Robust, Self-Healing Superhydrophobic Fabrics Prepared by One-Step Coating of PDMS and Octadecylamine

Robust Fluorine-Free and Self-Healing Superhydrophobic Coatings by H3BO3 Incorporation with SiO2-Alkyl-Silane@PDMS on Cotton Fabric

Limited robustness is a serious drawback for superhydrophobic coatings and degrades the performance of superhydrophobic surfaces in practical applications. Although fluororeagents have excellent durability for superhydrophobicity, their use has been restricted due to various health and environmental concerns. In this work, we describe a facile and efficient fabrication strategy for creating robust fluorine-free superhydrophobic composite coatings that are prepared by a simple dip-dry method, in which the H₃BO₃-incorporated SiO₂-alkyl-silane coatings are deposited on woven cotton fabric surfaces followed by polydimethylsiloxane modification. The coated surface shows a large water contact angle of 157.95 ± 2° and a small sliding hysteresis angle (SHA) of 3.8 ± 0.6°, demonstrating excellent superhydrophobicity. The coated fabric surface also exhibited robustness and durability, withstanding a tape-peeling test (under 48.05 kPa) for around 80 repetitions and sandpaper rubbing (loaded 100 g) for 40 cycles. Furthermore, the coated fabric surface displayed self-healing and oil-water separation capacities. The developed superhydrophobic coatings in this study are robust, environmentally benign, and easy to fabricate, showing promising applications in textile industries.

Form-Stable Solar Thermal Heat Packs Prepared by Impregnating Phase-Changing Materials within Carbon-Coated Copper Foams

The heat packs that are based on solid-liquid transition of phase-changing materials (PCMs) have been pursued as a promising way to provide heating for human body comfort and thermotherapy owning to their large heat storage capacity and near-constant heat-release temperature. Current heat packs, however, suffer from leakage, slow charging, and poor heat-release performance due to the flow of liquid PCMs and their low thermal conductivity. Here, we report a strategy for preparing high-performance PCM-based solar thermal heat packs through impregnating organic PCMs within carbon-coated copper foams (CCFs). The porous structure and hydrophobic surface of CCF help to effectively confine the melted liquid PCM within the composite heat pack without leakage. The carbon coating layer efficiently converts the incident solar light into heat, which is rapidly transferred along the three-dimensional thermal conductive network of CCF and stored within the PCM. In the discharging process, the CCF network facilitates the extraction of the heat stored within the PCM. In contrast to neat PCM pack within which only a small portion of PCM that is in contact with human skin contributes to thermal comfort, all PCMs within the CCF-based composite heat pack concertedly release the stored heat. Such release significantly increases the extractable thermal energy and prolongs the usable healing duration for thermotherapy.

Preparation and performance testing of superhydrophobic flame retardant cotton fabric

A superhydrophobic flame retardant coating was fabricated using a simple method of depositing a DAP coating and a H-ZrO₂@PDMS coating on the surface of a cotton fabric. Thermal stability tests and vertical burning tests demonstrate the excellent flame retardancy of the coating.

Superhydrophobic Fabrics with Mechanical Durability Prepared by a Two-Step Plasma Processing Method

Most studies on superhydrophobic fabrics focus on their realization using additive manufacturing (bottom-up) techniques. Here we present the direct modification of three different fabrics using a plasma-based method to obtain anti-adhesive and self-cleaning properties. A two-step plasma processing method is used: (a) for the creation of micro-nanoscale features on the fabric surface (plasma texturing step) and (b) the minimization of the fabric surface energy (by a short plasma deposition step of a very thin, low surface energy layer). The entire process takes only 14 min and all fabrics after processing exhibit high water static contact angles (WSCA > 150°), low contact angle hysteresis (CAH < 7°) and advantageous mechanical durability against hand-rumpling. The method is simple and generic, and it can be therefore expanded to other polymeric fabrics (i.e., acrylic) in addition to polyester, without any limitation rising from the weaving characteristics of the fabric or the starting nature of the material (i.e., hydrophobic or hydrophilic).

One-Step Synthesis of Nonspherical Organosilica Particles with Tunable Morphology

A one-step sol-gel method was developed to synthesize nonspherical organosilica particles with tunable morphology. The morphology of organosilica particles can be tuned from spherical to golf ball-like or bowl-like through varying the molar ratio of tetraethoxysilane (TEOS) to vinyltrimethoxysilane (VTMS) in the precursors. The morphology and interior structure of the organosilica particles were observed by scanning electron microscopy (SEM) and transmission electron microscopy (TEM), respectively. The effect of ammonia concentration on the morphology of organosilica particles was investigated. The growth process of golf ball-like and bowl-like particles was tracked by SEM in detail, and the formation mechanism of nonspherical organosilica particles was also proposed.

Droplet Impinging Behavior on Surfaces with Wettability Contrasts

Heterogeneous substrates with moderate and extreme wettability contrasts were fabricated by comprising of superhydrophobic/hydrophilic and superhydrophobic/extremely hydrophilic surfaces, respectively. The interactions of water droplets impinging on the surfaces with sharp wettability contrasts were investigated experimentally. The impinging droplets that slightly touch the hydrophilic or extremely hydrophilic areas on each substrate exhibit a directional rebounding towards the more wetting surfaces, i.e., hydrophilic or extremely hydrophilic surface. The trajectory and landing distance of the rebounded droplets were tailored by controlling the releasing height of the droplet, wetting contrast across the border, and portion of the droplet touching the more wetting surface of the substrates with wettability contrasts. The landing distance of the droplet increases with the increased releasing height and higher wettability contrast across the border. Increasing the portion of the impinging droplet touching the more wetting surface of the heterogeneous substrates leads to the shorter landing distance of rebounded droplets.

Hierarchical, Self-Healing and Superhydrophobic Zirconium Phosphate Hybrid Membrane Based on the Interfacial Crystal Growth of Lyotropic Two-Dimensional Nanoplatelets

We demonstrate a facile route to in situ growth of lyotropic zirconium phosphate (ZrP) nanoplates on textiles via an interfacial crystal growing process. The as-prepared hybrid membrane shows a hierarchical architecture of textile fibers (porous platform for fluid transport), ZrP nanoplatelets (layered scaffolds for chemical barriers), and octadecylamine (organic species for superhydrophobic functionalization). Interestingly, such a hybrid membrane is able to separate the oily wastewater with a high separation efficiency of 99.9%, even at in harsh environments. After being chemically etched, the hybrid membrane is able to restore its hydrophobicity autonomously and repeatedly, owing to the hierarchical structure that enables facile loading of healing agent. We anticipate that the concept of implanting superhydrophobic self-healing features in anisotropic structure of lyotropic nanoparticles will open up new opportunities for developing advanced multifunctional materials for wastewater treatment, fuel purification, and oil spill mitigation.

An insight into the amphiphobicity and thermal degradation behavior of PDMS-based block copolymers bearing POSS and fluorinated units

Methacryloxypropyl-polyhedral oligomeric silsesquioxane (MAPOSS) and dodecafluoroheptyl methacrylate (DFHM) are proposed to separately block-copolymerize with polydimethylsiloxane (PDMS)-based acrylate block copolymer (PDMS-b-PMMA). The syntheses of PDMS-b-PMMA-b-PMAPOSS and PDMS-b-PMMA-b-PDFHM were executed in this manner to examine the effect of PMAPOSS and PDFHM on surface amphiphobic behavior and thermal degradation behavior. PMAPOSS and PDFHM were found to both contribute towards the improvement of static hydrophobicity. However, the PMAPOSS was found to disable the dynamic hexadecane-dewetting properties because of its restriction on molecular wriggling motion and its induced high roughness. In contrast, PDFHM was found to improve the dynamic dewetting properties for oil-based ink. With regard to the thermal stability, the incorporation of either PMAPOSS or PDFHM into PDMS-b-PMMA with PDMS (Mn ∼1000 or 5000 Da) favors the increase in the original thermal-decomposition temperature. However, the presence of PMAPOSS initiates a higher degradation rate and fails to improve the thermal stability in the case of long PDMS (Mn ∼10 000 Da) due to the heterogeneous dispersion of POSS in the matrix.

Environmentally Friendly Super-Water-Repellent Fabrics Prepared from Water-Based Suspensions

We report on a facile, versatile, and environmentally friendly method to prepare superhydrophobic fabrics by a simple dip-coating method in water-based suspensions and emulsions. All the materials used are fluorine-free and commercially available at a large scale. The method can be easily integrated into standard textile industrial processes and has a strong potential for the mass production of environmentally friendly superwater-repellent fabrics. The produced fabrics show good resistance to machine washing and acidic or alkaline treatments. In addition, it is shown that superhydrophobicity can be quantitatively predicted based on the combination of the roughness of the fabric and of the fiber coating.

Rationally Designed, Multifunctional Self-Assembled Nanoparticles for Covalently Networked, Flexible and Self-Healable Superhydrophobic Composite Films

For constructing bioinspired functional films with various superhydrophobic functions, including self-cleaning, anticorrosion, antibioadhesion, and oil-water separation, hydrophobic nanomaterials have been widely used as crucial structural components. In general, hydrophobic nanomaterials, however, cannot form strong chemical bond networks in organic-inorganic hybrid composite films because of the absence of chemically compatible binding components. Herein, we report the rationally designed, multifunctional self-assembled nanoparticles with tunable functionalities of covalent cross-linking and hydrophobicity for constructing three-dimensionally interconnected superhydrophobic composite films via a facile solution-based fabrication at room temperature. The multifunctional self-assembled nanoparticles allow the systematic control of functionalities of composite films, as well as the stable formation of covalently linked superhydrophobic composite films with excellent flexibility (bending radii of 6.5 and 3.0 mm, 1000 cycles) and self-healing ability (water contact angle > 150°, ≥10 cycles). The presented strategy can be a versatile and effective route to generating other advanced functional films with covalently interconnected composite networks.

Durable superhydrophobic and superamphiphobic polymeric surfaces and their applications: A review

Wetting control is essential for many applications, such as self-cleaning, anti-icing, anti-fogging, antibacterial action as well as anti-reflection and friction control. While significant effort has been devoted to fabricate superhydrophobic/superamphiphobic surfaces (repellent to water and other low surface tension liquids), very few polymeric superhydrophobic/superamphiphobic surfaces can be considered as durable against various externally imposed stresses (e.g. application of heating, pressure, mechanical forces, chemical, etc.). Therefore, durability tests are extremely important for applications especially when such surfaces are made of "soft" materials. Here, we review the most recent and promising efforts reported towards the realization of durable, superhydrophobic/superamphiphobic, polymeric surfaces emphasizing the durability tests performed, and some important applications. We compare and put in context the scattered durability tests reported in the literature, and present conclusions, perspectives and challenges in the field.

Development of liquid repellent coating on cotton fabric by simple binary silanization with excellent self-cleaning and oil-water separation properties

This paper aims to develop a facile and single step method for the fabrication of superhydrophobic coating on cotton fabric. The coating has been prepared by using two silane trichloro(octadecyl)silane and (pentaflurophenyl)triethoxy silane by solution immersion technique. The wettability, surface topography and chemical compostion of the cotton fabric before and after treatment were charecterized by contact angle measurement, scanning electron microscope, and energy dispersive X-ray spectrum, respectively. Additionally, the functional group present in coating was analysed by FT-IR spectra. The coated fabric shows a contact angle of 172.9±3°, 169±3° and 167±3° for water, ethylene glycol and glycerol, respectively. The chemical stability of the coated sample has been evaluated by immersion of the sample in different pH solutions and different solvents, showing the excellent chemical stability of coating. Ultrasonication with water, detergent and petroleum ether, and water jet impact test reveals the mechanical stability of coating. The thermal stability of the coated fabric has been examined by annealing the sample at different temperature. Additionally, it shows resistance to stain and UV irradiation. Furthermore, the coated cotton fabric exhibits excellent self-cleaning and oil-water separation properties, which makes it suitable for industrial applications.

Femtosecond laser ablation of transparent microphotonic devices and computer-generated holograms

Femtosecond laser ablation allows direct patterning of engineering materials in industrial settings without requiring multistage processes such as photolithography or electron beam lithography. However, femtosecond lasers have not been widely used to construct volumetric microphotonic devices and holograms with high reliability and cost efficiency. Here, a direct femtosecond laser writing process is developed to rapidly produce transmission 1D/2D gratings, Fresnel Zone Plate lenses, and computer-generated holograms. The optical properties including light transmission, angle-dependent resolution, and light polarization effects for the microphotonic devices have been characterized. Varying the depth of the microgratings from 400 nm to 1.5 μm allowed the control over their transmission intensity profile. The optical properties of the 1D/2D gratings were validated through a geometrical theory of diffraction model involving 2D phase modulation. The produced Fresnel lenses had transmission efficiency of ∼60% at normal incidence and they preserved the polarization of incident light. The computer-generated holograms had an average transmission efficiency of 35% over the visible spectrum. These microphotonic devices had wettability resistance of contact angle ranging from 44° to 125°. These devices can be used in a variety of applications including wavelength-selective filters, dynamic displays, fiber optics, and biomedical devices.

Durable superhydrophobic surfaces made by intensely connecting a bipolar top layer to the substrate with a middle connecting layer

This study reported a simple fabrication method for a durable superhydrophobic surface. The superhydrophobic top layer of the durable superhydrophobic surface was connected intensely to the substrate through a middle connecting layer. Glycidoxypropyltrimethoxysilane (KH-560) after hydrolysis was used to obtain a hydrophilic middle connecting layer. It could be adhered to the hydrophilic substrate by covalent bonds. Ring-open reaction with octadecylamine let the KH-560 middle layer form a net-like structure. The net-like sturcture would then encompass and station the silica particles that were used to form the coarse micro structures, intensely to increase the durability. The top hydrophobic layer with nano-structures was formed on the KH-560 middle layer. It was obtained by a bipolar nano-silica solution modified by hexamethyldisilazane (HMDS). This layer was connected to the middle layer intensely by the polar Si hydroxy groups, while the non-polar methyl groups on the surface, accompanied by the micro and nano structures, made the surface rather hydrophobic. The covalently interfacial interactions between the substrate and the middle layer, and between the middle layer and the top layer, strengthened the durability of the superhydrophobic surface. The abrasion test results showed that the superhydrophobic surface could bear 180 abrasion cycles on 1200 CW sandpaper under 2 kPa applied pressure.

A symbiotic-like biologically-driven regenerating fabric

Living organisms constantly maintain their structural and biochemical integrity by the critical means of response, healing, and regeneration. Inanimate objects, on the other hand, are axiomatically considered incapable of responding to damage and healing it, leading to the profound negative environmental impact of their continuous manufacturing and trashing. Objects with such biological properties would be a significant step towards sustainable technology. In this work we present a feasible strategy for driving regeneration in fabric by means of integration with a bacterial biofilm to obtain a symbiotic-like hybrid - the fabric provides structural framework to the biofilm and supports its growth, whereas the biofilm responds to mechanical tear by synthesizing a silk protein engineered to self-assemble upon secretion from the cells. We propose the term crossbiosis to describe this and other hybrid systems combining organism and object. Our strategy could be implemented in other systems and drive sensing of integrity and response by regeneration in other materials as well.

Cage and linear structured polysiloxane/epoxy hybrids for coatings: Surface property and film permeability

Three polysiloxane/epoxy hybrids obtained by evolving cage- or linear-structured polysiloxane into poly glycidyl methacrylate (PGMA) matrix are compared used as coatings. One is the cage-structured hybrid of P(GMA/MA-POSS) copolymer obtained by GMA and methacrylisobutyl polyhedral oligomeric silsesquioxane (MA-POSS) via free radical polymerization, the other two are PGMA/NH₂-POSS and PGMA/NH₂-PDMS hybrids by cage-structured aminopropyllsobutyl POSS (NH₂-POSS) or linear-structured diamino terminated poly(dimethylsiloxane) (NH₂-PDMS) to cure PGMA. The effect of MA-POSS, NH₂-POSS and NH₂-PDMS on polysiloxane/epoxy hybrid films is characterized according to their surface morphology, transparency, permeability, adhesive strength and thermo-mechanical properties. Due to caged POSS tending to agglomerate onto the film surface, P(GMA/MA-POSS) and PGMA/NH₂-POSS films exhibit much more heterogeneous surfaces than PGMA/NH₂-PDMS film, but the well-compatibility between epoxy matrix and MA-POSS has provided P(GMA/MA-POSS) film with much higher transmittance (98%) than PGMA/NH₂-POSS film (24%), PGMA/NH₂-PDMS film (27%) and traditional epoxy resin film (5%). The introduction of polysiloxane into epoxy matrix is confirmed to create hybrids with strong adhesive strength (526-1113N) and high thermos-stability (T_g=262-282°C), especially the cage-structured P(GMA/MA-POSS) hybrid (1113N and 282°C), but the flexible PDMS improves PGMA/NH₂-PDMS hybrid with much higher storage modulus (519MPa) than PGMA/NH₂-POSS (271MPa), which suggests that PDMS is advantage in improving the film stiffness than POSS cages. However, cage-structured P(GMA/MA-POSS) and PGMA/NH₂-POSS indicate higher permeability than PGMA/NH₂-PDMS and traditional epoxy resin. Comparatively, the cage-structured P(GMA/MA-POSS) hybrid is the best coating in transparency, permeability, adhesive strength and thermostability, but linear-structured PGMA/NH₂-PDMS hybrid behaviors the best coating in mechanical property.

Shape Controlled Hierarchical Porous Hydrophobic/Oleophilic Metal-Organic Nanofibrous Gel Composites for Oil Adsorption

A versatile and facile synthetic route toward a ultralight hierarchical poroushybrid composed of metal-organic gels and fluorinated graphene oxide is reported. The composite gels show excellent absorbency of oil and various organic solvents due to their prominent meso/macropores, notable hydrophobicity, and superoleophilicity.

An effective and novel pore sealing agent to enhance the corrosion resistance performance of Al coating in artificial ocean water

A new technique was accepted to fill the porosity of Al coating applied by arc thermal spray process to enhance corrosion resistance performance in artificial ocean water. The porosity is the inherent property of arc thermal spray coating process. In this study, applied coating was treated with different concentrations of ammonium phosphate mono basic (NH₄H₂PO₄: AP) solution thereafter dried at room temperature and kept in humidity chamber for 7d to deposit uniform film. The corrosion resistance of Al coating and treated samples have been evaluated using electrochemical impedance spectroscopy (EIS) and potentiodynamic techniques with exposure periods in artificial ocean water. Electrochemical techniques, X-ray diffraction (XRD), Raman spectroscopy, atomic force microscopy (AFM) and field emission-scanning electron microscopy (FE-SEM) indicated that phosphate ion would have been retarding corrosion of Al coating effectively. The formation of AHP (Ammonium Aluminum Hydrogen Phosphate Hydrate: NH₄)₃Al₅H₆(PO₄)₈.18H₂O) on Al coating surface after treatment with AP is nano sized, crystalline and uniformly deposited but after exposure them in artificial ocean water, they form AHPH (Aluminum hydroxide phosphate hydrate Al₃(PO₄)₂(OH)₃(H₂O)₅) that is very protective, adherent, uniform and plate like morphology of corrosion products. The AHPH is sparingly soluble and adherent to surface and imparted improved corrosion resistance.

Design of abrasion resistant super-antiwetting nylon surfaces

Abrasion resistant super-antiwetting nylon surface designed through a three-step wet chemistry steps

Surfaces with Sustainable Superhydrophobicity upon Mechanical Abrasion

Surfaces with sustainable superhydrophobicity have drawn much attention in recent years for improved durability in practical applications. In this study, hollow mesoporous silica nanoparticles (HMSNs) were prepared and used as reservoirs to load dodecyltrimethoxysilane (DDTMS). Then superhydrophobic surfaces were fabricated by spray coating HMSNs with DDTMS as particle stacking structure and polydimethylsiloxane (PDMS) as hydrophobic interconnection. The mechanical durability of the obtained superhydrophobic surface was evaluated by a cyclic sand abrasion. It was found that once the surface was mechanically damaged, new roughening structures made of the cavity of the HMSNs would expose and maintain suitable hierarchical roughness surrounded by PDMS and DDTMS, favoring sustainable superhydrphobicity of the coating. The surfaces could sustain superhydrophobicity even after 1000 cycles of sand abrasion. This facile strategy may pave the way to the development of robust superhydrophobic surfaces in practical applications.

A simple, one-step hydrothermal approach to durable and robust superparamagnetic, superhydrophobic and electromagnetic wave-absorbing wood

In this work, lamellar MnFe₂O₄ was successfully planted on a wood surface through the association of hydrogen bonds via the one-pot hydrothermal method. Simultaneously, the fluoroalkylsilane (FAS-17) on the surface of the MnFe₂O₄ layer formed long-chain or network macromolecules through a poly-condensation process and provided a lower surface energy on the wood surface. The MnFe₂O₄/wood composite (FMW) presented superior superparamagnetism, superhydrophobicity and electromagnetic wave absorption performance. The results indicated a saturation magnetization of the FMW with excellent superparamagnetism of 28.24 emu·g^-1. The minimum value of reflection loss of the FMW reached -8.29 dB at 16.39 GHz with a thickness of 3 mm. Even after mechanical impact and exposure to corrosive liquids, the FMW still maintained a superior superhydrophobicity performance.

Facile fabrication of asymmetric wettable fabric with weft backed weave for oil/water separation

Fabric with weft backed weave gains asymmetric wettability, which has been successfully used for oil/water separation to achieve water-removal and oil-removal.