Synergistic effect of carbon nanofiber/nanotube composite catalyst on carbon felt electrode for high-performance all-vanadium redox flow battery

Closed-Loop Electrochemical Recycling of Spent Copper(II) from Etchant Wastewater Using a Carbon Nanotube Modified Graphite Felt Anode

Developing effective technologies for treatment of spent etchant in printed circuit boards industries is of paramount for sustainable copper reuse and reducing copper discharge. We developed a novel closed-loop electrochemical cell for on-site regeneration of spent acidic cupric chloride etchant. It does not have any emissions and recycles all the copper using a three-dimensional graphite felt anode decorated with carbon nanotube (CNT/GF). The CNT/GF anode oxidizes Cu(I) to Cu(II) so that the spent cuprous chloride can be converted to cupric chloride and reused. The decorated CNT layer with abundant oxygen-containing functional groups significantly enhanced the electrocatalytic activity for Cu(II)/Cu(I) redox. The CuCl₃^2- is oxidized to CuCl⁺ at the anode and the CuCl⁺ is reduced to Cu(0) at the cathode. The closed-loop cycle system converts the catholyte into the anolyte. On average, the energy consumption of Cu(I) oxidation by CNT/GF is decreased by 12%, comparing to that by untreated graphite felt. The oxidation rate of Cu(I) is determined by the current density, and there is no delay for the mass transport of Cu(I). This study highlights the outstanding electrocatalytic performance, the rapid mass-transfer kinetics, and the excellent stability of the CNT/GF electrode, and provides an energy-efficient and zero-emission strategy for the regeneration of etchant waste.

The electrocatalytic characterization and mechanism of carbon nanotubes with different numbers of walls for the VO2+/VO2+ redox couple

Carbon nanotubes (CNTs) have been applied as catalysts in the VO₂⁺/VO²⁺ redox, whereas the mechanism of CNTs for the redox reaction is still unclear. In this work, the mechanism of the VO₂⁺/VO²⁺ redox is investigated by comparing the electrocatalytic performance of CNTs with different distributions. For different CNTs, the peak current density of the VO₂⁺/VO²⁺ redox increases with increasing content of oxygen-functional groups on the surface of CNTs, especially the carboxyl group which is proved as active sites for the redox reaction. Moreover, the reversibility of the VO₂⁺/VO²⁺ redox decreases with increasing defects of CNTs, as the defects affect the charge transfer of the catalytic reaction. Nevertheless, when a multi-walled CNT sample is oxidized to achieve a high content of oxygen functional groups and defects, the peak current density of the redox reaction increases from 38.5 mA mg^-1 to 45.4 mA mg^-1 whilst the peak potential separation (ΔE_p) also increases from 0.176 V to 0.209 V. Overall, a balance between the oxygen functional groups and the defects of CNTs affects the peak current and the reversibility for the VO₂⁺/VO²⁺ redox.

Conductive Membrane Coatings for High-Rate Vanadium Redox Flow Batteries

A conductive coating of carbon nanotubes (CNTs) and Nafion dispersion in water was deposited on a Nafion membrane via air-controlled electrospray. When the coated membrane was assembled into a large single cell of a vanadium redox flow battery (VRB) with a surface area of 35 cm², it was found that its cycling performance was greatly enhanced at much higher current densities than was afforded by the pristine Nafion membrane. A masking technique was also applied during the electrospraying process to create alternating domains of coated and uncoated membrane surfaces, which helped to mitigate the restriction of proton transport through the membrane due to the coating, while still decreasing the surface resistivity and thus the interfacial resistance of the membrane. Our results reveal that a very small mass of CNTs (∼0.015 mg CNT/cm²) enabled large improvements in the capacity retention and voltaic efficiencies of the vanadium redox battery during charging and discharging. This method has shown to be a reasonably fast, simple, and scalable technique for improving rate capability of VRBs, with the potential for extension to other redox flow battery systems.

The effect of adding Bi3+ on the performance of a newly developed iron–copper redox flow battery

In this paper, we propose a new, abundant, cost-effective, non-toxic, and environmentally benign iron–copper redox flow battery (Fe/Cu RFB), which employs Fe²⁺/Fe³⁺ and Cu⁺/Cu⁰ as the positive and negative electrolytes, respectively. The effect of graphite felt (GF) electrode modification and addition of Bi³⁺ into the electrolytes on the performance of the Fe/Cu RFB were investigated. It was found that the cell containing Bi³⁺ in the electrolytes revealed higher coulombic efficiency (89.18%) and energy efficiency (35.24%) than the cell without Bi³⁺ (CE = 84.10% and EE = 34.43%) at 20 mA cm⁻². This is because after adding Bi³⁺, Cu metal precipitation was not observed on the electrode surface, which indicates that the deposition process was potentially reversible on the electrode material, thus leading to enhanced performance of the battery. Furthermore, the efficiencies of the battery are stable over 10 cycles, which demonstrates that Fe/Cu RFB exhibits good stability on the microwave heat treated GF plus one layer microwave heat treated carbon paper (HT-GF + HT-CP) electrode after adding Bi³⁺ into the electrolytes.

In this paper, we propose a new, abundant, cost-effective, non-toxic, and environmentally benign iron–copper redox flow battery (Fe/Cu RFB), which employs Fe²⁺/Fe³⁺ and Cu⁺/Cu⁰ as the positive and negative electrolytes, respectively.

Hydrogen-Treated Rutile TiO2 Shell in Graphite-Core Structure as a Negative Electrode for High-Performance Vanadium Redox Flow Batteries

Hydrogen-treated TiO₂ as an electrocatalyst has shown to boost the capacity of high-performance all-vanadium redox flow batteries (VRFBs) as a simple and eco-friendly strategy. The graphite felt-based GF@TiO₂ :H electrode is able to inhibit the hydrogen evolution reaction (HER), which is a critical barrier for operating at high rate for long-term cycling in VRFBs. Significant improvements in charge/discharge and electron-transfer processes for the V³⁺ /V²⁺ reaction on the surface of reduced TiO₂ were achieved as a consequence of the formation of oxygen functional groups and oxygen vacancies in the lattice structure. Key performance indicators of VRFB have been improved, such as high capability rates and electrolyte-utilization ratios (82 % at 200 mA cm^-2 ). Additionally, high coulombic efficiencies (ca. 100 % up to the 96th cycle, afterwards >97 %) were obtained, demonstrating the feasibility of achieving long-term stability.

Three-Dimensional Carbon Nanotubes Forest/Carbon Cloth as an Efficient Electrode for Lithium-Polysulfide Batteries

The development of a three-dimensionally flexible, large-surface area, high-conductivity electrode is important to improve the low conductivity and utilization of active materials and restrict the shuttle of long-chain polysulfides in Li-polysulfide batteries. Herein, we constructed an integrated three-dimensional carbon nanotube forest/carbon cloth electrode with heteroatom doping and high electrical conductivity. The as-constructed electrode provides strong trapping on the polysulfide species and fast charge transfer. Therefore, the Li-polysulfide batteries with as-constructed electrodes achieved high specific capacities of ∼1200 and ∼800 mA h g^-1 at 0.1 and 1 C, respectively. After 300 cycles at 0.5 C, a specific capacity of 623 mA h g^-1 was retained.

Carbon dots promoted vanadium flow batteries for all-climate energy storage

VFB with a CDs@GF electrode exhibits outstanding rate performance, superior cycling stability, and broad temperature adaptability from −20 to 60 °C.

Synergistic catalytic effects of oxygen and nitrogen functional groups on active carbon electrodes for all-vanadium redox flow batteries

Thin pyroprotein coating layers containing numerous oxygen and nitrogen heteroatoms were introduced on the surface of CFs (P-CFs), and their catalytic effects on the redox reaction of V²⁺/V³⁺ couples for VRFBs were investigated.

Fe, Co, Ni nanocrystals encapsulated in nitrogen-doped carbon nanotubes as Fenton-like catalysts for organic pollutant removal

Magnetic metal M (M=Fe, Co, Ni) nanocrystals encapsulated in nitrogen-doped carbon nanotubes (M@N-C) were fabricated conveniently using dicyandiamide as a C/N precursor, and exhibited varying activities toward Fenton-like reaction. The surface morphology and structure of the M@N-C catalysts were characterized and an efficient catalytic degradation performance, high stability, and excellent reusability were observed. In addition, several operational factors, such as initial dye concentration, oxidant type (peroxymonosulfate, peroxydisulfate and H2O2) and dosage, reaction temperature, and dye type as well as stability of the composite were extensively evaluated in view of the practical applications. The results showed that various transition metals M significantly affected the structures and performances of the catalysts, and specially, their activity followed the order of Co>Fe>Ni in the presence of peroxymonosulfate. Moreover, HO⁡ and SO4(-) radicals participating in the process were evidenced using quenching experiments, and a rational mechanism was proposed based on a non-radical process and the free radical process. Control experiments revealed that the enhanced active sites were mainly ascribed to the synergistic effects between the metal nanocrystals and nitrogen-doped carbon. The findings of this study elucidated that encapsulation of nanocrystals in nitrogen-doped carbon nanotubes was an effective strategy to enhance the overall catalytic activity.

ZrO2-Nanoparticle-Modified Graphite Felt: Bifunctional Effects on Vanadium Flow Batteries

To improve the electrochemical performance of graphite felt (GF) electrodes in vanadium flow batteries (VFBs), we synthesize a series of ZrO2-modified GF (ZrO2/GF) electrodes with varying ZrO2 contents via a facile immersion-precipitation approach. It is found that the uniform immobilization of ZrO2 nanoparticles on the GF not only significantly promotes the accessibility of vanadium electrolyte, but also provides more active sites for the redox reactions, thereby resulting in better electrochemical activity and reversibility toward the VO(2+)/VO2(+) and V(2+)/V(3+) redox reactions as compared with those of GF. In particular, The ZrO2/GF composite with 0.3 wt % ZrO2 displays the best electrochemical performance with voltage and energy efficiencies of 71.9% and 67.4%, respectively, which are much higher than those of 57.3% and 53.8% as obtained from the GF electrode at 200 mA cm(-2). The cycle life tests demonstrate that the ZrO2/GF electrodes exhibit outstanding stability. The ZrO2/GF-based VFB battery shows negligible activity decay after 200 cycles.

Graphene-Nanowall-Decorated Carbon Felt with Excellent Electrochemical Activity Toward VO2+/VO2+ Couple for All Vanadium Redox Flow Battery

3D graphene-nanowall-decorated carbon felts (CF) are synthesized via an in situ microwave plasma enhanced chemical vapor deposition method and used as positive electrode for vanadium redox flow battery (VRFB). The carbon fibers in CF are successfully wrapped by vertically grown graphene nanowalls, which not only increase the electrode specific area, but also expose a high density of sharp graphene edges with good catalytic activities to the vanadium ions. As a result, the VRFB with this novel electrode shows three times higher reaction rate toward VO₂⁺/VO²⁺ redox couple and 11% increased energy efficiency over VRFB with an unmodified CF electrode. Moreover, this designed architecture shows excellent stability in the battery operation. After 100 charging-discharging cycles, the electrode not only shows no observable morphology change, it can also be reused in another battery and practical with the same performance. It is believed that this novel structure including the synthesis procedure will provide a new developing direction for the VRFB electrode.

High efficiency of bamboo-like carbon nanotubes on functionalized graphite felt as electrode in vanadium redox flow battery

B-CNT/TA-GF has high efficiency and good stability for VRFB application.

Graphitic C3N4as a powerful catalyst for all-vanadium redox flow batteries

A novel carbon felt electrode modified with carbon nitride (C₃N₄) has been developed to improve the electrochemical performance with a VO²⁺/VO₂⁺redox pair.

Cobalt diselenide nanobelts grafted on carbon fiber felt: an efficient and robust 3D cathode for hydrogen production

Design and fabrication of low-cost, highly efficient and robust three-dimensional (3D) hierarchical structure materials for electrochemical reduction of water to make molecular hydrogen is of paramount importance for real water splitting applications. Herein, a 3D hydrogen evolution cathode constructed by in situ growing of cobalt diselenide nanobelts on the surface of commercial carbon fiber felt shows exceptionally high catalytic activity with 141 mV overpotential to afford a current density of 10 mA cm-2, and a high exchange current density of 5.9 × 10-2 mA cm-2. Remarkably, it also exhibits excellent catalytic stability, and could be used for more than 30 000 potential cycles with no decrease in the current density in 0.5 M H2SO4. This easily prepared 3D material with excellent electrocatalytic performance is promising as a realistic hydrogen evolution electrode.

In situ X-ray near-edge absorption spectroscopy investigation of the state of charge of all-vanadium redox flow batteries

Synchrotron-based in situ X-ray near-edge absorption spectroscopy (XANES) has been used to study the valence state evolution of the vanadium ion for both the catholyte and anolyte in all-vanadium redox flow batteries (VRB) under realistic cycling conditions. The results indicate that, when using the widely used charge-discharge profile during the first charge process (charging the VRB cell to 1.65 V under a constant current mode), the vanadium ion valence did not reach V(V) in the catholyte and did not reach V(II) in the anolyte. Consequently, the state of charge (SOC) for the VRB cell was only 82%, far below the desired 100% SOC. Thus, such incompletely charged mix electrolytes results in not only wasting the electrolytes but also decreasing the cell performance in the following cycles. On the basis of our study, we proposed a new charge-discharge profile (first charged at a constant current mode up to 1.65 V and then continuously charged at a constant voltage mode until the capacity was close to the theoretical value) for the first charge process that achieved 100% SOC after the initial charge process. Utilizing this new charge-discharge profile, the theoretical charge capacity and the full utilization of electrolytes has been achieved, thus having a significant impact on the cost reduction of the electrolytes in VRB.

A 3.5 V lithium-iodine hybrid redox battery with vertically aligned carbon nanotube current collector

A lithium-iodine (Li-I2) cell using the triiodide/iodide (I3(-)/I(-)) redox couple in an aqueous cathode has superior gravimetric and volumetric energy densities (∼ 330 W h kg(-1) and ∼ 650 W h L(-1), respectively, from saturated I2 in an aqueous cathode) to the reported aqueous Li-ion batteries and aqueous cathode-type batteries, which provides an opportunity to construct cost-effective and high-performance energy storage. To apply this I3(-)/I(-) aqueous cathode for a portable and compact 3.5 V battery, unlike for grid-scale storage as general target of redox flow batteries, we use a three-dimensional and millimeter thick carbon nanotube current collector for the I3(-)/I(-) redox reaction, which can shorten the diffusion length of the redox couple and provide rapid electron transport. These endeavors allow the Li-I2 battery to enlarge its specific capacity, cycling retention, and maintain a stable potential, thereby demonstrating a promising candidate for an environmentally benign and reusable portable battery.