Cylindrically Confined Diblock Copolymers

Dissipative particle dynamics simulation on the self-assembly of linear ABC triblock copolymers under rigid spherical confinements

Although a great deal of unique nanostructures were already obtained from polymer self-assemblies in terms of conventional parameters, the self-assembly under the confinement is still not well understood. Here, dissipative particle dynamics simulations were used to explore the self-assemble behaviors of linear ABC triblock copolymers under rigid spherical confinements. First several unusual morphologies, such as multilayer onion, coupled helix, and stacked lamella, were distinguished from the total 210 simulations. Second, the influences of three important parameters (block sequence, wall selectivity, and spherical radius) on the morphologies were discussed in detail. Finally, the dynamics evolution of several typical aggregates was examined. This simulation enriches micelle morphologies for the self-assembly of linear ABC triblock copolymers under rigid spherical confinements and is helpful to understand the formation of valuable nanostructures from linear ABC terpolymers.

Blending Homopolymers for Controlling the Morphology Transitions of Block Copolymer Nanorods Confined in Cylindrical Nanopores

The microphase separation of block copolymers in confined geometries has been widely investigated over the last few decades. The controllability and versatility of the confinement-induced morphologies, however, are still difficult to be achieved because of the limited experimental parameters in the process of fabricating the confined nanostructures. In this work, we study the morphology transitions of lamellae-forming polystyrene-block-polydimethylsiloxane (PS-b-PDMS) nanorods confined in the nanopores of anodic aluminum oxide (AAO) templates. The nanorods are formed by solvent-assisted template wetting, and the morphologies are compared to those in the bulk state. By blending PS-b-PDMS with homopolystyrene (hPS), the morphologies of the nanorods can be controlled because of the changes of the effective volume fractions. Special morphology transitions from concentric lamellar morphology, to multihelical morphology, and finally to spherical-like morphology are observed by increasing the weight ratios of hPS. hPS with different molecular weights is also applied to investigate the effect of hPS on the morphologies of the PS-b-PDMS/hPS blend nanostructures. The unusual morphologies are further confirmed by a selective removal process, which also generates nanochannels for possible refilling with functional materials.

Three-Dimensional Visualization and Characterization of Polymeric Self-Assemblies by Transmission Electron Microtomography

Self-assembling structures and their dynamical processes in polymeric systems have been investigated using three-dimensional transmission electron microscopy (3D-TEM). Block copolymers (BCPs) self-assemble into nanoscale periodic structures called microphase-separated structures, a deep understanding of which is important for creating nanomaterials with superior physical properties, such as high-performance membranes with well-defined pore size and high-density data storage media. Because microphase-separated structures have become increasingly complicated with advances in precision polymerization, characterizing these complex morphologies is becoming increasingly difficult. Thus, microscopes capable of obtaining 3D images are required. In this article, we demonstrate that 3D-TEM is an essential tool for studying BCP nanostructures, especially those self-assembled during dynamical processes and under confined conditions. The first example is a dynamical process called order-order transitions (OOTs). Upon changing temperature or pressure or applying an external field, such as a shear flow or electric field, BCP nanostructures transform from one type of structure to another. The OOTs are examined by freezing the specimens in the middle of the OOT and then observing the boundary structures between the preexisting and newly formed nanostructures in three-dimensions. In an OOT between the bicontinuous double gyroid and hexagonally packed cylindrical structures, two different types of epitaxial phase transition paths are found. Interestingly, the paths depend on the direction of the OOT. The second example is BCP self-assemblies under confinement that have been examined by 3D-TEM. A variety of intriguing and very complicated 3D morphologies can be formed even from the BCPs that self-assemble into simple nanostructures, such as lamellar and cylindrical structures in the bulk (in free space). Although 3D-TEM is becoming more frequently used for detailed morphological investigations, it is generally used to study static nanostructures. Although OOTs are dynamical processes, the actual experiment is done in the static state, through a detailed morphological study of a snapshot taken during the OOT. Developing time-dependent nanoscale 3D imaging has become a hot topic. Here, the two main problems preventing the development of in situ electron tomography for polymer materials are addressed. First, the staining protocol often used to enhance contrast for electrons is replaced by a new contrast enhancement based on chemical differences between polymers. In this case, no staining is necessary. Second, a new 3D reconstruction algorithm allows us to obtain a high-contrast, quantitative 3D image from fewer projections than is required for the conventional algorithm to achieve similar contrast, reducing the number of projections and thus the electron beam dose. Combining these two new developments is expected to open new doors to 3D in situ real-time structural observation of polymer materials.

Selective solvent-induced reconstruction in confined space: one-dimensional mesoporous block copolymer structures in cylindrical nanopores

The formation of polymer nanostructures confined in cylindrical nanopores via a novel selective solvent-induced reconstruction process is investigated.

Mechanistic investigations of confinement effects on the self-assembly of symmetric amphiphilic copolymers in thin films

The self-assembly of a copolymer thin film, whose molecular structure is composed of one hydrophobic branch (denoted in green) and two hydrophilic branches (denoted in red), gives (a) cylindrical structure, (b) micellar structure, and (c) lamellar structure.

Perfectly Ordered Patterns Formed by a Heterogeneous Nucleation Process of Block Copolymer Self-Assembly Under Rectangular Confinement

The heterogeneous nucleation process during the phase separation of binary blends of the AB diblock and the C homopolymer induced by rectangular confinement is studied by cell dynamics simulation based on the time-dependent Ginzburg-Landau theory. The main goal is to yield large-scale ordered hexagonal patterns by tailoring the surface potentials of the sidewalls. Our study reveals a crucial condition to induce the desired heterogeneous nucleation process in which the nucleated domain grains grow and merge into a defect-free pattern. Specifically, nucleations are induced simultaneously by two parallel sidewalls with a strong surface potential, whereas the spontaneous nucleation and the heterogeneous nucleation at the other two walls with a weak surface potential are suppressed. Moreover, the confinement effect of the other two walls can ensure that the two rows of nucleated domains have correlated positions. Importantly, we find that the ordering process under the crucial condition exhibits a high tolerance to the rectangular sizes. Only a few defects in thousands of domains are occasionally caused that are observed to be annihilated in a short-annealing time via various mechanisms. This study may provide a facile route to prepare large-scale ordered patterns via a simple rectangular confinement.

Morphology control of three-dimensional nanostructures in porous templates using lamella-forming block copolymers and solvent vapors

The microphase separation behavior of block copolymers confined in cylindrical nanopores has been extensively investigated. Recently, the solvent-annealing-induced nanowetting in templates (SAINT) method has been demonstrated to be a versatile approach for the infiltration of block copolymers into the nanopores of porous templates. The function of the annealing solvents, however, is still not well understood, especially in the morphology control of the fabricated block copolymer nanostructures. In this work, we elucidate the function of the annealing solvents in the SAINT method using a lamella-forming block copolymer, polystyrene-block-polydimethylsiloxane (PS-b-PDMS), and anodic aluminum oxide (AAO) templates. By changing the composition of the annealing solvents, different morphologies such as the concentric lamellar morphology, the winding cylinder morphology, and the irregular hybrid morphology are observed, mainly caused by the annealing-solvent-induced volume change. The morphology of the block copolymer nanostructures can be further confirmed using an HF solution to remove the PDMS domain selectively.

Chiral selection of single helix formed by diblock copolymers confined in nanopores

Chiral selection has attracted tremendous attention from the scientific communities, especially from biologists, due to the mysterious origin of homochirality in life. The self-assembly of achiral block copolymers confined in nanopores offers a simple but useful model of forming helical structures, where the helical structures possess random chirality selection, i.e. equal probability of left-handedness and right-handedness. Based on this model, we study the stimulus-response of chiral selection to external conditions by introducing a designed chiral pattern onto the inner surface of a nanopore, aiming to obtain a defect-free helix with controllable homochirality. A cell dynamics simulation based on the time-dependent Ginzburg-Landau theory is carried out to demonstrate the tuning effect of the patterned surface on the chiral selection. Our results illustrate that the chirality of the helix can be successfully controlled to be consistent with that of the tailored surface patterns. This work provides a successful example for the stimulus response of the chiral selection of self-assembled morphologies from achiral macromolecules to external conditions, and hence sheds light on the understanding of the mechanism of the stimulus response.

Frustrated phases under three-dimensional confinement simulated by a set of coupled Cahn-Hilliard equations

We numerically study a set of coupled Cahn-Hilliard equations as a means to find morphologies of diblock copolymers in three-dimensional spherical confinement. This approach allows us to find a variety of energy minimizers including rings, tennis balls, Janus balls and multipods among several others. Phase diagrams of confined morphologies are presented. We modify the size of the interface between microphases to control the number of holes in multipod morphologies. Comparison to experimental observation by transmission electron microtomography of multipods in polystyrene-polyisoprene diblock copolymers is also presented.

Charge Transport of Polyester Ether Ionomers in Unidirectional Silica Nanopores

Dielectric relaxation spectroscopy is employed to investigate charge transport properties of two polyester ether ionomers in the bulk state and when confined in unidirectional nanoporous membranes (average pore diameter = 7.5 nm). Under nanometric confinement in nonsilanized pores, the macroscopic transport quantities (dc conductivity and characteristic frequency rate) are lower by about 1.4 decades compared to the bulk. The remarkable decrease of transport quantities in nonsilanized nanoporous membranes can be quantitatively explained by considering the temperature dependence of the interfacial layer between the ionomer and the silica membrane surfaces. On the other hand, an enhancement of dc conductivity is observed when the surfaces of the pores are treated with a nonpolar organosilane. This effect becomes more pronounced at lower temperatures and is attributed to slight changes in molecular packing density caused by the two-dimensional geometrical constraint.

Selective Template Wetting Routes to Hierarchical Polymer Films: Polymer Nanotubes from Phase-Separated Films via Solvent Annealing

We demonstrate a novel wetting method to prepare hierarchical polymer films with polymer nanotubes on selective regions. This strategy is based on the selective wetting abilities of polymer chains, annealed in different solvent vapors, into the nanopores of porous templates. Phase-separated films of polystyrene (PS) and poly(methyl methacrylate) (PMMA), two commonly used polymers, are prepared as a model system. After anodic aluminum oxide (AAO) templates are placed on the films, the samples are annealed in vapors of acetic acid, in which the PMMA chains are swollen and wet the nanopores of the AAO templates selectively. As a result, hierarchical polymer films containing PMMA nanotubes can be obtained after the AAO templates are removed. The distribution of the PMMA nanotubes of the hierarchical polymer films can also be controlled by changing the compositions of the polymer blends. This work not only presents a novel method to fabricate hierarchical polymer films with polymer nanotubes on selective regions, but also gives a deeper understanding in the selective wetting ability of polymer chains in solvent vapors.

Multilayer block copolymer meshes by orthogonal self-assembly

Continued scaling-down of lithographic-pattern feature sizes has brought templated self-assembly of block copolymers (BCPs) into the forefront of nanofabrication research. Technologies now exist that facilitate significant control over otherwise unorganized assembly of BCP microdomains to form both long-range and locally complex monolayer patterns. In contrast, the extension of this control into multilayers or 3D structures of BCP microdomains remains limited, despite the possible technological applications in next-generation devices. Here, we develop and analyse an orthogonal self-assembly method in which multiple layers of distinct-molecular-weight BCPs naturally produce nanomesh structures of cylindrical microdomains without requiring layer-by-layer alignment or high-resolution lithographic templating. The mechanisms for orthogonal self-assembly are investigated with both experiment and simulation, and we determine that the control over height and chemical preference of templates are critical process parameters. The method is employed to produce nanomeshes with the shapes of circles and Y-intersections, and is extended to produce three layers of orthogonally oriented cylinders.

How does dense phase CO2 influence the phase behaviour of block copolymers synthesised by dispersion polymerisation?

Using a CO₂ continuous phase for dispersion synthesis of block copolymers can provide a useful handle to control phase behaviour.

Structural Transformation of Diblock Copolymer/Homopolymer Assemblies by Tuning Cylindrical Confinement and Interfacial Interactions

In this study, we report the controllable structural transformation of block copolymer/homopolymer binary blends in cylindrical nanopores. Polystyrene-b-poly(4-vinylpyridine)/homopolystyrene (SVP/hPS) nanorods (NRs) can be fabricated by pouring the polymers into an anodic aluminum oxide (AAO) channel and isolated by selective removal of the AAO membrane. In this two-dimensional (2D) confinement, SVP self-assembles into NRs with concentric lamellar structure, and the internal structure can be tailored with the addition of hPS. We show that the weight fraction and molecular weight of hPS and the diameter of the channels can significantly affect the internal structure of the NRs. Moreover, mesoporous materials with tunable pore shape, size, and packing style can be prepared by selective solvent swelling of the structured NRs. In addition, these NRs can transform into spherical structures through solvent-absorption annealing, triggering the conversion from 2D to 3D confinement. More importantly, the transformation dynamics can be tuned by varying the preference property of surfactant to the polymers. It is proven that the shape and internal structure of the polymer particles are dominated by the interfacial interactions governed by the surfactants.

Probing the Effect of Molecular Nonuniformity in Directed Self-Assembly of Diblock Copolymers in Nanoconfined Space

Various complex self-assembled morphologies of lamellar- and cylinder-forming block copolymers comprising poly(dimethylsiloxane)-b-polylactide (PDMS-b-PLA) confined in cylindrical channels were generated. Combining top-down lithography with bottom-up block copolymer self-assembly grants access to morphologies that are otherwise inaccessible with the bulk materials. Channel diameter (D) was systematically varied with four diblock copolymers having different compositions and bulk domain spacing (L0), corresponding to a range of frustration ratios (D/L0 from 2 to 4). Excessive packing frustration imposed by the channels leads to contorted domains. The resulting morphologies depend strongly on both D/L0 and copolymer composition. Under several circumstances, mixtures of complex morphologies were observed, which hypothetically arise from the severe sensitivity to D/L0 combined with the inherent compositional/molar mass dispersities associated with the nonuniform synthetic materials and silicon templates. Stochastic calculations offer compelling support for the hypothesis, and tractable pathways toward solving this apparent conundrum are proposed. The materials hold great promise for next-generation nanofabrication to address several emerging technologies, offering significantly enhanced versatility to basic diblock copolymers as templates for fabricating complex nanoscale objects.

Molecular self-assembly of nylon-12 nanorods cylindrically confined to nanoporous alumina

Molecular self-assembly of nylon-12 rods in self-organized nanoporous alumina cylinders with two different diameters (65 and 300 nm) is studied with transmission electron microscopy (TEM) and wide-angle X-ray diffraction (WAXD) in symmetrical reflection mode. In a rod with a 300 nm diameter, the tendency of the hydrogen-bonding direction of a γ-form crystal parallel to the long axis of the rod is not clear because of weak two-dimensional confinement. In a rod with a diameter of 65 nm, the tendency of the hydrogen-bonding direction of a γ-form crystal parallel to the long axis of the rod is more distinct because of strong two-dimensional confinement. For the first time, selected-area electron diffraction (SAED) is applied in a transmission electron microscope to a polymer nanorod in order to determine the hydrogen-bond sheet and lamellar orientations. Results of TEM-SAED and WAXD showed that the crystals within the rod possess the γ-form of nylon-12 and that the b axis (stem axis) of the γ-form crystals is perpendicular to the long axis of the rod. These results revealed that only lamellae with 〈h0l〉 directions are able to grow inside the nanopores and the growth of lamellae with 〈hkl〉 (k ≠ 0) directions is stopped owing to impingements against the cylinder walls. The dominant crystal growth direction of the 65 nm rod in stronger two-dimensional confinement is in between the [-201] and [001] directions due to the development of a hydrogen-bonded sheet restricted along the long axis of the rod.

Multistep hierarchical self-assembly of chiral nanopore arrays

A series of simple hierarchical self-assembly steps achieve self-organization from the centimeter to the subnanometer-length scales in the form of square-centimeter arrays of linear nanopores, each one having a single chiral helical nanofilament of large internal surface area and interfacial interactions based on chiral crystalline molecular arrangements.

Patchy nanoparticles self-assembled from linear triblock copolymers under spherical confinement: a simulated annealing study

The self-assembly of linear ABC triblock copolymers confined in spherical nanopores is studied using a simulated annealing technique. Morphological phase diagrams as a function of the pore diameter, the selectivity of the pore-wall to the terminal blocks, and the copolymer composition are constructed. A variety of patchy nanoparticles and multiple morphological transitions are identified. Janus nanoparticles, which can be regarded as particles with one patch, are observed inside small nanopores. With increasing the pore diameter, the number of patches on a nanoparticle surface increases from one to two, four, five, six, and seven. The size of each patch increases periodically. The number of patches also increases with increasing the wall selectivity. The distribution of the patches on the surface of a given particle is highly symmetric. The interior structures of the patchy nanoparticles and the morphological transition are investigated by calculating the bridging fraction, the mean square end-to-end distance and the average contact number between different components. A series of entropy-driven morphological transitions is predicted. Furthermore, it is found that the overall patchy morphology is largely controlled by the volume fraction of the middle B-block, while the internal structure is largely controlled by the volume fraction ratio of the two terminal blocks. Our study demonstrates that the size of nanopores, the pore-wall selectivity, and the copolymer composition could be utilized as effective means to tune the structure and properties of the anisotropic nanoparticles.

Honeycombs in honeycombs: complex liquid crystal alumina composite mesostructures

Small-angle X-ray scattering (SAXS) and atomic force microscopy (AFM) were used to study orientation patterns of two polyphilic liquid crystals (LC) confined to cylindrical pores of anodic aluminum oxide (AAO). The hierarchical hybrid systems had the LC honeycomb (lattice parameter 3.5-4 nm) inside the pores of the AAO honeycomb (diameters 60 and 400 nm). By conducting complete reciprocal space mapping using SAXS, we conclude that the columns of both compounds align in planes normal to the AAO pore axis, with a specific crystallographic direction of the LC lattice aligning strictly parallel to the pore axis. AFM of LC-containing AAO fracture surfaces further revealed that the columns of the planar anchoring LC (compound 1) formed concentric circles in the plane normal to the pore axis near the AAO wall. Toward the pore center, the circles become anisometric "racetrack" loops consisting of two straight segments and two semicircles. This mode compensates for slight ellipticity of the pore cross section. Indications are, however, that for perfectly circular pores, circular shape is maintained right to the center of the pore, the radius coming down to the size of a molecule. For the homeotropically anchoring compound 2, the columns are to the most part straight and parallel to each other, arranged in layers normal to the AAO pore axis, like logs in an ordered pile. Only near the pore wall the columns splay somewhat. In both cases, columns are confined to layers strictly perpendicular to the AAO pore axis, and there is no sign of escape to the third dimension or of axial orientation, the latter having been reported previously for some discotic LCs. The main cause of the two new LC configurations, the "racetrack" and the "logpile", and of their difference from those of confined nematic LC, is the very high splay energy and low bend energy of columnar phases.

Assembly of Polymer-Tethered Gold Nanoparticles under Cylindrical Confinement

The assembly of polystyrene (PS)-tethered gold nanoparticles (Au@PS NPs) in anodic aluminum oxide (AAO) cylindrical nanopores was investigated. This cylindrical confined assembly strategy allows us to generate novel assemblies (e.g., linear chain, zigzag, two-NP layer, three-NP layer, and hexagonally packed NP structures) by manipulating the AAO membrane pore size and molecular weight of PS ligands. Moreover, the optical property of the hybrid assemblies can be tuned through varying the interparticle distances and assembly structures. This work provides a guideline for confined assembly of functional NPs and lays groundwork for fabricating well-ordered hybrid nanostructures for optical, electronic, biosensing, and data storage devices.

Frustrated phases: polymeric self-assemblies in a 3D confinement

This paper reviews recent progress concerning polymeric self-assemblies in confined spaces, including phase-separated structures of polymer blends and block copolymers. Although a wide variety of polymer self-assemblies have been studied in terms of conventional parameters, such as blend ratio, interaction of constituent polymers, block ratio, and molecular weight, a series of unique structures appear when the systems are self-assembled under confined conditions. Due to the limited space for phase separation, the polymers in the confinement are frustrated, and the resulting morphologies are distinctly different from those formed in free space. We give an overview of experimental and theoretical studies of the frustrated morphologies. We begin by defining confinement with respect to dimensionality and surface properties, and then introduce methods for producing various shapes and sizes of three-dimensional confinement. Finally, we present morphological and application-oriented studies and discuss the prospects for this research area.