Polymer-induced heteronucleation of tolfenamic acid: structural investigation of a pentamorph

The nonsteroidal anti-inflammatory drug (NSAID) tolfenamic acid (TA), previously thought to be dimorphic, is demonstrated to have at least five polymorphs. The new forms were uncovered through the emerging screening technique of polymer-induced heteronucleation (PIHn). The presence of conformational changes among forms, whole molecule disorder, space group diversity, and varying number of molecules in the asymmetric unit occurring within a very narrow free energy window (approximately 0.3 kcal/mol) make the solid-state chemistry of this molecule uniquely complex among pharmaceuticals. These aspects make it a particularly suitable benchmark compound for crystal structure prediction methods.

Trimorphs of a pharmaceutical cocrystal involving two active pharmaceutical ingredients: potential relevance to combination drugs

The first example of a trimorphic cocrystal involving two active pharmaceutical ingredients, ethenzamide and gentisic acid, is reported; metastable polymorphs convert to the stable form upon solid-state grinding; pharmaceutical cocrystals involving two or more APIs have potential relevance to combination drugs.

Polymorphs and polymorphic cocrystals of temozolomide

Crystal polymorphism in the antitumor drug temozolomide (TMZ), cocrystals of TMZ with 4,4'-bipyridine-N,N'-dioxide (BPNO), and solid-state stability were studied. Apart from a known X-ray crystal structure of TMZ (form 1), two new crystalline modifications, forms 2 and 3, were obtained during attempted cocrystallization with carbamazepine and 3-hydroxypyridine-N-oxide. Conformers A and B of the drug molecule are stabilized by intramolecular amide N--HN(imidazole) and N--HN(tetrazine) interactions. The stable conformer A is present in forms 1 and 2, whereas both conformers crystallized in form 3. Preparation of polymorphic cocrystals I and II (TMZBPNO 1:0.5 and 2:1) were optimized by using solution crystallization and grinding methods. The metastable nature of polymorph 2 and cocrystal II is ascribed to unused hydrogen-bond donors/acceptors in the crystal structure. The intramolecularly bonded amide N-H donor in the less stable structure makes additional intermolecular bonds with the tetrazine C==O group and the imidazole N atom in stable polymorph 1 and cocrystal I, respectively. All available hydrogen-bond donors and acceptors are used to make intermolecular hydrogen bonds in the stable crystalline form. Synthon polymorphism and crystal stability are discussed in terms of hydrogen-bond reorganization.

Supercritical fluid technologies: an innovative approach for manipulating the solid-state of pharmaceuticals

Solid-state, crystallographic purity and careful monitoring of the polymorphism of drugs and excipients are currently an integral part of the development of modern drug delivery systems. The reproducible preparation of organic crystals in a specific form and size is a major issue that must be addressed. A recent approach for obtaining pharmaceutical materials in pure physical form is represented by the technologies based on supercritical fluids. The present work aims to provide a critical review of the recent advances in the use of supercritical fluids for the preparation and control of the specific physical form of pharmaceutical substances with particular attention to those fluids used for drug delivery systems. These innovative technologies are highly promising for future application in particle design and engineering.

Crystal polymorphism of pharmaceuticals: probing crystal nucleation at the molecular level

Paracetamol, sulfathiazole and L-glutamic acid are presented as examples of pharmaceutical crystal polymorphic systems. The effect of N-acylated sulfathiazole derivatives (3-6) on sulfathiazole crystallisation is discussed, and possible modes of action presented. Methods for the control of the crystal polymorphism of L-glutamic acid which utilise the principles of conformation mimicry and co-operative binding are presented. The preparation of a series of bis-amides of EDTA derived from sulfathiazole, 5-aminoisophthalic acid and 4-hydroxyaniline (i.e. compounds 9a-c) is presented, as is data on the effect of these compounds on the crystallisation of, respectively, sulfathiazole, L-glutamic acid and paracetamol.

Concomitant Polymorphism in Confined Environment

PURPOSE

The aim of this paper is to demonstrate that multiple crystal forms can be generated on patterned self-assembled monolayers (SAMs) substrates in single experiments in a given solvent system.

METHODS

Functionalized metallic islands are fabricated and utilized as individual templates for crystal formation. Taking advantage of the different wetting properties that patterned surfaces offered, arrays of small solution droplets on the nano- and pico- liter scale were produced on the substrates. Different droplet dimensions were deposited on the substrate. As the solvent evaporates from the droplets, crystals were formed within the constrained volume. Crystal habits were examined with optical microscopy while the solid form was identified with Raman microscopy.

RESULTS

With mefenamic acid (MA) and sulfathiazole as model pharmaceutical compounds, two and four different polymorphs, respectively, were observed under identical conditions. Moreover, it is established that the polymorphic distribution is highly dependent on the solvent evaporation rate and the solution concentration. These results imply that multiple crystal forms competitively nucleate in solution, and the probability of each form nucleating is strongly dependent on the supersaturation of the solution. Additionally, solvent was observed to play a role in controlling the solid state outcome.

CONCLUSIONS

Multiple crystal forms can concomitantly nucleate on patterned substrates. This technique can particularly be attractive to screen for polymorphs as elusive, metastable solid forms are favored with the creation of high supersaturation and can be stabilized due to the minimal volumes generated.

Preparation of Stable and Metastable Coordination Compounds: Insight into the Structural, Thermodynamic, and Kinetic Aspects of the Formation of Coordination Polymers

The reaction of ZnI2 and pyrimidine in acetonitrile results in the formation of the 1:2 compound ZnI2(pyrimidine)2 (1), which consists of discrete tetrahedral building blocks. Slow heating of 1 at 1 degrees C/min leads to its transformation into the ligand-deficient intermediate 1:1 compound ZnI2(pyrimidine) (3), which upon further heating decomposes into the most ligand-deficient 2:1 compound (ZnI2)2(pyrimidine) (4). In contrast, the 2:3 compound (ZnI2)2(pyrimidine)3 (2) is formed as an intermediate by decomposing 1 using a faster heating rate of 8 degrees C/min. Compound 2 consists of oligomeric units in which each ZnI2 unit is coordinated by two iodine atoms and one bridging and one terminal pyrimidine ligand. The crystal structure of compound 3 is built up of ZnI2 units, which are connected by the ligands into chains. For the thermal transformation of 1 into 3 via 2 as the intermediate, a smooth reaction pathway is found in the crystal structure, for which only small translational and rotational changes are needed. The metastable solvated compound (ZnI2)(pyrimidine)(acetonitrile)0.25 (5) consisting of (ZnI2)4(pyrimidine)4 rings is obtained by quenching the reaction of ZnI2 and pyrimidine in acetonitrile using an antisolvent. On heating, 5 decomposes into a new polymorphic 1:1 compound 6, which consists of (ZnI2)(pyrimidine) chains. On further heating, 6 transforms into a third polymorphic 1:1 compound 7, which consists of (ZnI2)3(pyrimidine)3 rings, and finally into the 1:1 compound 3. Solvent-mediated conversion experiments reveal that compounds 1-4 are thermodynamically stable, whereas compounds 5-7 are metastable. Time-dependent crystallization experiments unambiguously show that compound 7 is formed by kinetic control and transforms within minutes into compound 6, which finally transforms into 3. Compound 3 represents the thermodynamically most stable 1:1 modification, whereas compounds 6 and 7 are metastable. The different compounds obtained by thermal decomposition and by crystallization from solution represent a snapshot of the species in solution and thus provide insight into the formation of coordination compounds.

Evaluation of the compaction of sulfathiazole polymorphs

The aim of this study was to relate the tableting performance assessed by an instrumented tableting machine to the mechanical properties measured by nanoindentation. Three different polymorphic forms of sulfathiazole were prepared by recrystallization, and the density and X-ray powder diffraction patterns were measured and compared with theoretical density and simulated powder patterns, respectively. Tablets were prepared using a series of applied pressures, and the results were subjected to energy analysis, three dimensional (3D) modeling, and the traditional Heckel analysis. With these approaches, form I was found to be consistently the most brittle material, but the subtle differences between forms II and III were only revealed by 3D modeling. The rank order of the crushing force was found to be I is congruent to II < III. From nanoindentation, form III was found to be much harder than forms I and II, and III also had a much higher Young's modulus. The energy calculations of the nanoindentation curves showed that form III was distinct from forms I and II, which is consistent with the presence of slip planes that are only present in form III. However, in this system, there was little correspondence between the macroscopic and microscopic measurements, and thus particle-particle interactions may to be of paramount importance.

Characterization of Temperature-Induced Phase Transitions in Five Polymorphic Forms of Sulfathiazole by Terahertz Pulsed Spectroscopy and Differential Scanning Calorimetry

The far-infrared properties of all five known polymorphic forms of the drug sulfathiazole have been studied by terahertz pulsed spectroscopy and low-frequency Raman spectroscopy. The observed spectra of the different polymorphs are distinctly different. Terahertz pulsed spectroscopy proves to be a rapid and complementary alternative to other physical characterization techniques reported in the literature for distinguishing between the five forms. Variable-temperature measurements (293-473 K) of all polymorphic forms have been performed. The phase transitions observed have been related to thermal analysis data. Form I is the form stable at high temperature of sulfathiazole with a melting point of about 475 K. Form II melts at around 470 K and recrystallizes at higher temperatures to form I. Forms III, IV, and V all convert to form I via a solid-solid phase transition at temperatures below 450 K. The phase transitions can be monitored by terahertz pulsed spectroscopy. Polymorphic impurities of the samples can be detected in the room temperature spectra and their effect on the phase transition behavior can be studied.

An Automated Parallel Crystallisation Search for Predicted Crystal Structures and Packing Motifs of Carbamazepine

An automated parallel crystallisation search for physical forms of carbamazepine, covering 66 solvents and five crystallisation protocols, identified three anhydrous polymorphs (forms I-III), one hydrate and eight organic solvates, including the single-crystal structures of three previously unreported solvates (N,N-dimethylformamide (1:1); hemi-furfural; hemi-1,4-dioxane). Correlation of physical form outcome with the crystallisation conditions demonstrated that the solvent adopts a relatively nonspecific role in determining which polymorph is obtained, and that the previously reported effect of a polymer template facilitating the formation of form IV could not be reproduced by solvent crystallisation alone. In the accompanying computational search, approximately half of the energetically feasible predicted crystal structures exhibit the C=O...H--N R2(2)(8)dimer motif that is observed in the known polymorphs, with the most stable correctly corresponding to form III. Most of the other energetically feasible structures, including the global minimum, have a C=O...H--N C(4) chain hydrogen bond motif. No such chain structures were observed in this or any other previously published work, suggesting that kinetic, rather than thermodynamic, factors determine which of the energetically feasible crystal structures are observed experimentally, with the kinetics apparently favouring nucleation of crystal structures based on the CBZ-CBZ R2(2)(8) motif.

A comparison of morphology and surface energy characteristics of sulfathiazole polymorphs based upon single particle studies

The morphological, adhesion and surface energetic properties of three sulfathiazole polymorphs (III, IV and polymorph I prepared from both acetone and methanol, designated I-ace and I-met, respectively) produced using Nektar supercritical fluid (SCF) technology have been characterized using scanning electron microscopy (SEM) and atomic force microscopy (AFM). Surface roughness values for each polymorph were determined at different length scales. At sample sizes less than 1micromx1microm the polymorphs rank in terms of roughness as follows: I-met>I-ace approximately equal to IV>III. At the larger scales the polymorphs rank in terms of roughness as follows: I-met>III>I-ace approximately equal to IV. The surface energies for polymorphs determined against graphite (HOPG) and particles of the same polymorph were, respectively, I-met: 0.99mJm(-2) (S.D. 1.25mJm(-2)), 3.09mJm(-2) (S.D. 2.67mJm(-2)); I-ace: 309mJm(-2) (S.D. 329mJm(-2)), 16mJm(-2) (S.D. 11mJm(-2)); III: 1.17mJm(-2) (S.D. 1.5mJm(-2)), 5.4mJm(-2) (S.D. 3.6mJm(-2)); IV: 20.35mJm(-2) (S.D. 28.5mJm(-2)), 16.8mJm(-2) (S.D. 9.6mJm(-2)). In terms of surface energies the polymorphs hence rank I-ace>IV>III approximately equal to I-met (HOPG adhesion measurements) and IV approximately equal to I-ace>III>I-met (particle cohesion measurements). Consideration of contacting asperities and surface roughness was shown to have limited effect on the surface energies, and instead the differences were ascribed to variations in the surface chemistry as a result of changes in crystallization mechanisms.

Water Adsorption Kinetics and Contact Angles of Pharmaceutical Powders

Water sorption kinetics and water contact angles have been characterized for a range of pharmaceutical powders: ambroxol hydrochloride, griseofulvin, N,n-octyl-D-gluconamide, paracetamol, sulfathiazole, and theophylline. The uptake of water by powder samples at saturated vapor pressure was modeled using a pseudo first-order kinetic relationship. Parameters from this model have been correlated with the concentration and reactivity of the active surface sites of the pharmaceutical powders and their contact angles. The study has shown that analysis of water adsorption kinetics can be a powerful technique for characterizing the surface chemistry and wettability of pharmaceutical powders, and is particularly sensitive to their surface modification through excipient adsorption: ethyl(hydroxyethyl)cellulose treatment of griseofulvin and butyryl chloride treatment of sulfathiazole are reported as case studies.

Grouping solvents by statistical analysis of solvent property parameters: implication to polymorph screening

The success rate of discovering new polymorphs by crystallization from solution may be increased if solvents with diverse properties are used during initial polymorph screening. In this study, eight solvent parameters, including hydrogen bond acceptor propensity, hydrogen bond donor propensity, polarity/dipolarity, dipole moment, dielectric constant, viscosity, surface tension and cohesive energy density (equal to square of solubility parameter), of 96 solvents were collected. Using the cluster statistical analysis of the parameters, these 96 solvents were separated into 15 solvent groups. Such solvent groups may provide guidelines for the judicious choice of solvents with diverse properties for polymorph screening.

Face specific surface properties of pharmaceutical crystals

A variety of surface specific techniques have been used to determine the face-specific structure, chemistry, and wettability of model pharmaceutical crystals, i.e., N,n-octyl-d-gluconamide and sulfathiazole (polymorphic forms I and III). The surface energetics of individual crystal faces were investigated by studying their wetting characteristics and interaction with chemically modified silica spheres using colloid probe atomic force microscopy (AFM). Contact angles (dynamic and static), interaction forces, and adhesion properties have been shown to correlate strongly with the face specific surface chemistry. This, in turn, is controlled by the molecular arrangement at the specific crystal face, which has been characterized by time-of-flight secondary-ion mass spectrometry (ToF SIMS) and inferred from molecular models. Of specific note, the magnitude of the adhesion force between a crystal face and a hydrophobic colloid probe is related linearly to the face-specific equilibrium contact angle. These studies further our understanding of the face-specific properties of pharmaceutical crystals and have implications when considering processing, formulation and delivery.

Application of time-dependent sessile drop contact angles on compacts to characterise the surface energetics of sulfathiazole crystals

The time-dependent wetting of sulfathiazole compacts with sessile water drops was evaluated using video microscopy. The influence of sulfathiazole crystalline form, particle size, pre-saturation with water, humidity and compaction pressure on the droplet spreading kinetics and contact angles are reported. The rate and extent of droplet spreading decreased for compact surfaces of high microscopic roughness; this was determined by atomic force microscopy (AFM). Pre-saturation of powder compacts with water (pre-saturated with sulfathiazole) enhanced droplet spreading and enabled pseudo-equilibrium contact angles to be determined for up to 10 min. Sessile-drop contact angles on both sulfathiazole powder compacts and single crystals are compared with particle contact angles determined by liquid penetration. This study has led to an improved understanding of the influence of physical heterogeneities and the face-specific surface chemistry of individual crystals on the wetting characteristics of pharmaceutical compacts.

Polymorph screening: influence of solvents on the rate of solvent-mediated polymorphic transformation

Solvent-mediated polymorphic transformation is an efficient technique to obtain the most stable polymorph. The rate of solvent-mediated polymorphic transformation of sulfamerazine at 24 degrees C in various solvents and solvent mixtures is controlled by the nucleation rate of the more stable Form II. The transformation rate is generally higher in the solvent giving a higher solubility and is low in the solvent giving a low solubility (8 mmol/L). In these solvents, because of a high interfacial energy, the metastable zone may be wider than the solubility difference between two polymorphs, such that the critical free energy barrier for nucleation cannot be overcome. In addition to the solubility, the strength of the solvent-solute interactions is also important in determining the transformation rate. For sulfamerazine, the transformation rate is lower in the solvent with a stronger hydrogen bond acceptor propensity. Because solubility is higher in the solvent with stronger hydrogen bond acceptor propensity, the balance of solubility and strength of hydrogen bonding interactions between the solute and solvent molecules determines the polymorphic transformation rate. Degree of agitation and temperature also change the polymorphic transformation rate by influencing the crystallization kinetics of the more stable polymorph.

Determination of the onset of crystallization of N1-2-(thiazolyl)sulfanilamide (sulfathiazole) by UV-Vis and calorimetry using an automated reaction platform; subsequent characterization of polymorphic forms using dispersive Raman spectroscopy

This work describes the use of UV/visible spectroscopy and calorimetry to follow the onset of crystallization of a commercially available compound, N(1)-2-(thiazolyl)sulfanilamide (sulfathiazole), during crystallization reactions performed using an automated reaction platform. Sulfathiazole has been the subject of numerous publications through which considerable confusion about the morphic form is apparent. This work does not attempt to investigate exhaustively the polymorph issue, but rather to exploit the use of the HEL auto-MATE for monitoring the onset of crystal formation. Real-time calorimetry and UV-Vis spectroscopy are compared as tools for determining the onset of crystallization. Subsequently, differential scanning calorimetry, dispersive Raman, and infrared spectroscopy analysis serve to identify the crystal forms generated by the HEL auto-MATE. A solvent-anti-solvent matrix and several bench-top crystallization experiments were performed to supplement the investigation in terms of generating the desired polymorphs.

Crystalline solids

Many drugs exist in the crystalline solid state due to reasons of stability and ease of handling during the various stages of drug development. Crystalline solids can exist in the form of polymorphs, solvates or hydrates. Phase transitions such as polymorph interconversion, desolvation of solvate, formation of hydrate and conversion of crystalline to amorphous form may occur during various pharmaceutical processes, which may alter the dissolution rate and transport characteristics of the drug. Hence it is desirable to choose the most suitable and stable form of the drug in the initial stages of drug development. The current focus of research in the solid-state area is to understand the origins of polymorphism at the molecular level, and to predict and prepare the most stable polymorph of a drug. The recent advances in computational tools allow the prediction of possible polymorphs of the drug from its molecular structure. Sensitive analytical methods are being developed to understand the nature of polymorphism and to characterize the various crystalline forms of a drug in its dosage form. The aim of this review is to emphasize the recent advances made in the area of prediction and characterization of polymorphs and solvates, to address the current challenges faced by pharmaceutical scientists and to anticipate future developments.

Polymorphism in 2,4,6-trinitrotoluene crystallized from solution

An examination has been made of the role of solvent type in the definition of the polymorphic nature of 2,4,6-trinitrotoluene precipitated from solution. A combination of calorimetric and structural techniques including in situ crystallization studies using synchrotron radiation has shown that the variations in polymorphic form following precipitation from solution do not arise specifically from any stereospecific guidance that the nature of the solvent might impose on the structural form. Rather the differences are linked to the variations in solubility and hence supersaturation which might build up prior to nucleation and growth and to the isolation of the metastable orthorhombic phase from the solvent. The final conclusion is that the changes fit well with Ostwald's Law of Stages with the orthorhombic form always precipitating initially followed by its conversion to the stable monoclinic form. The previously observed tendency for some solvents to yield one or the other form then becomes attributable to kinetics in solution rather than structural control. It can be associated with the solubility of the material in the solvent used and the role of this factor in a solvent-mediated phase transformation. On this basis rules can be formulated for the isolation of the metastable forms of this and similarly related polymorphic systems.

Adsorption of Ethyl(hydroxyethyl)cellulose onto Silica Particles: The Role of Surface Chemistry and Temperature

The adsorption characteristics of an ethyl(hydroxyethyl)cellulose (EHEC) polymer onto colloidal silica particles from aqueous solution have been investigated. The influence of solution temperature and the silica surface chemistry on EHEC adsorption isotherms and adsorbed layer thicknesses have been determined in an attempt to elucidate the mechanisms of adsorption. As the hydrophobicity of the silica particles are increased by physical and chemical treatment, the plateau EHEC adsorbed amount increased, while the corresponding adsorbed layer thickness decreased. The estimated free energy of adsorption (DeltaG(o)(ads)) was shown to be dependent on the silica surface chemistry, but did not correlate directly with silica's advancing water contact angle and suggests that EHEC adsorption is not directly controlled by hydrophobicity alone. As the solution temperature increased from 18 to 37 degrees C, the plateau coverage of EHEC increased while the layer thickness generally decreased, this concurred with a reduction in the solvency. For hydrophilic and dehydrated silica particles, DeltaG(o)(ads) decreased in magnitude with increasing temperature, whereas for chemically treated silica, DeltaG(o)(ads) increased with temperature. These findings are discussed with respect to the specific interactions between EHEC segments and surface sites, which control the adsorption mechanisms of cellulose polymers. Copyright 2000 Academic Press.

Disorder and twinning in molecular crystals: impurity-induced effects in adipic acid

The variation in physical properties of crystals grown in the presence of additives or impurities have previously been attributed to lattice disorder developed during crystallization. Adipic acid crystallized in the presence of a variety of stereochemically related impurities typifies such behavior with disorder manifest in variations of dissolution rates and enthalpies of solution and fusion. In this case the most extreme habit, produced by the presence of added monoalkanoic acids, is a rounded dumbbell that was suggested previously to be a twinned crystal. In this contribution such crystals are fully characterized both through their external morphology and by means of single crystal X-ray diffraction. These techniques show that these particles are not twinned but rather are disordered single crystals comprising a small number of slightly misaligned domains. The interaction between additive and substrate is modeled and new additives selected that induce the formation of true mechanical twins in adipic acid.

Mechanical property predictions for polymorphs of sulphathiazole and carbamazepine

The mechanical properties of polymorphs of sulphathiazole and carbamazepine have been determined experimentally by three-point beam bending. It is shown that the mechanical properties of sulphathiazole and carbamazepine polymorphs can be predicted using the atom-atom potential model applied to lattice dynamics, as long as account is taken of crystal morphology when considering the experimental results.

Sulfathiazole polymorphism studied by magic-angle spinning NMR

The literature on sulfathiazole polymorphs has many confusions and inconsistencies. These are largely resolved by the distinctive appearance of (13)C magic-angle spinning NMR spectra, which immediately show the number of molecules in the crystallographic asymmetric unit. The spectra presented include those of a newly-recognized form. The assignments of the spectra are established and discussed in relation to such factors as electronic structure of the aromatic ring, second-order quadrupolar effects originating from the nitrogen nuclei, and hydrogen bonding. The results are compared to literature information on the crystal structures. When the amino group acts as a hydrogen bond acceptor, there is a shielding effect on C-4 to the extent of ca. 8 ppm (which should be compared to a further shielding by ca. 10 ppm for sulfathiazole sulfate). The fact that the spectrum of form III is similar to the sum of those of forms IV and V is rationalized in relation to the crystal structures. Some surprising variability of spectra with temperature and with specific sample is reported.