Detection of Surface-Immobilized Components and Their Role in Viscoelastic Reinforcement of Rubber-Silica Nanocomposites

Initial Solvent-Driven Nonequilibrium Effect on Structure, Properties, and Dynamics of Polymer Nanocomposites

Unusual structures and dynamic properties found in polymer nanocomposites (PNCs) are often attributed to immobilized (adsorbed) polymers at nanoparticle-polymer interfaces, which are responsible for reducing the intrinsic incompatibility between nanoparticles and polymers in PNCs. Although tremendous effort has been made to characterize the presence of immobilized polymers, a systematic understanding of the structure and dynamics under different processing conditions is still lacking. Here, we report that the initial dispersing solvent, which is not present after producing PNCs, drives these nonequilibrium effects on polymer chain dynamics at interfaces. Employing extensive small-angle scattering, proton NMR spectroscopy, and rheometry experiments, we found that the thickness of the immobilized layer can be dependent on the initial solvent, changing the structure and the properties of the PNC significantly. In addition, we show that the outcome of the initial solvent effect becomes more effective at particle volume fractions where the immobile layers begin to interact.

Dynamics Gradient of Polymer Chains near a Solid Interface

The relaxation dynamics of polyisoprene (PI) and nitrile butadiene rubber (NBR) chains at the SiO₂ interface were directly probed as a function of distance from the SiO₂ surface using time-resolved evanescent wave-induced fluorescence anisotropy, dielectric relaxation spectroscopy, and sum-frequency generation spectroscopy. We found the presence of the dynamics gradient of chains in the interfacial region with the SiO₂ surface and tried to assign it to the two kinds of adsorbed chains, namely, loosely and strongly adsorbed, at the interface. The segmental relaxation of chains in the strongly adsorbed layer at the interface could be slower than that of bulk chains by more than 10 orders.

Understanding the Static Interfacial Polymer Layer by Exploring the Dispersion States of Nanocomposites

The dynamic and static properties of the interfacial region between polymer and nanoparticles have wide-ranging consequences on performances of nanomaterials. The thickness and density of the static layer are particularly difficult to assess experimentally due to superimposing nanoparticle interactions. Here, we tune the dispersion of silica nanoparticles in nanocomposites by preadsorption of polymer layers in the precursor solutions, and by varying the molecular weight of the matrix chains. Nanocomposite structures ranging from ideal dispersion to repulsive order or various degrees of aggregation are generated and observed by small-angle scattering. Preadsorbed chains are found to promote ideal dispersion, before desorption in the late stages of nanocomposite formation. The microstructure of the interfacial polymer layer is characterized by detailed modeling of X-ray and neutron scattering. Only in ideally well-dispersed systems a static interfacial layer of reduced polymer density over a thickness of ca. 2 nm is evidenced based on the analysis with a form-free density profile optimized using numerical simulations. This interfacial gradient layer is found to be independent of the thickness of the initially adsorbed polymer, but appears to be generated by out-of-equilibrium packing and folding of the preadsorbed layer. The impact of annealing is investigated to study the approach of equilibrium, showing that initially ideally well-dispersed systems adopt a repulsive hard-sphere structure, while the static interfacial layer disappears. This study thus promotes the fundamental understanding of the interplay between effects which are decisive for macroscopic material properties: polymer-mediated interparticle interactions, and particle interfacial effects on the surrounding polymer.

Isostructural softening of the filler network in SBR/silica nanocomposites

A new formulation of the widely used nanocomposites based on SBR (ca. 250 kg mol-1) and fractal silica fillers is proposed by substituting the usual covering and coupling agents with short chains (4 kg mol-1) of polypropylene glycol (PPG). We study in a systematic way the structural evolution and the changes in the linear and non-linear mechanical properties of two series of samples varying: (i) the silica volume fraction (Φsi = 0, 5, 10 and 15 vol%) in PPG-free samples and (ii) the amount of PPG for a given silica content Φsi = 15 vol%. While the first series is used as a reference, showing expected trends (e.g. the enhancement of the plateau modulus), the second series reveals in contrast, a surprising PPG insensitivity, both in terms of the filler structure (investigated by means of SAXS, SEM and TEM) and properties "at rest" (linear rheology). However, increasing the strain amplitude (both in shear and tensile tests) discloses the great effect of the oligomers, opening possibly the way to a fruitful decorrelation between the low and high deformation performances of tires. Although this study is limited to the investigation of uncrosslinked materials, it will be extended to more operative industrial formulations in due course.

Natural rubber-SiO2 nanohybrids: interface structures and dynamics

Homogeneous dispersion of silica nanoparticles (SiO₂ NPs) in natural rubber (NR) is a key challenge for engineering high-performance nanocomposites and elucidation of their structure on a molecular basis. Towards this, the present work devised a novel route for obtaining 3D self-assembled SiO₂ NP-NR nanocomposites under aqueous conditions and in the presence of Mg²⁺, by establishing a molecular bridge that clamped the negatively charged NR and SiO₂ colloidal particles with a favoured NR-SiO₂ NP hetero-aggregation. The characteristic NR-SiO₂ NP hetero-aggregates displayed a decreased heat capacity with increase in the SiO₂ mass-fraction, implying a restricted NR chain mobility. Such changes in the interfacial layers were tapped by ²⁹Si NMR, DFT calculations and molecular dynamics simulations towards a mechanistic understanding of the structure and dynamics of the NR/SiO₂ NP hybrid. Simple models were used to illustrate basic ideas; specific electrostatic interactions such as ion-dipole and H-bonding interactions proved to be the driving forces for the organized assembly leading to the NR-SiO₂ hetero-aggregate over the NR-NR or SiO₂ NP-SiO₂ NP homo-aggregate. Molecular dynamics simulation of the aqueous canonical ensemble of the hybrid showed the stable molecular conformation to reveal a SiO₂ NP spherical core encapsulated by a hydrophobically interconnected NR polymer layer as the outer shell, as a unique structural model. Specifically, the lipid end of the NR was involved electrostatically while the lysine end (the protein part of NR) H-bonded to the core silica cluster thereby restricting random aggregation. The calculated negative free energy changes for the hetero-aggregate composites via their vibrational and rotational spectra proved the spontaneity of composite formation.

Hybrid Interface in Sepiolite Rubber Nanocomposites: Role of Self-Assembled Nanostructure in Controlling Dissipative Phenomena

Sepiolite (Sep)⁻styrene butadiene rubber (SBR) nanocomposites were prepared by using nano-sized sepiolite (NS-SepS9) fibers, obtained by applying a controlled surface acid treatment, also in the presence of a silane coupling agent (NS-SilSepS9). Sep/SBR nanocomposites were used as a model to study the influence of the modified sepiolite filler on the formation of immobilized rubber at the clay-rubber interface and the role of a self-assembled nanostructure in tuning the mechanical properties. A detailed investigation at the macro and nanoscale of such self-assembled structures was performed in terms of the organization and networking of Sep fibers in the rubber matrix, the nature of both the filler⁻filler and filler⁻rubber interactions, and the impact of these features on the reduced dissipative phenomena. An integrated multi-technique approach, based on dynamic measurements, nuclear magnetic resonance analysis, and morphological investigation, assessed that the macroscopic mechanical properties of clay nanocomposites can be remarkably enhanced by self-assembled filler structures, whose formation can be favored by manipulating the chemistry at the hybrid interfaces between the clay particles and the polymers.

Preparation and property investigation of chain end functionalized cis-1,4 polybutadienes via de-polymerization and cross metathesis of cis-1,4 polybutadienes

The end-functional cis-1,4 polybutadiene displayed improved thermal stability and mechanistic properties.

Catalytic and networking effects of carbon black on the kinetics and conversion of sulfur vulcanization in styrene butadiene rubber

The present work discusses the effects of carbon-black (CB) on the kinetics and conversion of sulfur vulcanization in styrene butadiene rubber (SBR) compounds. Kinetic studies revealed that the onset of the vulcanization reaction shortens monotonically by incorporation of CB, but the rate of vulcanization goes through a maximum at a critical loading of CB. It was demonstrated that CB has two roles in the kinetics of vulcanization: a catalytic effect on accelerating the initial reactions among vulcanization agents and a networking effect on retarding the crosslinking of macro-radicals. It was shown that the latter effect dominates the former one at high concentrations of CB where the rubber-mediated network of CB is formed and a large portion of rubber is immobilized as bound rubber. By using two types of CBs with very different specific surface areas, it was discussed that the critical loading at which the retarding effect begins coincides with the rheological percolation threshold of CBs. Moreover, conversion of vulcanization under isothermal conditions was continuously reduced as the concentration of CBs increased. This was correlated to the magnitude of the physical restrictions exerted by CBs, depending on the specific surface area of each CB. However, it was also shown that this restriction could be alleviated at higher temperatures during non-isothermal vulcanization, which enhances the degree of conversion in crosslinking.

Enhancing the Mechanical Properties of Glassy Nanocomposites by Tuning Polymer Molecular Weight

The addition of nanoparticles to a polymer matrix is a well-known process to improve the mechanical properties of polymers. Many studies of mechanical reinforcement in polymer nanocomposites (PNCs) focus on rubbery matrices; however, much less effort concentrates on the factors controlling the mechanical performance of the technologically important glassy PNCs. This paper presents a study of the effect of the polymer molecular weight (MW) on the overall mechanical properties of glassy PNCs with attractive interaction by using Brillouin light scattering. We found that the mechanical moduli (bulk and shear) have a nonmonotonic dependence on MW that cannot be predicted by simple rule of mixtures. The moduli increase with increasing MW up to 100 kg/mol followed by a drop at higher MW. We demonstrate that the change in the mechanical properties of PNCs can be associated with the properties of the interfacial polymer layer. The latter depend on the interfacial chain packing and stretching, as well as polymer bridging, which vary differently with the MW of the polymer. These competing contributions lead to the observed nonmonotonic variations of the glassy PNC moduli with MW. Our work provides a simple, cost-effective, and efficient way to control the mechanical properties of glassy PNCs by tuning the polymer chain length. Our finding can be beneficial for the rational design of PNCs with desired mechanical performance.

Rubber-Filler Interactions in Polyisoprene Filled with In Situ Generated Silica: A Solid State NMR Study

In this paper we used high- and low-resolution solid state Nuclear Magnetic Resonance (NMR) techniques to investigate a series of polyisoprene samples filled with silica generated in situ from tetraethoxysilane by sol-gel process. In particular, ¹H spin-lattice and spin-spin relaxation times allowed us to get insights into the dynamic properties of both the polymer bulk and the bound rubber, and to obtain a comparative estimate of the amount of bound rubber in samples prepared with different compositions and sol-gel reaction times. In all samples, three fractions with different mobility could be distinguished by ¹H T₂ and ascribed to loosely bound rubber, polymer bulk, and free chain ends. The amount of bound rubber was found to be dependent on sample preparation, and it resulted maximum in the sample showing the best dispersion of silica domains in the rubber matrix. The interpretation of the loosely bound rubber in terms of "glassy" behaviour was discussed, also on the basis of ¹H T₁ and T1ρ data.

Reduced-mobility layers with high internal mobility in poly(ethylene oxide)-silica nanocomposites

A series of poly(ethylene oxide) nanocomposites with spherical silica was studied by proton NMR spectroscopy, identifying and characterizing reduced-mobility components arising from either room-temperature lateral adsorption or possibly end-group mediated high-temperature bonding to the silica surface. The study complements earlier neutron-scattering results for some of the samples. The estimated thickness of a layer characterized by significant internal mobility resembling backbone rotation ranges from 2 nm for longer (20 k) chains adsorbed on 42 nm diameter particles to 0.5 nm and below for shorter (2 k) chains on 13 nm particles. In the latter case, even lower adsorbed amounts are found when hydroxy endgroups are replaced by methyl endgroups. Both heating and water addition do not lead to significant changes of the observables, in contrast to other systems such as acrylate polymers adsorbed to silica, where temperature- and solvent-induced softening associated with a glass transition temperature gradient was evidenced. We highlight the actual agreement and complementarity of NMR and neutron scattering results, with the earlier ambiguities mainly arising from different sensitivities to the component fractions and the details of their mobility.

Static and Dynamic Mechanical Characteristics of Ionic Liquid Modified MWCNT-SBR Composites: Theoretical Perspectives for the Nanoscale Reinforcement Mechanism

Well-dispersed, robust, mechanicaly long-term stable functionalized multiwalled carbon nanotube (f-MWCNT)-styrene butadiene rubber (SBR) nanocomposites were fabricated via a melt mixing route with the assistance of ionic liquid as a dispersing agent. The mechanical properties of f-MWCNT/SBR vulcanizates were compared over a range of loadings, and it was found that the network morphology was highly favorable for mechanical performance with enlarged stiffness. A comparative investigation of composite models found that modified Kelly-Tyson theory gave an excellent fit to tensile strength data of the composites considering the effect of the interphase between polymer and f-MWCNT. Dynamic mechanical analysis highlighted the mechanical reinforcement due to the improved filler-polymer interactions which were the consequence of proper dispersion of the nanotubes in the SBR matrix. Effectiveness of filler, entanglement density, and adhesion factor were evaluated to get an in depth understanding of the reinforcing mechanism of modified MWCNT. The amount of polymer chains immobilized by the filler surface computed from dynamic mechanical analysis further supports a substantial boost up in mechanics. The Cole-Cole plot shows an imperfect semicircular curve representing the heterogeneity of the system and moderately worthy filler polymer bonding. The combined results of structural characterizatrion by Raman spectroscopy, cure characteristics, mechanical properties, and scanning and transmission electron microscopy (SEM, TEM) confirm the role of ionic liquid modified MWCNT as a reinforcing agent in the present system.

Reorientation Kinetics of Local Conformation of Polyisoprene at Substrate Interface

The performance of a polymer composite material, in which inorganic fillers are dispersed, is closely related to the aggregation states and dynamics of polymer chains at the interface with the filler. In this study, the local conformation of polyisoprene (PI) at a quartz substrate interface was studied as a model system for the rubber/filler composite material. PI films were prepared from a toluene solution onto quartz substrates by a spin-coating method. Sum-frequency generation spectroscopy revealed that the local conformation of PI chains at the quartz interface depended on the spinning rate. The tilt angle of methyl groups increased with the rotational speed, probably due to the centrifugal force applied to chains and probably also the evaporation rate of the solvent during the solidification process. This result indicates that the interfacial orientation of PI chains can remain even at room temperature, which is 87 K higher than the bulk glass transition temperature (T_g^b). The interfacial orientation disappeared at a temperature approximately 120 K higher than T_g^b.

Unraveling the Molecular Weight Dependence of Interfacial Interactions in Poly(2-vinylpyridine)/Silica Nanocomposites

The structure and polymer-nanoparticle interactions among physically adsorbed poly(2-vinylpyridine) chains on the surface of silica nanoparticles (NPs) were systematically studied as a function of molecular weight (MW) by sum frequency generation (SFG) and X-ray photoelectron (XPS) spectroscopies. Analysis of XPS data identified hydrogen bonds between the polymer and NPs, while SFG evaluated the change in the number of free OH sites on the NP's surface. Our data revealed that the hydrogen bonds and amount of the free -OH sites have a significant dependence on the polymer's MW. These results provide clear experimental evidence that the interaction of physically adsorbed chains with nanoparticles is strongly MW dependent and aids in unraveling the microscopic mechanism responsible for the strong MW dependence of dynamics of the interfacial layer in polymer nanocomposites.

Role of Dynamical Heterogeneities on the Mechanical Response of Confined Polymer

Confinement induces various modifications in the dynamics of polymers as compared to bulk. We focus here on the role of dynamical heterogeneities on the mechanics of confined polymers. Using a simple model that allows computation of the mechanical response over 10 decades in frequency, we show that the local mechanical coupling controlling the macroscopic response in the bulk disappears in a confined geometry. The slowest domains significantly contribute to the mechanical response for increasing confinement. As a consequence, the apparent glass transition is broadened and shifted towards lower frequencies as confinement increases. We compare our numerical predictions with experiments performed on poly(ethylacrylate) chains in model filled elastomers. We suggest that the change of elastic coupling between domains induced by confinement should contribute significantly to the polymer mobility shift observed on filled systems.

Molecular insights into the effect of graphene packing on mechanical behaviors of graphene reinforced cis-1,4-polybutadiene polymer nanocomposites

We adopt molecular dynamics simulation to study the graphene packing patterns on chain structure, dynamics, uniaxial tension and visco-elastic behaviors.

Preparation of Cement Composites with Ordered Microstructures via Doping with Graphene Oxide Nanosheets and an Investigation of Their Strength and Durability

The main problem with cement composites is that they have structural defects, including cracks, holes, and a disordered morphology, which significantly affects their strength and durability. Therefore, the construction of cement composites with defect-free structures and high strength and long durability is an important research topic. Here, by controlling the size and chemical groups of graphene oxide nanosheets (GONs) used for doping, we were able to control the entire cement matrix to form an ordered microstructure consisting of polyhedron-like crystals and exhibit flower-like patterns. The cracks and holes in the cement matrix just about vanished. The compressive and flexural strengths as well as the parameters for the durability assessment of the corresponding cement composites obviously improved compared with the control samples. Thus, the formation mechanism of the cement matrix with the ordered microstructure is proposed, and a proper explanation is given to regulation action.

Unraveling the Mechanism of Nanoscale Mechanical Reinforcement in Glassy Polymer Nanocomposites

The mechanical reinforcement of polymer nanocomposites (PNCs) above the glass transition temperature, Tg, has been extensively studied. However, not much is known about the origin of this effect below Tg. In this Letter, we unravel the mechanism of PNC reinforcement within the glassy state by directly probing nanoscale mechanical properties with atomic force microscopy and macroscopic properties with Brillouin light scattering. Our results unambiguously show that the "glassy" Young's modulus in the interfacial polymer layer of PNCs is two-times higher than in the bulk polymer, which results in significant reinforcement below Tg. We ascribe this phenomenon to a high stretching of the chains within the interfacial layer. Since the interfacial chain packing is essentially temperature independent, these findings provide a new insight into the mechanical reinforcement of PNCs also above Tg.

Direct Evidence for Percolation of Immobilized Polymer Layer around Nanoparticles Accounting for Sol-Gel Transition in Fumed Silica Dispersions

Immobilized polymer fractions have been claimed to be of vital importance for sol-gel transitions generally observed in nanoparticle dispersions but remain a matter of debate regarding mechanism and difficulty for prediction. Here we investigate the immobilized layer structures of trifunctionality polyether polyol (PPG) near the surfaces of hydrophilic and hydrophobic fumed silica (FS) nanoparticles to reveal the role of surface chemistry on the molecular dynamics and sol-gel transitions of the dispersions. Using modulated differential scanning calorimetry, we measure the specific heat capacity during glass transition and the enthalpy during cold-crystallization. Comparing with hydrophobic FS that forms a fully immobilized (glassy) layer, we find that hydrophilic FS immobilizes more PPG, forming a partially immobilized outer layer being unable to crystallize next to the inner glassy layer. By correlating the thickness of the glassy layer with half of the minimum spacing between nanoparticles, we directly evidence the percolation of this layer along the nearest neighbor nanoparticles responsible for the sol-gel transition. Using effective volume fraction including the glassy layer, we successfully construct master curves of relative viscosity of both hydrophilic and hydrophobic FS dispersions, pointing to a common sol-gel transition mechanism mediated by the surface chemistry.

Nanostructures and Dynamics of Macromolecules Bound to Attractive Filler Surfaces

We report in situ nanostructures and dynamics of polybutadiene (PB) chains bound to carbon black (CB) fillers (the so-called "bound polymer layer (BPL)") in a good solvent. The BPL on the CB fillers was extracted by solvent leaching of a CB-filled PB compound and subsequently dispersed in deuterated toluene to label the BPL for small-angle neutron scattering and neutron spin echo techniques. The results demonstrate that the BPL is composed of two regions regardless of molecular weights of PB: the inner unswollen region of ≈ 0.5 nm thick and outer swollen region where the polymer chains display a parabolic profile with a diffuse tail. In addition, the results show that the dynamics of the swollen bound chains can be explained by the so-called "breathing mode" and is generalized with the thickness of the swollen BPL.

The filler-rubber interface in styrene butadiene nanocomposites with anisotropic silica particles: morphology and dynamic properties

Silica-styrene butadiene rubber (SBR) nanocomposites were prepared by using shape-controlled spherical and rod-like silica nanoparticles (NPs) with different aspect ratios (AR = 1-5), obtained by a sol-gel route assisted by a structure directing agent. The nanocomposites were used as models to study the influence of the particle shape on the formation of nanoscale immobilized rubber at the silica-rubber interface and its effect on the dynamic-mechanical behavior. TEM and AFM tapping mode analyses of nanocomposites demonstrated that the silica particles are surrounded by a rubber layer immobilized at the particle surface. The spherical filler showed small contact zones between neighboring particles in contact with thin rubber layers, while anisotropic particles (AR > 2) formed domains of rods preferentially aligned along the main axis. A detailed analysis of the polymer chain mobility by different time domain nuclear magnetic resonance (TD-NMR) techniques evidenced a population of rigid rubber chains surrounding particles, whose amount increases with the particle anisotropy, even in the absence of significant differences in terms of chemical crosslinking. Dynamic measurements demonstrate that rod-like particles induce stronger reinforcement of rubber, increasing with the AR. This was related to the self-alignment of the anisotropic silica particles in domains able to immobilize rubber.