Superhydrophobic Fabrics Produced by Electrospinning and Chemical Vapor Deposition

Antibacterial Porous Electrospun Fibers as Skin Scaffolds for Wound Healing Applications

Electrospun fiber scaffolds have a huge potential for the successful treatment of infected wounds based on their unique properties. Although several studies report novel drug-loaded electrospun fiber-based biomaterials, many of these do not provide information on their interactions with eukaryotic and bacterial cells. The main aim of this study was to develop antibacterial drug-loaded porous biocompatible polycaprolactone (PCL) fiber scaffolds mimicking the native extracellular matrix for wound healing purposes. Mechanical property evaluation and different biorelevant tests were conducted in order to understand the structure-activity relationships and reveal how the surface porosity of fibers and the fiber diameter affect the scaffold interactions with the living bacterial and eukaryotic fibroblast cells. Cell migration and proliferation assays and antibiofilm assays enabled us to enlighten the biocompatibility and safety of fiber scaffolds and their suitability to be used as scaffolds for the treatment of infected wounds. Here, we report that porous PCL microfiber scaffolds obtained using electrospinning at high relative humidity served as the best surfaces for fibroblast attachment and growth compared to the nonporous microfiber or nonporous nanofiber PCL scaffolds. Porous chloramphenicol-loaded microfiber scaffolds were more elastic compared to nonporous scaffolds and had the highest antibiofilm activity. The results indicate that in addition to the fiber diameter and fiber scaffold porosity, the single-fiber surface porosity and its effect on drug release, mechanical properties, cell viability, and antibiofilm activity need to be understood when developing antibacterial biocompatible scaffolds for wound healing applications. We show that pores on single fibers within an electrospun scaffold, in addition to nano- and microscale diameter of the fibers, change the living cell-fiber interactions affecting the antibiofilm efficacy and biocompatibility of the scaffolds for the local treatment of wounds.

Structural design and environmental applications of electrospun nanofibers

Nanofibers have attracted extensive attention and been applied in various fields due to their high aspect ratio, high specific surface area, flexibility, structural abundance, etc. The electrospinning method is one of the most promising and effective ways to produce nanofibers. The electrospun nanofibers-based films and membranes have already been demonstrated to possess small pore sizes, larges specific surface area, and can be grafted with different functionalities to adapt to various purposes. The environmental applications of nanofibers are one of the essential application fields, and great achievements have been made in this field. To well summarize the development of nanofibers and their environmental applications, we review the nanofiber fabrication methods, advanced fiber structures, and their applications in the field of air filtration, heavy metal removal, and self-cleaning surface. We hope this review and summary can provide readers a comprehensive understanding of the structural design and environmental applications of electrospun nanofibers.

Designing Multifunctional Protective PVC Electrospun Fibers with Tunable Properties

In this work, the electrospinning technique is used for the fabrication of electrospun functional fibers with desired properties in order to show a superhydrophobic behavior. With the aim to obtain a coating with the best properties, a design of experiments (DoE) has been performed by controlling several inputs operating parameters, such as applied voltage, flow rate, and precursor polymeric concentration. In this work, the reference substrate to be coated is the aluminum alloy (60661T6), whereas the polymeric precursor is the polyvinyl chloride (PVC) which presents an intrinsic hydrophobic nature. Finally, in order to evaluate the coating morphology for the better performance, the following parameters-such as fiber diameter, surface roughness (Ra, Rq), optical properties, corrosion behavior, and wettability-have been deeply analyzed. To sum up, this is the first time that DoE has been used for the optimization of superhydrophobic or anticorrosive surfaces by using PVC precursor for the prediction of an adequate surface morphology as a function of the input operational parameters derived from electrospinning process with the aim to validate better performance.

AgNPs-incorporated nanofiber mats: Relationship between AgNPs size/content, silver release, cytotoxicity, and antibacterial activity

Silver nanoparticles (AgNPs) have a wide antimicrobial spectrum and low incidence of resistance. They have been widely incorporated into wound dressings for antimicrobial purpose. However, these wound dressings suffer from the accompanied cytotoxicity. It is important but challenging for them to reduce the cytotoxicity without compromising antimicrobial activity, while the affecting factors are unknown. In this work, we incorporated AgNPs into starch nanofiber mats with the in situ reduction method, and investigated the structure and property of the composite nanofiber mats in detail. We found that the cytotoxicity and antibacterial activity of the starch/AgNPs composite nanofiber mats are both affected by the release behavior of silver from the mats, while of various stages and governing factors. The cytotoxicity of the mats depends on the silver release rate at the early stage, which is governed by both the size and content of the AgNPs. The antibacterial activity is more related to the silver release rate at the later stage and is determined mainly by the content of AgNPs. By optimizing the size and content of AgNPs, we found a safe window and obtained starch/AgNPs composite nanofiber mats with good antibacterial activity and excellent cytocompatibility as well. The composite nanofiber mats also showed moderate wet strength (1-2 MPa), high liquid absorption capability (19-34 times of their own weights) and suitable vapor permeability [0.22-0.26 g/(cm²·24 h)]. These starch/AgNPs composite nanofiber mats are ideal candidates for the treatment of infected and exuding wounds.

A facile, fast, and low-cost method for fabrication of micro/nano-textured superhydrophobic surfaces

HYPOTHESIS

Alkyl ketene dimer (AKD) is frequently used in paper industry as an inexpensive sizing agent. The formation of a porous structure after curing the solidified AKD for an extra-long time (4-6 days) results in superhydrophobicity. In this study, a facile and low-cost method was utilized to turn the surface of AKD superhydrophobic in a very short period of time.

EXPERIMENTS

We fabricated superhydrophobic coatings by dipping glass and paper substrates in molten AKD and then treating them with ethanol after solidification. The samples were characterized by X-ray diffraction, Scanning electron microscopy, Fourier transform-infrared spectroscopy, X-ray photoelectron spectroscopy, Confocal laser scanning microscopy, and dynamic contact angle goniometry.

FINDINGS

The results show that briefly treating the coatings, obtained from isothermally heated AKD melt at 40 °C for 3 min, with ethanol leads to superhydrophobicity with advancing and receding contact angles of 158.7 ± 1.4° and 156.8 ± 0.9°, respectively. By increasing the melt temperature to 70 °C and its heating time to 6 h followed by ethanol treatment, the advancing and receding contact angles increased to 163.7 ± 1.3° and 162.6 ± 1.2°, respectively. This enhancement in superhydrophobicity is due to the formation of porous, entangled irregular micro/nano textures that create air cushions on the surface resulting in droplet state transition from Wenzel to Cassie.

Bimetallic Mo–Fe Co-Catalyst-Based Nano-Carbon Impregnated on PAC for Optimum Super-Hydrophobicity

The application of super-hydrophobic nanomaterials for synthesizing membranes with unique physiochemical properties has gained a lot of interest among researchers. The presence of super-hydrophobic materials inside the membrane matrix can play a vital role not only in the separation of toxins, but also to achieve higher water flux with lower fouling tendencies required for an efficient membrane distillation process. In this research, super-hydrophobic carbon nanomaterials (CNMs) were synthesized using powder activated carbon (PAC) as a precursor, whereby the growth was initiated using a bimetallic catalyst of iron (Fe) and molybdenum (Mo). Until recently, no research has been conducted for synthesis and to observe the catalytic influence of bimetallic catalysts on the physiochemical characteristics of the derived CNMs. The synthesis process was carried out using the chemical vapor deposition (CVD) process. The CVD process was optimized using Box–Behnken factorial design (BBD), whereby 15 experiments were carried out under different conditions. Three input variables, which were percentage composition of catalysts (percentage of Fe and Mo) and reaction time (tr), were optimized with respect to their impact on the desired percentage output of yield (CY) and contact angle (CA). Analysis of variance (ANOVA) testing was carried out. It was observed that the developed model was statistically significant. The highest CY (320%) and CA (172°) were obtained at the optimal loading of 5% Fe and 2% Mo, with a reaction time of 40 min. Surface morphological features were observed using field emission scanning electron microscopic (FESEM) and transmission electron microscopic (TEM) analysis. The images obtained from FESEM and TEM revealed the presence of two types of CNMs, including carbon nanofibers (CNFs) and multiwall carbon nanotubes (CNTs). Thermogravimetric analysis was carried out to observe the temperature degradation profile of the synthesized sample. Raman spectroscopic analysis was also used in order to have a better understanding regarding the proportion of ordered and disordered carbon content inside the synthesized sample.

Preparation of Hydrophobic Surface on PLA and ABS by Fused Deposition Modeling

In the fields of agriculture, medical treatment, food, and packaging, polymers are required to have the characteristics of self-cleaning, anti-icing, and anti-corrosion. The traditional preparation method of hydrophobic coatings is costly and the process is complex, which has special requirements on the surface of the part. In this study, fused deposition modeling (FDM) 3D printing technology with design and processing flexibility was applied to the preparation of hydrophobic coatings on polylactic acid (PLA) and acrylonitrile butadiene styrene (ABS) parts, and the relationship between the printing process parameters and the surface roughness and wettability of the printed test parts was discussed. The experimental results show that the layer thickness and filling method have a significant effect on the surface roughness of the 3D-printed parts, while the printing speed has no effect on the surface roughness. The orthogonal experiment analysis method was used to perform the wettability experiment analysis, and the optimal preparation process parameters were found to be a layer thickness of 0.25 mm, the Grid filling method, and a printing speed of 150 mm/s.

A Durable and Self-Cleaning Superhydrophobic Surface Prepared by Precipitating Flower-Like Crystals on a Glass-Ceramic Surface

Herein, a superhydrophobic surface with superior durability was fabricated on a glass-ceramic surface by crystallization, hydrofluoric acid (HF) etching, and surface grafting. The as-prepared glass-ceramic surface was composed of three-dimensional flower-like micro-clusters, which were self-assembled from numerous nanosheets. Such a dual-scale rough surface exhibited superhydrophobicity, with a water contact angle (WCA) of 170.3° ± 0.1° and a sliding angle (SA) of ~2° after grafting with 1H, 1H, 2H, 2H-perfluorodecyltriethoxysilane (FAS-17). This can be attributed to the synergistic effect between the dual-scale structure and surface chemistry. Furthermore, this surface exhibited excellent self-cleaning properties, stability against strong acid and strong alkali corrosion, and anti-stripping properties.

Preparation of a Superhydrophobic Ni Complementary Surface Using a Walnut Wood Template

Ni is widely used in the field of corrosion protection because of its stability, hardness, and ductility. Inspired by the excellent hydrophobicity of walnut wood, imparted by its porous structure, we synthesized a morph-genetic, porous Ni sheet. A pyrolyzed walnut template was immersed in a Ni²⁺ solution, allowing Ni to be electroplated on the surface and to enter the skeleton's pores. After calcination and surface modification, a template-free, low-surface-energy Ni sheet was obtained and accurately investigated by scanning electron microscopy and contact angle goniometry to evaluate its morphology and hydrophobicity. The results show that the Ni sheet inherited the complementary structure of the template, and, in turn, its water-repelling ability. We were able to measure contact angles as large as 150°, demonstrating that the new surface morphology endowed Ni with superhydrophobicity.

Electrospun nanofiber from various source of expanded polystyrene (EPS) waste and their characterization as potential air filter media

This paper reported on the fabrication of nanofibrous membranes from various sources of expanded polystyrene (EPS) waste using electrospinning technique and their application as air filter media. The filter membranes were made from four EPS waste sources, i.e. food packaging, EPS craft, instant noodle cup, and electronic packaging. The properties of the membranes fabricated from those sources were compared to obtain the best EPS waste source for air filter application. To make the precursor solutions, those samples were dissolved in d-limonene:DMF with the concentration of 15, 20, and 25 wt%. The solid EPS density, solution viscosity, and surface tension were measured. The fiber diameter and morphology of nanofibers were characterized by scanning electron microscopy (SEM) for each EPS variation. The fabricated membrane properties (crystallinity, wettability, and mechanical strength) and filtration properties (pressure drop, PM_2.5 filtration efficiency, and quality factor) were fully characterized and analyzed. Homogeneous fiber diameter with various morphologies (beaded, wrinkled, and smooth fiber) were obtained from all samples with hydrophobic to super-hydrophobic surface (water contact angle ranging from 106 to 153°). Also, the EPS solid density affected the solution viscosity with the expression of η = 0.132 ρ^0.29, which then affected the fabricated membrane packing density, porosity, and mechanical properties. Overall, the experimental results showed that all EPS nanofiber filters had great potential as an air filter media. The EPS filter made from food packaging waste with the solution concentration of 15 wt% exhibited the highest efficiency and quality factor of 99.99% and 0.15 Pa^-1, respectively.

Durability of submerged hydrophobic surfaces

Hydrophobic and superhydrophobic surfaces have gained wide popularity due to their potential in various areas such as in self-cleaning and anti-fouling materials, drag reduction and microfluidics. However, for all practical applications, the long term durability of these surfaces is extremely important, yet not often investigated. Of particular interest is the long term durability of soft hydrophobic surfaces that remain submerged underwater for a prolonged duration. In this article, we explore how the chemical durability of flat and patterned crosslinked PDMS surfaces (polydimethylsiloxane, a preferred material for microfabrication) change as a function of time when submerged in acidic, basic and neutral media for different durations over a prolonged period of time. Based on contact angle measurements, atomic force microscopy, confocal microscopy and SEM analysis of the surfaces, we checked if there is any change in the morphology of the surface due to deposition or etching. We created a biomimetic positive replica of a lotus leaf that exhibited super-hydrophobicity and Cassie state of wetting with a static water contact angle (θ) > 150°, and compared the degradation with a negative replica of lotus leaf (θ ∼ 127°), a grating patterned surface that exhibited Wenzel state of wetting (θ ∼ 110°) and a flat crosslinked PDMS surface (θ ∼ 105°). The positive replica maintained reasonable hydrophobicity (θ > 90°) for up to a month, but lost its super-hydrophobic property. The surface hydrophobicity degraded the most in the case of basic solution due to deposition.

Fabrication, characterization and cytocompatibility assessment of gelatin nanofibers coated with a polymer thin film by initiated chemical vapor deposition

The presence of various functional groups in the structure of gelatin nanofibers (GNFs) has made it a suitable candidate for biomedical applications, yet its fast dissolution in aqueous media has been a real challenge for years. In the present work, we propose an efficient procedure to improve the durability of the GNFs. The electrospun GNFs were coated with poly(ethylene glycol dimethacrylate) (pEGDMA) using initiated chemical vapor deposition (iCVD) as a completely dry polymerization method. Morphological and chemical analysis revealed that an ultrathin layer formed around nanofibers (iCVD-GNFs) which has covalently bonded to gelatin chains. Against the instant dissolution of GNFs, the in vitro biodegradability test showed the iCVD-GNFs, to a large extent, preserve their morphology after 14 days of immersion and did not lose its integrity even after 31 days. In vitro cell culture studies, also, revealed cytocompatibility of the iCVD-GNFs for human fibroblast cells (hFC), as well as higher cell proliferation on the iCVD-GNFs compared to control made from tissue culture plate (TCP). Furthermore, contact angle measurements indicated that the hydrophilic GNFs became hydrophobic after the iCVD, yet FE-SEM images of cell-seeded iCVD-GNFs showed satisfactory cell adhesion. Taken together, the proposed method paves a promising way for the production of water-resistant GNFs utilized in biomedical applications; for instance, tissue engineering scaffolds and wound dressings.

Progress in biomimetic leverages for marine antifouling using nanocomposite coatings

Because of the environmental and economic casualties of biofouling on maritime navigation, modern studies have been devoted toward formulating advanced nanoscale composites in the controlled development of effective marine antifouling self-cleaning surfaces.

Review on Blueprint of Designing Anti-Wetting Polymeric Membrane Surfaces for Enhanced Membrane Distillation Performance

Recently, membrane distillation (MD) has emerged as a versatile technology for treating saline water and industrial wastewater. However, the long-term use of MD wets the polymeric membrane and prevents the membrane from working as a semi-permeable barrier. Currently, the concept of antiwetting interfaces has been utilized for reducing the wetting issue of MD. This review paper discusses the fundamentals and roles of surface energy and hierarchical structures on both the hydrophobic characteristics and wetting tolerance of MD membranes. Designing stable antiwetting interfaces with their basic working principle is illustrated with high scientific discussions. The capability of antiwetting surfaces in terms of their self-cleaning properties has also been demonstrated. This comprehensive review paper can be utilized as the fundamental basis for developing antiwetting surfaces to minimize fouling, as well as the wetting issue in the MD process.

Synthesis and Characterization of Nanostructured Polyaniline Thin Films with Superhydrophobic Properties

Polyaniline (PANI) thin films incorporated with TiO2 or ZnO nanoparticles were synthesized via an electrochemical polymerization technique. Cyclic voltammetry (CV) was used to synthesize PANI from a strongly acidic medium (0.5 M H2SO4). The effects of different deposition cycles on the morphology, thickness, color, and properties of electrodeposited PANI thin films nanocomposites were investigated. Furthermore, the effects of the nanoparticles concentration on the morphology and water contact angle (CA) of the produced coating were investigated. Field-emission scanning electron microscopy (FE-SEM) and high-resolution transmission electron microscopy (HR-TEM) were used to investigate the morphological structure. X-ray photoelectron spectroscopy (XPS) was used to study the surface composition of the formed film. The results reveal that the CA of the prepared coating reached 146°. A granular morphology of PANI with a moderate concentration of nanoparticles was obtained. In addition, XPS analysis confirmed the incorporation of the oxide nanoparticles in the matrix.

Non-equilibrium hybrid organic plasma processing for superhydrophobic PTFE surface towards potential bio-interface applications

Superhydrophobic surfaces have gained increased attention due to the high water-repellency and self-cleaning capabilities of these surfaces. In the present study, we explored a novel hybrid method of fabricating superhydrophobic poly(tetrafluoroethylene) (PTFE) surfaces by combining the physical etching capability of oxygen plasma with the plasma-induced polymerization of a organic monomer methyl methacrylate (MMA). This novel hybrid combination of oxygen-MMA plasma has resulted in the generation of superhydrophobic PTFE surfaces with contact angle of 154°. We hypothesized that the generation of superhydrophobicity may be attributed to the generation of fluorinated poly(methyl methacrylate) (PMMA) moieties formed by the combined effects of physical etching causing de-fluorination of PTFE and the subsequent plasma polymerization of MMA. The plasma treated PTFE surfaces were then systematically characterized via XPS, FTIR, XRD, DSC and SEM analyses. The results have clearly shown a synergistic effect of the oxygen/MMA combination in comparison with either the oxygen plasma alone or MMA vapors alone. Furthermore, the reported new hybrid combination of Oxygen-MMA plasma has been demonstrated to achieve superhydrophobicity at lower power and short time scales than previously reported methods in the literature. Hence the reported novel hybrid strategy of fabricating superhydrophobic PTFE surfaces could have futuristic potential towards biointerface applications.

Bioinspired Durable Superhydrophobic Surface from a Hierarchically Wrinkled Nanoporous Polymer

Inspired by complex multifunctional leaves, in this study, we created robust hierarchically wrinkled nanoporous polytetrafluoroethene (PTFE) surfaces that exhibit superhydrophobic properties by combination of PTFE micellization and spontaneous surface wrinkling on a commercially available thermoretractable polystyrene (PS) sheet. A PTFE dispersion was coated onto the PS sheet, followed by thermal treatment to remove the surfactants surrounding the PTFE particles, and surface wrinkling was induced through a dynamic thermal contraction process. Thermally induced contraction from the PS sheet provided the driving force for developing and stabilizing micrometer-sized wrinkle formation, whereas the nanometer-sized PTFE particle aggregation formed a rigid nanoporous film, providing its intrinsic hydrophobic character. By combining the hierarchical interfacial structure and chemical composition, hierarchically wrinkled nanoporous PTFE surfaces were fabricated, which exhibited extremely high water repellence (water contact angle of ∼167°) and a water rolling-off angle lower than 5°. The wrinkled patterns could intimately bind the nanoporous PTFE layer through enhanced adhesion from their curved surface and viscous liquid surfactants, making these surfaces mechanically robust and offering potentially extendable alternatives with self-cleaning, antifouling, and drag-reducing properties.

Controlled morphology of electrospun nanofibers from waste expanded polystyrene for aerosol filtration

This paper reports on the recycling of expanded polystyrene (EPS) waste to be repurposed as EPS nanofibrous mats for air filtration applications. The EPS nanofibrous mats were prepared via electrospinning technique. The EPS solutions for producing the mats were made by dissolving the EPS waste in dimethylformamide (DMF) and d-limonene solvents. The mixing ratio of DMF and d-limonene solvents were varied to obtain EPS solutions with different surface tension and viscosity. As a result, different fiber morphology (smooth fiber, wrinkled fiber, and beaded fiber) and diameter ranging from 314 nm to 3506 nm were obtained. The synthesized EPS nanofibrous mats were characterized by scanning electron microscope, Fourier-transform infrared spectroscopy, x-ray diffraction spectroscopy, differential scanning calorimetry, mechanical strength, porosity, and water contact angle measurement apparatus. The mechanical strength measurement exhibited that the beaded fiber had the highest tensile strength and the lowest elasticity compared to wrinkled and smooth fiber. The water contact angle measurement showed that the EPS nanofibrous mats were classified as ultra-hydrophobic, which was a good criterion for air filter media. Some filtration parameters of the EPS nanofibrous mats were measured, including particle collecting efficiency, pressured drop, and quality factor. The particle collecting efficiency of each EPS nanofibrous mats was measured using monodisperse polystyrene latex (PSL) particles and PM_2.5 from burning incense as the test particles. The EPS nanofibrous mats had a high collecting efficiency (up to 99.99%) and had a low pressure drop (below 70 Pa) for the face velocity of 5.4 cm s^-1. The quality factor of the EPS nanofibrous mats reached 0.10 for PSL filtration and 0.16 for PM_2.5 filtration. Overall, the EPS nanofibrous mats with controlled morphology were suitable to be used as air filtration media with high mechanical strength, ultra-hydrophobic surface, and high quality factor.

Design of omniphobic interfaces for membrane distillation - A review

Membrane distillation (MD) has a great potential in treating high salinity industrial wastewater due to its unique characteristics. Nevertheless, the implementation of MD for industrial wastewater reclamation must be conducted with precaution because low-surface-tension contaminates in feed solutions may easily wet the membranes. In recent years, omniphobic membranes that exhibit strong repellence towards liquids with a wide range of surface tensions have been proposed as a promising solution to deal with the wetting problem. In this paper, we aim to provide a comprehensive review of omniphobic interfaces and illustrate their fundamental working principles, innovative design approaches and novel applications on membrane distillation. The review may provide insights in designing stable solid-liquid-vapor interfaces and serve as a guidance for the development of robust anti-wetting membranes for industrial wastewater reclamation via membrane distillation.

Fabrication and Biocompatibility Evaluation of Nanodiamonds-Gelatin Electrospun Materials Designed for Prospective Tissue Regeneration Applications

Due to the reduced ability of most harmed tissues to self-regenerate, new strategies are being developed in order to promote self-repair assisted or not by biomaterials, among these tissue engineering (TE). Human adipose-derived mesenchymal stem cells (hASCs) currently represent a promising tool for tissue reconstruction, due to their low immunogenicity, high differentiation potential to multiple cell types and easy harvesting. Gelatin is a natural biocompatible polymer used for regenerative applications, while nanodiamond particles (NDs) are used as reinforcing nanomaterial that might modulate cell behavior, namely cell adhesion, viability, and proliferation. The development of electrospun microfibers loaded with NDs is expected to allow nanomechanical sensing due to local modifications of both nanostructure and stiffness. Two aqueous suspensions with 0.5 and 1% w/v NDs in gelatin from cold water fish skin (FG) were used to generate electrospun meshes. Advanced morpho- and micro-structural characterization revealed homogeneous microfibers. Nanoindentation tests confirmed the reinforcing effect of NDs. Biocompatibility assays showed an increased viability and proliferation profile of hASCs in contact with FG_NDs, correlated with very low cytotoxic effects of the materials. Moreover, hASCs developed an elongated cytoskeleton, suggesting that NDs addition to FG materials encouraged cell adhesion. This study showed the FG_NDs fibrous scaffolds potential for advanced TE applications.

Fabrication of transparent and superhydrophobic nanopaper via coating hybrid SiO2/MWCNTs composite

Nanopaper prepared from cellulose nanofibers (CNFs) is a kind of promising substrate for various high-tech devices. However, several drawbacks including poor water stability and weak corrosion resistance still remain, which limit the practical applications of the nanopaper. Herein, we present a simple and low-cost method for fabricating transparent and superhydrophobic nanopaper by spraying fluorinated silica/multi-walled carbon nanotubes (SiO₂/MWCNTs) composite on the nanopaper. A series of functional nanopaper were fabricated, which shows excellent performance of water repellency, chemical stability, conductivity, thermostability and self-cleaning property. Among them, the nanopaper modified with the composite containing 0.5 wt% MWCNTs has a water contact angle of about 163°, transparency of 79.96% and the sheet resistance of 3.15 × 10⁶ Ω sq^-1. The combination of the promising features in a material offers attractive prospects, and enables our nanopaper could be tailored for emerging applications such as flexible electronics, display protection and intelligent packages.

Self-Limiting Processes in the Flame-Based Fabrication of Superhydrophobic Surfaces from Silicones

Outdoor applications of superhydrophobic coatings require synthetic approaches that allow their simple, fast, scalable, and environmentally benign deployment on large, heterogeneous surfaces and their rapid regeneration in situ. We recently showed that the thermal degradation of silicones by flames fulfills these characteristics by spontaneously structuring silicone surfaces into a hierarchical, textured structure that provides wear-resistant, healable superhydrophobicity. This paper elucidates how flame processing-a simple, rapid, and out-of-equilibrium process-can be so counterintuitively reliable and robust in producing such a complex structure. A comprehensive study of the effect of the processing speed and flame temperature on the chemical and physical properties of the coatings yielded three surprising results. (i) Three thermal degradation mechanisms drive the surface texturing: depolymerization (in the O₂-rich conditions of the surface), decomposition (in the O₂-poor conditions found a few micrometers from the surface), and pyrolysis at excessive temperatures. (ii) The operational condition is delimited by the onset of the depolymerization at low temperatures and the onset of pyrolysis at high temperatures. (iii) The remarkably wide operational conditions and robustness of this approach result from self-limiting growth and oxidation of the silicone particles that are responsible for the surface texturing and in the extent of their deposition. As a result of this analysis we show that superhydrophobic surfaces can be produced or regenerated with this approach at a speed of 15 cm s^-1 (i.e., the length of an airport runway in ∼4.5 h).

Fabrication of a Conjugated Fluoropolymer Film Using One-Step iCVD Process and its Mechanical Durability

Most superhydrophobic surface fabrication techniques involve precise manufacturing process. We suggest initiated chemical vapor deposition (iCVD) as a novel CVD method to fabricate sufficiently durable superhydrophobic coating layers. The proposed method proceeds with the coating process at mild temperature (40 °C) with no need of pretreatment of the substrate surface; the pressure and temperature are optimized as process parameters. To obtain a durable superhydrophobic film, two polymeric layers are conjugated in a sequential deposition process. Specifically, 1,3,5,7-tetravinyl-1,3,5,7-tetramethylcyclotetrasiloxane (V4D4) monomer is introduced to form an organosilicon layer (pV4D4) followed by fluoropolymer formation by introducing 1H, 1H, 2H, 2H-Perfluorodecyl methacrylate (PFDMA). There is a high probability of covalent bond formation at the interface between the two layers. Accordingly, the mechanical durability of the conjugated fluoropolymer film (pV4D4-PFDMA) is reinforced because of cross-linking. The superhydrophobic coating on soft substrates, such as tissue paper and cotton fabric, was successfully demonstrated, and its durability was assessed against the mechanical stress such as tensile loading and abrasion. The results from both tests confirm the improvement of mechanical durability of the obtained film.

Aerosol-assisted chemical vapour deposition of transparent superhydrophobic film by using mixed functional alkoxysilanes

A method for the preparation of transparent superhydrophobic silica coatings on glass substrates via aerosol-assisted chemical vapour deposition (AACVD) is described. A multi-layer process to produce dual scale silica nanoparticles films, by using different functional alkoxysilanes was investigated. A first layer of 3-methacryloxypropyltrimethoxysilane (MPS) and a second layer of tetraethylorthosilicate (TEOS) were deposited at different temperatures to generate micro and nano particles of silica. Finally, a layer of perfluorooctyltriethoxysilane was deposited on top of the two layers to achieve superhydrophobicity. The transparent superhydrophobic film showed transparency of 90% in the visible light region with a static water contact angle of 165° and a sliding angle lower than 1°. Various durability tests were performed on the transparent superhydrophobic film, showing a constant water repellency after corrosion and organic solvents tests, strong resistance under UV light, and thermal stability up to 400 °C. Sandpaper mechanical robustness durability test showed superhydrophobicity for up to 5 rubbing cycles. In this study, a novel strategy to achieve highly transparent superhydrophobic glass surfaces using AACVD of alkoxysilanes, to produce surfaces with excellent durability is described. This shows great potential to obtain silica superhydrophobic films for large-scale applications.

Multifunctional Protective PVC-ZnO Nanocomposite Coatings Deposited on Aluminum Alloys by Electrospinning

This paper reports the use of the electrospinning technique for the synthesis of nanocomposite micro/nanofibers by combining a polymeric precursor with hydrophobic behavior like polyvinyl chloride (PVC) with nanoparticles of a corrosion inhibitor like ZnO. These electrospun fibers were deposited on substrates of the aluminum alloy 6061T6 until forming a coating around 100 μm. The effect of varying the different electrospinning deposition parameters (mostly applied voltage and flow-rate) was exhaustively analyzed in order to optimize the coating properties. Several microscopy and analysis techniques have been employed, including optical microscopy (OM), field emission scanning electron microscopy (FE-SEM), atomic force microscopy (AFM), thermogravimetric analysis (TGA), and differential scanning calorimetry (DSC). Water contact angle (WCA) measurements have been carried out in order to corroborate the coating hydrophobicity. Finally, their corrosion behavior has been evaluated by electrochemical tests (Tafel curves and pitting potential measurements), showing a relevant improvement in the resultant corrosion resistance of the coated aluminum alloys.

Fluorine-Free Superhydrophobic Coatings Based on Silicone and Functionalized Colloidal Silica

Recently, fluorine materials have been a serious cause of environmental concern. In response, a novel fluorine-free superhydrophobic coating is presented in this paper. A superhydrophobic coating based on silicone and surface-modified colloidal silica is explored and exploited. First, a superhydrophobic coating, based on silicone resins and fluorine group-modified colloidal silica, is developed. Then, the fluorine group-modified colloidal silica is replaced by octyl-modified colloidal silica, a superhydrophobic coating based on fluorine-free materials, octyl-functionalized colloidal silica, and epoxy-modified silicone. The hydrophobicity and coating integrity were investigated, and the fluorine-free coating shows good superhydrophobicity and coating integrity. The result demonstrates the feasibility of a fluorine-free superhydrophobic coating, thus providing an effective solution to the environmental problems caused by fluorine chemicals.

Water droplet on inclined dusty hydrophobic surface: influence of droplet volume on environmental dust particles removal

A water droplet's behavior on an inclined hydrophobic surface in the presence of environmental dust particles is considered and the droplet's dynamics are analyzed pertinent to self-cleaning applications. A polycarbonate wafer is crystallized using the solution-crystallization method to generate hierarchically distributed micro/nano-sized spherules and pillars on the surface. To improve the wetting state and lower the contact angle hysteresis, functionalized silica particles are synthesized and, later, deposited on the crystallized surface. Environmental dust particles are collected and characterized in terms of elemental composition, size and shape. A high-speed camera is used to monitor a water droplet's behavior on the inclined hydrophobic surface with and without the presence of dust particles. The influence of droplet volume on the dust particle removal rate from the inclined hydrophobic surface is assessed. It is found that the functionalized silica particles deposited on the surface result in a droplet contact angle in the order of 158 ± 2° and contact angle hysteresis of 2 ± 1°. The water droplet mainly rolls on the inclined hydrophobic surface and the sliding velocity remains almost 13% of the transverse velocity of the droplet. Droplet wobbling is influenced by the dust particles and the droplet size; in which case, increasing the droplet volume enhances the droplet puddle thickness on the hydrophobic surface. The cloaking of the droplet fluid onto the dust particles causes mixing of the dust particles with the droplet fluid while enhancing the particle removal from the hydrophobic surface. Increasing the droplet volume slightly enhances the size of the area of the cleaned surface.

Mammalian cell viability on hydrophobic and superhydrophobic fabrics

Surface properties like hydrophobicity and morphology of the substrate are essential for cell proliferation affecting its growth, survival and also for its communication with other cells on fabrics. The combination of low surface energy and a specific surface morphology (micro/nano-roughness) leads to significantly less wettable surfaces, known as superhydrophobic characterized by high contact angle above 150° and a very small hysteresis. Such high water repellent coatings feature small area available to be exploited in many applications where interactions with aqueous environment are strongly to be avoided. In this work, the authors have investigated the influence of coating polyester fabric at different degree of hydrophobicity by mixed organic-inorganic coating with moderated to highly water repellence. Depending on the coating composition and structure, the hydrophobicity of the fabric can be finely modulated by an easy-to-prepare method applicable to commercial, low cost fabric substrates providing advanced performance. In vitro experiments have been performed in order to establish the influence of surface modification on adhesion of representative model mammalian cell lines such as 3T3 fibroblasts, HaCaT keratinocytes and HeLa epithelial carcinoma cells. The obtained results suggested that, in addition to the chemistry and morphology of the coating, the characteristics of the substrate are important parameters on the final cell viabilities.

Fabrication of a Pt nanoparticle surface on an aluminum substrate to achieve excellent superhydrophobicity and catalytic activity

A superhydrophobic Pt–Al₂O₃/Al surface with excellent application characteristics has been fabricated on an aluminium substrate by a chemical method and annealing process.

A superhydrophobic poly(lactic acid) electrospun nanofibrous membrane surface-functionalized with TiO2 nanoparticles and methyltrichlorosilane for oil/water separation and dye adsorption

A superhydrophobic PLA electrospun nanofibrous membrane surface-functionalized with TiO₂ nanoparticles and methyltrichlorosilane can achieve oil/water separation and methylene blue adsorption.

Roughness and Fiber Fraction Dominated Wetting of Electrospun Fiber-Based Porous Meshes

Wettability of electrospun fibers is one of the key parameters in the biomedical and filtration industry. Within this comprehensive study of contact angles on three-dimensional (3D) meshes made of electrospun fibers and films, from seven types of polymers, we clearly indicated the importance of roughness analysis. Surface chemistry was analyzed with X-ray photoelectron microscopy (XPS) and it showed no significant difference between fibers and films, confirming that the hydrophobic properties of the surfaces can be enhanced by just roughness without any chemical treatment. The surface geometry was determining factor in wetting contact angle analysis on electrospun meshes. We noted that it was very important how the geometry of electrospun surfaces was validated. The commonly used fiber diameter was not necessarily a convincing parameter unless it was correlated with the surface roughness or fraction of fibers or pores. Importantly, this study provides the guidelines to verify the surface free energy decrease with the fiber fraction for the meshes, to validate the changes in wetting contact angles. Eventually, the analysis suggested that meshes could maintain the entrapped air between fibers, decreasing surface free energies for polymers, which increased the contact angle for liquids with surface tension above the critical Wenzel level to maintain the Cassie-Baxter regime for hydrophobic surfaces.

Recycled Cobalt from Spent Li-ion Batteries as a Superhydrophobic Coating for Corrosion Protection of Plain Carbon Steel

A new recycling and film formation scheme is developed for spent Li-ion batteries, which involves the combination of ascorbic-assisted sulfuric leaching and electrodeposition to fabricate a corrosion resistance superhydrophobic coating. The idea behind the simultaneous use of sulfuric and ascorbic is to benefit from the double effect of ascorbic acid, as a leaching reducing agent and as morphological modifier during electrodeposition. Quantum chemical calculations based on the density functional theory are performed to explain the cobalt-ascorbate complexation during the electrocristalization. The optimum parameters for the leaching step are directly utilized in the preparation of an electrolyte for the electrodeposition process, to fabricate a superhydrophobic film with a contact angle of >150° on plain carbon steel. The potentiodynamic polarization measurments in 3.5 wt % NaCl showed that boric-pulsed electrodeposited cobalt film has 20-times lower corrosion current density and higher corrosion potential than those on the non-coated substrate.