vinylpyridine) homopolymers (P2VP-SH) (Mn = 1.5 and 3.0 kg/mol) were incorporated into a lamellar poly(styrene-b-2-vinylpyridine) diblock copolymer (PS-b-P2VP) (Mn = 196 kg/mol). A library of nanoparticles with varying PS and P2VP surface compositions (FPS) and high polymer ligand areal chain densities was synthesized. The location of the nanoparticles in the PS-b-P2VP block copolymer was determined by transmission electron microscopy. Sharp transitions in particle location from the PS domain to the PS/P2VP interface, and subsequently to the P2VP domain, were observed at FPS = 0.9 and 0.1, respectively. This extremely wide window of FPS values where the polymer-coated gold nanoparticles adsorb to the interface suggests a redistribution of PS and P2VP polymers on the Au surface, inducing the formation of amphiphilic nanoparticles at the PS/P2VP interface. In a second and synthetically more challenging approach, gold nanoparticles were covered with a thiol terminated random copolymer of styrene and 2-vinylpyridine synthesized by RAFT polymerization. Two different random copolymers were considered, where the molecular weight was fixed at 3.5 kg/mol and the relative incorporation of styrene and 2-vinylpyridine repeat units varied (FPS = 0.52 and 0.40). The areal chain density of these random copolymers on Au is unfortunately not high enough to preclude any contact between the P2VP block of the block copolymer and the Au surface. Interestingly, gold nanoparticles coated by the random copolymer with FPS = 0.4 were dispersed in the P2VP domain, while those with FPS = 0.52 were located at the interface. A simple calculation for the adsorption energy to the interface of the nanoparticles with different surface arrangements of PS and P2VP ligands supports evidence for the rearrangement of thiol terminated homopolymers. An upper limit estimate of the adsorption energy of nanoparticles uniformly coated with a random arrangement of PS and P2VP ligands where a 10% surface area was occupied by P2VP -mers or chains was approximately 1 kBT, which indicates that such nanoparticles are unlikely to be segregated along the interface, in contrast to the experimental results for nanoparticles with mixed ligand-coated surfaces.

Self-assembly of nanoparticles at interfaces

Developments in the assembly of nanoparticles at liquid-liquid interfaces are reviewed where the assemblies can be controlled by tuning the size of the nanoparticles and the chemical characteristics of the ligands. Both synthetic and biological nanoparticles are discussed. By controlling the type of ligands, uniform and Janus-type nanoparticles can be produced where, at liquid-liquid interfaces, subsequent reactions of the ligands can be used to generate crosslinked sheets of nanoparticles at the interface that have applications including novel encapsulants, filtration devices with well-defined porosities, and controlled release materials. By controlling the size and volume fraction of the nanoparticles and the chemical nature of the ligands, nanoparticle-polymer composites can be generated where either enthalpy or entropy can be used to control the spatial distribution of the nanoparticles, thereby, producing auto-responsive materials that self-heal, self-corral assemblies of nanoparticles, or self-direct morphologies. Such systems hold great promise for generating novel optical, acoustic, electronic and magnetic materials.

Metalated diblock and triblock poly(ethylene oxide)-block-poly(4-vinylpyridine) copolymers: understanding of micelle and bulk structure

The paper provides new insights into the structure of Pt-containing diblock and triblock copolymers based on poly(ethylene oxide) (PEO) and poly(4-vinylpyridine) (P4VP), using a combination of atomic force microscopy (AFM), X-ray diffraction (XRD), transmission electron microscopy (TEM), and anomalous small-angle X-ray scattering (ASAXS). Parallel studies using methods contributing supplemental structural information allowed us to comprehensively characterize sophisticated polymer systems during metalation and to exclude possible ambiguity of the data interpretation of each of the methods. AFM and TEM make available the determination of sizes of the micelles and of the Pt-containing micelle cores, respectively, while a combination of XRD, TEM, and ASAXS reveals Pt-nanoparticle size distributions and locations along with the structural information about the polymer matrix. In addition, for the first time, ASAXS revealed the organization of Pt-nanoparticle-filled diblock and triblock copolymers in the bulk. The nanoparticle characteristics are mainly determined by the type of block copolymer system in which they are found: larger particles (2.0-3.0 nm) are formed in triblock copolymer micelles, while smaller ones (1.5-2.5 nm) are found in diblock copolymer micelles. This can be explained by facilitated intermicellar exchange in triblock copolymer systems. For both systems, Pt nanoparticles have narrow particle size distributions as a result of a strong interaction between the nanoparticle surface and the P4VP units inside the micelle cores. The pH of the medium mainly influences the particle location rather than the particle size. A structural model of Pt-nanoparticle clustering in the diblock PEO-b-P4VP and triblock P4VP-b-PEO-b-P4VP copolymers in the bulk was constructed ab initio from the ASAXS data. This model reveals that nearly spherical micellar cores of about 10 nm in diameter (filled with Pt nanoparticles) aggregate forming slightly oblate hollow bodies with an outer diameter of about 40 nm.

Two-Dimensionally Self-Arranged Protein Nanoarrays on Diblock Copolymer Templates

Novel methods for creating protein arrays with two-dimensional control can significantly enhance basic biological research as well as various bioarray applications. We demonstrate that the structural variety and chemical heterogeneity of self-assembled, hexagonal polystyrene-b-poly(vinylpyridine) micelles can be successfully exploited as templates for easy and rapid fabrication of functional protein arrays over a large scale. Spontaneous formation of such polymeric template-guided protein molecules yields high-density protein arrays that exhibit repeat spacings in a nanoscopic dimension. The ensuing self-assembled protein molecules in the array maintain their natural conformation and activity over a very long time period. By tuning the size of the underlying block copolymer templates, our amphiphilic diblock copolymer-based approach to create high-density protein patterns also permits spatial control over two-dimensional repeat spacings of protein nanoarrays. These unique advantages of polystyrene-b-poly(vinylpyridine) templates make the spontaneously constructed protein nanoarrays highly suitable as functional protein sensor substrates. Therefore, our novel two-dimensional protein assembly method can be greatly beneficial for high-throughput proteomic assays and multiplexed high-density protein sensing applications.

One-step synthesis of titania nanoparticles from PS-P4VP diblock copolymer solution

Polymeric films containing titania nanoparticles have potential as dielectric films for flexible electronic applications. For this purpose, the nanoparticles must be homogeneously distributed. Self-assembly is emerging as a neat, elegant method for fabricating such nanostructured hybrid materials with well-distributed nanoparticles. In this work, we report a micellar solution approach for the assembly of copolymer-titanium precursor nanostructures in which titania nanoparticles were synthesized. The ratio of the amount of titanium precursor, titanium isopropoxide, to the blocks forming the micellar core, poly(4-vinylpyridine), was found to play a key role in controlling film morphology. A sphere-to-ribbon transition was observed when the amount of titanium isopropoxide was increased. The thin film morphology can be tuned using the precursor-copolymer interaction rather than just the polymer-polymer interaction or the polymer-solution interaction. This method provides yet another way to control the morphology of nanostructures.

Nanopattern formation using a chemically modified PS-P4VP diblock copolymer

A slight betainization of the amphiphilic block copolymer polystyrene-block-poly(4-vinylpyridine) (PS-P4VP) was carried out by the introduction of 1,3-propane sultone into the P4VP block. The micellar film cast from the new copolymer solution exhibited hexagonal packing which is similar to the copolymer film prior to modification. An interesting core-corona inversion was induced in situ with water, a selective solvent for P4VP, due to the increased water sensitivity. The effect of annealing on a PS-P4VP-sultone micellar film was investigated both with and without solvent environment. The latter gives rise to a reduction in the nanodot dimension while the former leads to the formation of a nanostrand morphology. This procedure thus adds a simple yet effective tool for controlling pattern formation.

Fabrication of CdSe composite by using the amphiphilic block copolymer as template

CdSe nanoparticles of improved stability against aggregation were synthesized by using amphiphilic block copolymer polyacrylonitrile-block-poly(ethylene glycol)-block-polyacrylonitrile (PAN-b-PEG-b-PAN, PEA). The products were characterized by X-ray diffraction (XRD), high-resolution transmission electron microscopic (HRTEM). The optical properties were characterized by UV-vis spectrophotometer and the room temperature photoluminescence (PL). The results revealed that the CdSe nanoparticles have been uniformly distributed throughout the copolymer with diameters of 6-7 nm and the produced novel hybrid nanocomposites displayed obviously quantum size effects and interesting fluorescence features. FTIR results provided the information on the interaction between the copolymer and the nanoparticles. The TGA revealed that the thermal property of the copolymer enhanced due to the interaction of the nanoparticles and the groups of the copolymer.

Vertically Aligned Dense Carbon Nanotube Growth with Diameter Control by Block Copolymer Micelle Catalyst Templates

We have grown a dense array of vertically aligned carbon nanotubes (CNTs) with a controlled distribution of diameters by using block copolymer micelles to form and pattern catalyst particles. The block copolymer poly(styrene-block-acrylic acid) (PS16500-PAA4500) was dissolved in toluene to form micelles and then loaded with FeCl3. The metal-loaded micelles were spin-coated on Si and then thermally treated to remove the polymer. Using this process, we produced surfaces patterned with iron oxide catalyst particles with particle densities ranging from 1400 microm(-2) to 3800 microm(-2) and a size distribution of (6.9 +/- 0.8) nm. CNT growth by thermal chemical vapor deposition was then performed on these samples. The low-density catalyst sample produced unaligned, low-density CNTs, whereas the high-density catalyst sample produced vertically aligned, dense CNTs about 10 microm in length. Transmission electron microscopy revealed that the CNTs typically had double and triple graphitic layers with normally distributed diameters of (4.5 +/- 1.1) nm. For comparison, CNTs grown from the standard approach of blanket Fe films had a wide distribution of diameters between 6 and 21 nm. This catalyst preparation approach dramatically sharpens the size distribution of CNTs, compared to standard approaches, and provides a simple means of controlling the areal density of CNTs.

All-nanoparticle thin-film coatings

All-nanoparticle thin-film coatings that exhibit antireflection, antifogging (superhydrophilicity), and self-cleaning properties have been prepared via layer-by-layer deposition of TiO(2) and SiO(2) nanoparticles. The porosity and chemical composition of the coatings were determined using a simple method that is based on ellipsometry and does not require any assumptions about the refractive indices of the constituent nanoparticles. The presence of nanopores in the TiO(2)/SiO(2) nanoparticle coatings results in superhydrophilicity as well as antireflection properties. The superhydrophilicity of contaminated coatings could also be readily recovered and retained after ultraviolet irradiation.

Creating patterned carbon nanotube catalysts through the microcontact printing of block copolymer micellar thin films

We report a route for synthesizing patterned carbon nanotube (CNT) catalysts through the microcontact printing of iron-loaded poly(styrene-block-acrylic acid) (PS-b-PAA) micellar solutions onto silicon wafers coated with thin aluminum oxide (Al(2)O(3)) layers. The amphiphilic block copolymer, PS-b-PAA, forms spherical micelles in toluene that can form quasi-hexagonal arrays of spherical PAA domains within a PS matrix when deposited onto a substrate. In this report, we dip a poly(dimethylsiloxane) (PDMS) molded stamp into an iron-loaded micellar solution to create a thin film on the PDMS features. The PDMS stamp is then put in contact with a substrate, and uniaxial compressive stress is applied to transfer the micellar thin film from the PDMS stamp onto the substrate in a defined pattern. The polymer is then removed by oxygen plasma etching to leave a patterned iron oxide nanocluster array on the substrate. Using these catalysts, we achieve patterned vertical growth of multiwalled CNTs, where the CNTs maintain the fidelity of the patterned catalyst, forming high-aspect-ratio standing structures.